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12 

potentiometer VR1, and watch the demodulation signals. The wave 
shape should be smooth (close to square wave) and then adjust the 
figure to set the frequency deviation at 0.35kHz.

6.3.7 CTCSS Frequency Deviation Adjustment

Under the computer test mode, select

CTCSS wide band 

modulation

, and click 

adjustment

 to enter. Adjust the figure to 

set the frequency deviation at 0.35kHz.

6.3.8 Receiver Sensitivity

Repeat adjusting L9, L10, L6, and L5 to make the frequencies 

at highest sensitivity.

6.3.9 Receiver Squelch Setting

Under the computer test mode, select 

the 9th squelch

 and 

click 

adjustment

 to enter. Input the receiver with the signals of 

1kHz modulation frequency, 3kHz frequency deviation, and -
117dBm level. Adjust the figure to make the green light flash.

Under the computer test mode, select 

the 1st squelch

 and 

click 

adjustment

 to enter. Input the receiver with the signals of 

1kHz modulation frequency, 3kHz frequency deviation, and 124dBm 
level. Adjust the figure to make the green light flash.

6.4 Debugging

The above debugging refers to Table3, Table4, and Table 5.

Table 6.3 Voltage Controlled Oscillator (VCO)

Table 6.4  Receiver

Band 
Pass 

Filter   

Spectroan-
alizer/

Item  

Test 

Condition   

Test 

Equipment  

Test 

Point   

Adjustment 

Part   

Require
-ment   

Note

Setting      

Battery 

Power:
7.5V

Multimeter   

PD

Locked  CH:RX Low 

Frequency 

C180         1.0V

0.1V

Watch

Adjust
-ment

Digital 

Power 

Item  

Test 

Condition   

Test 

Equipment  

Test 

Point   

Adjustment 

Part   

Require
-ment   

Note

 
Compreh
-ensive 
Test 
Device

Before  
Mixing

L9

L10

L7

L6

L5

ModePass 
Band 

25MHz, 
smooth 
wave 
Shape

Not 
recom-
mend 

the user 
to adjust 

it!

Audio 

Level 

Ch:  RX 
center 

frequency
RF OUT
-53dBm
(501

V)

MOD:1kHz
DEV:

1.5

         (kHz)

Audio 
Load:16

RF Audio 
Signal 
Generator 

Oscillator 

Speak
er 

Conne
ctor 

(Turn the 
volume 
knob 
clockwise) 
Audio 
power 
0.3 W

Inner 
speake
r power 

1.2W

High  

Frequency 

CH:TX 

Lower 
than 3.5V 

Item  

Test 

Condition   

Test 

Equipment  

Test 

Point   

Adjustment 

Part   

Require
-ment   

Note

CH: MF

Sensit
ivity

CH: LF
CH: HF 

RF OUT: 
-116dBm
(0.35

V)

MOD:1kHz

DEV:
 1.5kHz
      (W/N)

RF Audio 
Signal 
Generator 
Oscillator 

Audio 
Voltmeter

Distortion 
Test 
Device

/Comprehe
nsive Test 
Device 

Speak
er 

Conne
ctor 

SINAD

12dB or 
higher

Ch: RX 
Center 
Frequency

Squel
ch 
Activa
tion 
Sensit
ivity 

Computer 
Test Mode 
After 
adjustmen
t, squelch 
activation 
is normal.

Computer 
Test Mode

9th 

RF OUT: 
-117dBm

After 
adjustment, 
squelch 
activation 
is normal.

3rd 

RF OUT:
 -124dBm

Item  

Test 

Condition   

Test 

Equipment  

Test 

Point   

Adjustment 

Part   

Require
-ment   

Note

Table 6.5  Transmitter 

TX 
Frequ
ency 

Frequency 
Meter/ 
Comprehe
nsive Test 
Device

Anten

Computer 
Test Mode

Within 

200Hz

±

Power

Power 
Meter/ 
Comprehe
nsive Test 
Device/
Ammeter

Computer 
Test Mode

Adjust to 
4W

Within 

200H

z

±

Maxim
um 
Modul
ation 
Frequ
ency 
Deviati
on 

CH: TX 
Center 
Frequency
AG:1kHz/
70mV

Frequency 
Deviation 
Meter/ 
Comprehe
nsive Test 
Device 

Adjust to   

±2

.2kHz

 

±

200

Hz

Modul
ation 
Sensiti
vity

AG:1kHz/
7mV

Checking 
frequency 
deviation:     
1.1kHz~
2.0kHz

Wave 
shape is 
close to 
smooth 
square 
wave.

DCS 
Wave 
Shape 
(Balan
ce)

Oscillator / 
Comprehe
nsive Test 
Device

VR1

PT558 

SERVICE MANUAL

VR2

L9

L10

L7

L6

L5

Summary of Contents for PT558

Page 1: ...PT558 PROFESSIONAL TWO WAY RADIO V060802 SERVICE MANUAL FM PORTABLE RADIO ...

Page 2: ...lectronic Shenzhen Co Ltd owns the copyright of the radio outward structure circuit design Kirisun Electronic Shenzhen Co Ltd owns the copyright of this service manual Publication without authorization is prohibited Kirisun Electronic Shenzhen Co Ltd owns the trademarks KIRISUN CONTENTS Chapter 1 Introduction 1 Chapter 2 Radio Overview and Function Keys 1 Chapter 3 Electrocircuit 2 Chapter 4 Funct...

Page 3: ...S1 105 RD07MV 001 1 PT558 3 Triode Q5 2SC5108 Y 104 SC5108 001 1 PT558 3 Belt Clip KBJ 05 1 1 3 Service All the Kirisun products are subject to the service warranty The main unit of the radio is guaranteed for service of 18 months In one of the following situations charge free service will not available No valid service warranty or original invoice Malfunction caused by disassembling repairing or ...

Page 4: ...ocal oscillator IF amplifier limiter phase frequency detector and noise amplifier IC5 inner circuit and X3 49 5MHz compose the 2nd local oscillator The 2nd local oscillation 49 5MHz and the 1st IF signal 49 95MHz are mixed at IC5 to generate the 2nd IF 450MHz After the 2nd IF signal is amplified and its amplitude is limited at IC5 and then filtered at porcelain filter CF1 450kHz IC5 demodulates an...

Page 5: ... processing circuit It supplies power to IC7 only when in transmitting and it is controlled by MCU J2 is the external MIC socket When external MIC is used the inner MIC will cut off automatically but PTT will remain activated 3 4 Frequency Synthesizer Figure 3 8 Frequency Synthesizer The radio adopts PLL Phase Locked Loop frequency synthesizer The frequency synthesizer consists of standard oscilla...

Page 6: ...equency Accesses the current channel status Controls the LED status indication Controls the power supply of each location Checks the action of each function key Generates CTCSS signals Generates DCS signals DCS decoding Squelch check and control Controls the content of voice indication 2 Memorizer E PROM AT24C08 Memorizes the radio channel data CTCSS DCS data and other data of function setting and...

Page 7: ... Connect 10K resistor with VSS 19 RST P19 I Reset input 20 INT0 P20 I Power check input 21 ENC P21 I Encoding switch selection SEL Connect the pull down resistor with VSS 22 XIN P22 I 7 3MHz Oscillator 23 XOUT P23 O 24 VSS P24 I Earthing Clock frequency shift H Open 25 SHIFT P25 O Final power supply H Open 26 PABC P26 O VCO crystal selection 27 OSCSI P27 I Connect the pull down resistor with VSS H...

Page 8: ...of receiver Cut off when in emergency alert state Q36 2SK1824 Receiver audio output switch Table 3 5 Diode Function Description D1 MA77 Transmitter antenna switch diode D2 MA77 Transmitter antenna switch diode D3 HSC277 VCO output switch D4 HSC277 Antenna switch D5 HSC277 Antenna switch D6 HSC277 VCO output switch D7 HSC277 5V regulated output current stretcher D8 HVC376B VCO oscillation variable ...

Page 9: ...ss PTT button when the radio is in scanning state the radio will transmit on the revert channel which has 6 types Selected channel The first channel in the scanning list Selected channel current channel If the radio is in the state of scanning pause it will transmit on the current communication channel Otherwise it will transmit on the first channel in the scanning list Priority channel The radio ...

Page 10: ...convenient Chinese English programming software KSP20 for users to set parameters on the radio The programming steps are as follows a Install the programming software KSP 20 on the computer b Connect the radio to the computer serial port with the specified programming line KSPL02 See Figure 4 1 a Turn on the computer power b Turn on the radio power c Click the KSP20 program to run the programming ...

Page 11: ...ting but the adjustment parameters in 4 3 Computer Test Mode Chapter 5 Service Assemble and Disassemble The radio is a precision communication equipment Please be careful when assemble or disassemble the radio during service 5 1 Removing and Installing the Battery To remove the battery push the latch upwards and remove the battery away from the radio See Figure 5 1 Figure 5 1 To install the batter...

Page 12: ...5 204 000558 R04 204 000558 R02 204 000558 R05 203 000558 005 201 000558 014 301 25050J R01 301 20040G 001 1 1 1 1 2 2 1 2 1 1 1 2 1 1 1 2 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 21 20 19 18 17 16 EMERGENCY BUTTON COVER EMERGENCY BUTTON LIGHT PIPE SPEAKER SPEAKER WATERPROOF NET MODEL LABLE PTT BUTTON FRAME PTT BUTTON SPEAKER SPRING LOGO LABLE ANTENNA WASHER SWITCH WATER PROOF WASHER ANTENNA ...

Page 13: ...utton test the PD power with the digital multimeter The power should lower than 3 5V 6 3 2 PLL Frequency Adjustment Under the computer test mode select frequency tune option and click adjustment to enter Adjust the TX frequency among 0 255 to the specified value Frequency error should less than 200Hz 6 3 3 TX Frequency Adjustment Under the computer test mode select high power low frequency and cli...

Page 14: ... Require ment Note Compreh ensive Test Device Before Mixing L9 L10 L7 L6 L5 ModePass Band 25MHz smooth wave Shape Not recom mend theuser toadjust it Audio Level Ch RX center frequency RF OUT 53dBm 501 V MOD 1kHz DEV 1 5 kHz Audio Load 16 RF Audio Signal Generator Oscillator Speak er Conne ctor Turn the volume knob clockwise Audio power 0 3 W Inner speake r power 1 2W High Frequency CH TX Lower tha...

Page 15: ...tingtube is broken and please change it Cannot talk to or hear other group members A Make sure the two communication radios are using the channel of the same frequency B Make sure the CTCSS DCS tone is the same as that of your group members C Out of the effective communication range Cannot receive signals A The antenna is not well connected and please screw the antenna again until secure B The sen...

Page 16: ...alk RX receiver SPK speaker TCXO temperature compensated crystal oscillators TX transmitter UL un lock VCO voltage control oscillator Chapter 9 KBC 58L Charger 9 1 Charger Specifications A Idling Input Current 30mA B Charging Terminal Maximum Idling Voltage 8 8V C Constant current charging 200 270mA D Maximum Charging Time 7 hours E Maximum Charging Voltage Limit 8 45 0 1V 9 2 Charging and Chargin...

Page 17: ...r JTBM455C24 lead free Plug in porcelain filter LTM450HT 450kHz À 3kHz lead free Plug in IF filter 49 95MHz 7 5KHz U 5 2 lead free Chip trimming resistor MVR22HXBRN473 47K 25 B Linear lead free Chip trimming resistor MVR22HXBRN683 68K 25 B Linear lead free Volume switch RD810S JA1 A103 0C61 MIC B6027AP402 65 Chip transistor 13MHz 2 5PPm Chip crystal resonator CSTCR7M30G53 R0 7 3M lead free Plug in...

Page 18: ...rew M2 5 5 0 flat round cross head nickel plating Self tapping screw M1 7 4 0 flat round cross head nickel plating PT558 03 electronic material 446MHz 0 5W 4W narrow band RD07 RD01 M38039FFHFP FLASH Antenna 558 03 fixed antenna 445 447MHz cold resistant material no colored dot 6 0 bottom exposed Potentionmeter washer 2 1 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 8 2 2 1 1 1 2 Under the FET field effec...

Page 19: ...lead free Chip resistor 0402 10R 5 lead free Chip resistor 0402 100R 5 lead free Chip resistor 0402 1K 5 lead free Chip resistor 0402 10K 5 lead free Chip resistor 0402 100K 5 lead free Chip resistor 0402 1M 5 lead free Chip resistor 0402 1 2K 5 lead free Chip resistor 0402 12K 5 lead free Chip resistor 0402 120K 5 lead free Chip resistor 0402 15K 5 lead free Chip resistor 0402 150K 5 lead free Ch...

Page 20: ...sistor 0603 47R 5 lead free Chip resistor 0603 470R 5 lead free Chip resistor 0603 4 7K 5 lead free Chip resistor 0603 47K 5 lead free Chip resistor 0603 560R 5 lead free Chip resistor 0603 5 6K 5 lead free Chip resistor 0603 56K 5 lead free Chip resistor 0603 560K 5 lead free Chip resistor 0603 68K 5 lead free Chip resistor 0603 8 2K 5 lead free Chip resistor 0603 82K 5 lead free Chip resistor 08...

Page 21: ... 033uF 10 16V X7R lead free Chip capacitor 0603 36P 5 50V C0G lead free Chip capacitor 0603 3P 0 25P 50V C0G lead free Chip capacitor 0603 3 5P 0 25P 50V C0G lead free Chip capacitor 0603 470P 10 50V X7R lead free Chip capacitor 0603 4700P 10 50V X7R lead free Chip capacitor 0603 0 047uF 10 16V X7R lead free Chip capacitor 0603 0 47uF 80 20 16V Y5V lead free Chip capacitor 0603 4P 0 25P 50V C0G le...

Page 22: ...ee Chip air cored coil 0 4 1 5 3TL negative high pin lead free Chip air cored coil 0 4 1 5 4TL negative high pin lead free Chip air cored coil 0 5 1 5 5T positive high pin lead free Chip air cored coil 0 4 1 5 8TL negative high pin lead free Chip bead EMI FILTER SMT BLM11A221S 0603 lead free Chip bead EMI FILTER SMT BLM21P300S 0805 lead free MIC B6027AP402 65 lead free Chip transistor 13MHz 2 5PPm...

Page 23: ...ery Hand Strap Earphone Charger Adapter Antenna Accessory Figure Specification 7 4V 1200mAh Li Ion 7 hour standard charger DC OUT 15V 400mA Model KB 58A 8AJD 20K KME 201 KME 202 KBC 58L KTC 58C1 KA 3U057 KA 2U046 21 PT558 SERVICE MANUAL ...

Page 24: ...22 Figure 1 PT558 Top Board Position Mark Diagram PT558 SERVICE MANUAL ...

Page 25: ...23 Figure 2 PT558 Bottom Board Position Mark Diagram PT558 SERVICE MANUAL ...

Page 26: ...24 Figur3 PT558 Schematic Circuit Pane Diagram ...

Page 27: ...8 25 Figur4 PT558 Schematic Circuit Pane Diagram ...

Page 28: ...KBC 58L Schematic Circuit Diagram Figure 5 KBC 58L Schematic Circuit Diagram 8 26 ...

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