Kirisun DP480 Page 68 Service Manual Download

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DP480 Service Manual

Material NO.

Material Name

Specification

QTY

3CR7-SMA-50JF-4

RF coaxial cable

SMA-J, flange, 7200 times of use

7NRC-4078-01A-N

Antenna connector nut

Brass, black nickel plated, lead free

7SMF-020040M-SZYB-

R M2*4 cross recessed mushroom-

head machine screw

Harden iron, Φ2mm*4mm cross recessed mushroom-head

nickel plated machine screw, metric coarse thread, nylok

7SMF-020037M-SZCT-

Cross recessed countersunk-head

machine screw

Harden iron 1018, Φ2.0mm*3.7mm, nickel plated

7SMS-025075M-SZYB-

M2.5*7.5 torx round-head machine

screw

Stainless steel, Φ2.5mm*7.5mm, lead free

7MHC-4072-01A-W

STP knob nut

Brass, inner diameter 6mm, outer diameter 9mm, 2.4mm thick,

lead free

7MHS-4072-08A-W

STP knob circlip

Stainless steel, T=0.3, original color, lead free

7STF-019047B-SZHT-X

M1.9*4.7 thick-head self-tapping

Phillips screw

Material: harden iron, Φ1.9mm*4.7mm, flat-head, with guide,

radiant plated

7MHS-4245-02B-W

DP580 LCD hardware holder

SUS304, 48hr salt spray test passed

6PD7-4207-HPC

DP586 PTT plate

DP586_PTT_1600707, 0.8mm thick, FR-4, 52X10mm, 2-layer,

lead free

7MHS-4207-03A-W

DP586 PTT metal dome array

SUS301, Φ5mm, four-point metal dome

157F01000006

LCD module

Black-and-white screen, 128*64mm, ultra-wide temperature

range, lead free

7SMF-025080M-SZYB-

M2.5*8 cross round-and-mushroom

headed machine screw

Stainless steel, Φ2.5mm*8mm, black zinc plated, lead free

3WF7-05030-500C4

FPC cable

Spacing 0.5mm, 40P, length 120mm, 3mm, stiffener 5mm, dual

connectors, single-face, single-direction

6SS3-MK4237-HMA

DP480 front shell

assembly

Cover ultrasonic, black

63BJ000002

KBJ-17 belt clip (S series)

S760/DP405 belt clip

Summary of Contents for DP480

Page 1: ...DP480 V220927 Kirisun Communications Co Ltd Professional wireless communication system solution supplier SERVICE MANUAL ...

Page 2: ... 7 4 3 Baseband Circuit Diagram 7 4 4 TX Circuit 7 4 5 RX Circuit 8 4 6 Power Section 9 4 7 IC Description 9 4 7 1 Features of AT1846S 9 4 7 2 Port Description of AT1846S 10 4 7 3 Port Description of Master Chip HS8861 12 4 7 4 Feature Description of Semiconductor Devices 15 5 Feature Description and Parameter Setting 16 5 1 Stun Revive and Remote Monitor 16 5 2 Scan 16 5 3 Zones 17 5 4 Setting 17...

Page 3: ... 34 Table 1 Material List of Main Board DP480 400 470MHz 34 Table 2 Material List of Module Board HS8861 47 Table 3 Material List of Key PCB 63 Appendix 3 Material List Structural Section 64 Appendix 4 Accessory List 66 Appendix 5 Schematic Diagrams and Layout Drawings 67 Schematic Diagrams of Main Board DP480 400 470MHz 67 Top Layer Layout Drawing of Main Board DP480 73 Bottom Layer Layout Drawin...

Page 4: ...instructed for example a hospital a health center and an airport Explosive Gases You d better shut down the radio when you are in an area with explosive gas for example the lower deck of a hull a container or transport facility of fuel oil or chemicals or with chemical or particles dust or metallic dusts in the air or near a blast area or an electric blasting detonator Replacing or recharging the ...

Page 5: ... stations and dealers at preferential prices except those of discontinued products 2 External View and Keys 2 1 External View NO Description NO Description 1 Lower Side Key Programmable Programmable by a dealer to achieve various functions See 2 2 Programmable Keys 9 LED Indicator Red light on The radio is transmitting signals Green light on The radio is receiving signals Flashing red light The ba...

Page 6: ...Keys To cater to users habits of operating the radio programmable keys i e side keys are provided which can be configured as shortcut keys through programming by the dealer Note Press Press down and release quickly Press and hold Press down and hold still for a period which is set through the CPS customer programming software NO Programming Function Function Description 1 None The radio does not r...

Page 7: ... all alert tones 12 Nuisance Delete Delete an unnecessary channel e g interference channel dwelled on during scan and then continue scan 13 Repeater Talk Around On a repeater channel press it to enter exit repeater mode 2 3 LED Indicator LED Indication Radio State Red light on Transmitting signals Green light on Receiving signals Red Light Flashing Low battery Please charge it Green Light Flashing...

Page 8: ... radio receives RF signals on the selected channel and the squelch level is reached the green LED glows to indicate that carrier is received When the selected channel is digital channel and when it received individual call group call or all call the radio will output the voice from the channel When the channel is analogue channel and when it received analogue signals with CTCSS matching the one on...

Page 9: ...DP480 Service Manual 6 4 Circuit Description 4 1 Circuit Diagram of Main Board ...

Page 10: ... Service Manual 7 4 2 RF Circuit Diagram 4 3 Baseband Circuit Diagram 4 4 TX Circuit The TX circuit includes an RF power amplification circuit a low pass filter circuit and an automatic power control circuit ...

Page 11: ...the automatic power control circuit the drain current from drive power amplifier and final power amplifier completes switch from current to voltage through the sampling resistor and subtraction circuit which is made of the first operational amplifier the voltage will be compared with the APC control voltage output from DAC at the second operational amplifier and the error voltage that is output wi...

Page 12: ... outputs separate 5T and 5R after control by Q100 and Q102 RF PA RF Power Amplifier Circuit Q500 RD07MUS2B Q501 RD01MUS2 Audio PA Audio Power Amplifier Circuit U3 TDA8547TS 3M EEPROM IC200 AT24C512C 3C Transistor X500 12 8M TCXO 5T RF Pre drive Amplifier Circuit Q502 2SC5108 Q503 2SC3356 DC DC PMU IC1 HS8861 U500 RDA1846S 4 7 IC Description 4 7 1 Features of AT1846S a Integrated CMOS RF front end ...

Page 13: ... Low phase noise Fast lock of phase High frequency resolution with random frequency adjustable Built in transistor frequency error calibration circuit f Sleep mode of ultra low loss g Three wire serial digital interface control 4 7 2 Port Description of AT1846S AVDD 1 Power supply SCLK 2 Clock input for serial control bus SDIO 3 Data input output for serial control bus AVDD 4 Power supply XTAL1 5 ...

Page 14: ... supply for PA AVDD 23 Power supply PDN 24 Chip enable high active Chip sleep low active GPIO7 25 Gpio7 vox When Gpio7 VH vox is active else VL GPIO6 26 Gpio6 sq When Gpio6 VH sq is active else VL GPIO5 27 Gpio5 txon When Gpio5 VH txon is active else VL GPIO4 28 Gpio4 rxon When Gpio4 VH rxon is active else VL GPIO3 29 Gpio3 sdo Gpio3 VH or VL it is the output register data in 4 wire control Interf...

Page 15: ... PF Input from side key R14 GPIO_D6 BEEP_C Switch of voice receiving alert tone W14 GPIO_D101 EERROM_WP EEPROM AA17 GPIO_D24 ECN_3 Channel switch AB17 GPIO_D23 ECN_2 Channel switch V15 GPIO_D11 KEYPAD5 4 4 keys V16 GPIO_D99 KEYPAD3 4 4 keys V17 GPIO_D100 MAND_C IC power supply control under Man Down state AA18 GPIO_D22 EXT_PTT External PTT U18 GPIO_D98 KEYPAD2 4 4 keys V19 GPIO_D96 KEYPAD0 4 4 key...

Page 16: ...GPIO_D75 UART_TXD0 Serial port 0 F22 BAT_DET BAT_DET Battery detection J18 GPIO_D25 UART_TXD1 Serial port 1 H18 GPIO_D26 UART_RXD1 Serial port 1 E17 GPIO_D74 TONE_OUT Output alert tone in PWM mode E18 VSB BATTERY Access of clock to button cell battery E21 SINK1 NC NC D23 SINK2 NC NC C18 GPIO_D88 I2C_SDA EEPROM A17 VOUT_D2 3M PMU_3M output C17 GPIO_D87 I2C_SCL EEPROM E14 GPIO_D49 NC NC C14 GPIO_D51...

Page 17: ...0 RDA_SQL SQL E10 GPIO_D3 KEYPAD_BL Backlight control K18 GPIO_D107 NC NC B9 GPIO_D21 ECN1 Channel switch A8 GPIO_D18 GREEN_LED Green LED control B8 GPIO_D16 PTT PTT A7 GPIO_D19 NC_GPIO B7 GPIO_D20 ECO_0 Channel switch C7 GPIO_D17 RED_LED Red LED control C3 AUX_OUTP SPK Audio output after demodulation by HS8861 D3 AUX_OUTN SPK NC D1 M_MICP AFDET Transmit to HS8861 after reception and demodulation ...

Page 18: ...BL LCD backlight control 4 7 4 Feature Description of Semiconductor Devices Component NO Model Description IC500 NJM2904 APC voltage comparison drive U21 HS8861 MCU IC200 24LC512 E2PROM saves channel frequency data feature parameters and modulation parameters U3 TDA8547TS Receiver audio power amplification Q500 RD07S2B TX final power amplification Q4 DTA144EE APC output switch Q200 DTC144EE Red LE...

Page 19: ...utomatically turn on the transmitting and the monitoring party can listen to the surroundings around the monitored radio 5 2 Scan Enabling Scan Press the Scan programmable key to enable Scan and listen to activities on other channels Press Scan key again to exit Scan Scan List Each channel can be related to one Scan List though dealer programming The radio can only start Scan on channels related w...

Page 20: ... mode CPS password and speech encryption and they may vary for different dealers Power Under high power communication distance is longer but battery life is shorter under low power communication distance is shorter and battery life is longer You can set a power level for each channel Squelch Level You can set the squelch level of the radio to any of 0 to 9 The higher the squelch level is the more ...

Page 21: ...he side key programmed as the Quit Emergency Alarm key Alarm Types 1 Siren Only After the radio enters the emergency state the siren only sounds locally and the control center will not receive any alarm signal 2 Regular The radio sends emergency alarm and audio video alert 3 Silent The radio sends emergency alarm but no audio video alert When the radio receives speech signals the speaker will not ...

Page 22: ...re Kirisun CPSm_VX XX Step 5 Click Setting Communication Port and select the serial port to which the programming cable is connected Step 6 In the software select Program Read Data In the prompted dialog box click Read The radio parameters will be read Step 7 In the software interface modify parameters select Program Write Data In the prompted dialog box click Write The radio parameters will be wr...

Page 23: ...ual 20 Step 4 Click Load file select the load upgrade file The name of the selected firmware is displayed on the upgrade tool interface Step 5 Click Setting select the communication port number and the data rate 921600 ...

Page 24: ... message Waiting will be displayed Step 7 Make sure the programming cable is connected to the radio and rotate the Power Volume Knob to power on the radio Upgrading will be started automatically Step 8 After upgrading is finished Passed will be displayed Click Stop downloading ...

Page 25: ... with the battery holder at the back of the radio and then insert the battery Figure Step 3 Push the battery in the direction indicated until the latch is in position Figure Step 4 Press the upper part of the battery until it is latched Figure Uninstalling the Battery Step 1 Power off the radio Step 2 Slide the latch in the indicated direction and the battery will go up Figures and Step 3 the batt...

Page 26: ...en it 6 3 Installing and Uninstalling Belt Clip To install the belt clip align the two screw holes on the belt clip with the two at the back of the radio and fasten the clip using two 2 5 8 machine screws To uninstall the belt clip loosen the screws and then take off the belt clip 6 4 Using an Earphone You can use an external earphone Open the cover board on the right side of the radio and insert ...

Page 27: ... aluminum alloy holder and prise the holder upwards until it goes up Step 6 Hold the aluminum alloy holder draw the shell backwards and then take out the flexible flat cable from the extension socket 6 6 Detaching Main Board from the Base Step 1 Detach the two screws on the PTT PCB Step 2 Unscrew the seven bolts on the main board Step 3 Unsolder the antenna using a soldering iron or take down the ...

Page 28: ...DP480 Service Manual 25 Note To protect the welding of the PTT PCB please take down the board gently After disassembly repair and modulation can then be performed 6 7 Explosion Diagram ...

Page 29: ...P586 light pipe Silicon rubber hardness 60 5 transparent 1 9 7MHR 4207 04A W3 DP586 alarm key Silicon rubber pantone 172C hardness 60 5 1 10 7MHP 4182 02A W0 DP990 encoding knob Material PC1414 black etched oiled gray 1 11 7MHP 4182 01A W0 DP990 volume knob PC1414 black etched oiled gray lead free 1 12 7MHS 4072 08A W STP knob circlip Stainless steel T 0 3 original color 2 13 7NRC 4078 01A N TP660...

Page 30: ...oint metal dome 1 24 6PD7 4207 HPC DP586 PTT plate 0 8mm thick FR 4 52X10mm 1 25 3CR7 SMA 50JF 4 RF coaxial cable SMA J flange 1 26 7MHR 4207 06A W0 DP586 O shaped ring of antenna pedestal Material silicon rubber outer diameter 11mm wire diameter 1 5mm 1 27 7MHP 4253 04A W0 DP485 waterproof pad for earphone jack TPU black etched 1 28 7MHP 4207 03A W0 DP586 top cover PC1414 black 1 29 6SS3 DC7258 A...

Page 31: ...C4 FPC cable Spacing 0 5mm 30P 50mm long dual connectors single face single direction 1 41 7MHR 1727 09A W3 R 558 hand microphone case Material silicon rubber hardness 40 orange 1 42 7MJS 4038 01A W0 S760 spindle SUS304 original color 1 43 7MHP 4253 05A W0 DP485 earphone cover with microphone sign TPU black etched 1 44 7MHR 4253 01A W3 DP845 waterproof ring of earphone cover Material silicon rubbe...

Page 32: ...ection Tx Frequency Under computer mode frequency stability adjust Tx frequency as reference frequency within 100Hz Power a Under computer mode Tx high power five frequencies adjust Tx high power as 3 5 5 0W b Under computer mode Tx low power five frequencies adjust Tx low power as 0 5 1 5W c Battery low power indication during transmission set power voltage as 6 5V and under computer mode Tx low ...

Page 33: ... wide band narrow band 12dB SINAD 2 Distortion 5 3 Current static current 100mA Received working current 400mA 4 Squelch off Sensitivity when RF input 124dBm squelch off 5 Squelch on Sensitivity when RF input 119dBm squelch on Tx Section 1 Output Power high 3 8W 4 8W low 0 7W 1 3W 2 Tx Current high power Tx 1 6A low power Tx 1 0A 3 Tx Distortion 5 4 Tx Frequency Deviation reference frequency 500Hz...

Page 34: ...ance 50Ω Microphone Impedance 2 2kΩ Battery Lithium ion battery DC 7 4V 2000mAh Average battery duration 5 5 90 high power emission 2000mAh lithium battery Analogue channel 18 hrs Digital channel 20 hrs Receiving Sensitivity 12dB SINAD 120dBm Squelch Sensitivity 3 level 120dBm Selectivity of Adjacent Channels 70dB 25KHz 60dB 12 5KHz Intermodulation Immunity 65dB 25KHz 12 5 KHz Rated Power 1W 16Ω B...

Page 35: ... hears no voice A The tube power amplifier outputs no power Replace with a new amplifier B The microphone does not work well Replace with a new microphone 5 Green light on during receiving but cannot hear voice A The speaker does not work well Replace with a new speaker B The audio amplifier IC5 does not work well Replace with a new TDA8547 6 Programming fails Check wiring 7 Low voice Check the se...

Page 36: ... Light emitting diode LNA Low noise amplifier LPF Low pass filter MCU Micro control unit MIC Microphone MOD Modulation MONI Monitor PLL Phase lock loop PTT Push to talk RX Receiver SPK Speaker TCXO Temperature controlled crystal oscillator TX Transmitter ...

Page 37: ... 75mm thick M6 thread 1 S200 4 3CE3 ST 2004 2 5mm earphone socket SI 2004 4mm high lead free 1 5 7MHP 4253 05A JC DP485 Potentiometer gasket DP485 Potentiometer gasket PVC transparent 1 6 2CC1 20 X5R160 106KD Multi layer chip capacitor EMK212ABJ106KD T 2012 10uF 10 16V TAIYO 0 85 0 1mm high 16 C28 C47 C103 C108 C119 C123 C20 C39 C91 C106 C582 C86 C615 C312 C315 C606 7 2CC1 10 X7R500 471K Multi lay...

Page 38: ... 11 2CC1 10 X7R500 102K Multi layer chip capacitor MURATA GRM155R71H102KA01D 1 n F 10 50V 0402 X7R 14 C120 C124 C526 C536 C573 C581 C 31 C93 C94 C95 C96 C98 C613 C61 4 12 1DR1 1SR154 400 SMD rectifier diode rohm 1SR154 400 4 5mm 2 6mm 2 0mm 55 to 150 1 D100 13 121D03000007 SMD Schottky barrier diode SD103AW SOD 323 2 7mm 1 35mm 1 0mm 55 to 150 1 D101 14 3FW1 42932 302320 SMD fuse littelfuse 429003...

Page 39: ...D precision resistor YAGEO RC0402FR 0716K2L 16 2 KΩ 1 0402 1 R106 24 2RS1 10 104J R Chip resistor yageo RC0402JR 07100KL 100 KΩ 5 0402 1 R63 25 2RS1 10 102J R Chip resistor yageo RC0402JR 071KL 1KΩ 5 0402 19 R108 R3 R50 R60 R236 R237 R238 R239 R6 R10 R502 R539 R544 R545 R547 R551 R560 R623 R340 26 2CC1 10 X7R160 333K 2CC1 10 X7R500 471K MURATA GRM155R71C333KA01D 33 nF 10 16V 0402 X7R 4 C99 C100 C1...

Page 40: ... A D A converter IC MICROCHIP MCP4802 1 U20 34 2CC1 10 C0G500 101J 2CC1 10 X7R500 471K MURATA GRM1555C1H101JA01D 100 pF 5 50V 0402 C0G 5 C1 C2 C24 C324 C325 35 2CC1 10 Y5V160 105Z 2CC1 10 X7R500 471K murata GRM155R61C105KA12D 1 uF 80 20 16V 1005 Y5V 10 C38 C134 C136 C137 C138 C139 C1 40 C141 C142 C59 36 2RS1 20 000O R Chip resistor yageo RC0805JR 070RL 0 Ω 5 2012 1 C337 37 124P01000006 SMD light e...

Page 41: ...802 SMD precision resistor yageo RC0402FR 0768KL 68 KΩ 1 0402 1 R104 45 2RS1 10 302J R Chip resistor yageo RC0402JR 073KL 3 KΩ 5 0402 1 R22 46 2RS1 10 153J R Chip resistor yageo RC0402JR 0715KL 15 KΩ 5 0402 2 R512 R542 47 2RS1 10 333J R Chip resistor yageo RC0402JR 0733KL 33 KΩ 5 0402 6 R65 R67 R18 R31 R616 R617 48 2RS1 10 100J R Chip resistor yageo RC0402JR 0710RL 10 Ω 5 0402 3 R66 R244 R559 49 2...

Page 42: ...G500 3R0B Multi layer chip capacitor murata GRM1885C1H3R0BA01D 3 pF 0 1pF 50V 1608 C0G 1 C503 57 2CC1 16 C0G500 2R0B Multi layer chip capacitor murata GRM1885C1H2R0BA01D 2 pF 0 1pF 50V 1608 C0G 2 C504 C505 58 2CC1 16 C0G500 120J R Multi layer chip capacitor murata GRM1885C1H120JA01D 12 pF 5 50V 1608 C0G 1 C507 59 2CC1 16 C0G500 8R0D R Multi layer chip capacitor murata GRM1885C1H8R0DA01D 8 pF 0 5pF...

Page 43: ... 25pF 50V 0402 C0G 2 C520 C561 68 2CC1 10 X7R500 472K Multi layer chip capacitor MURATA GRM155R71H472KA01D 4 7 nF 10 50V 0402 X7R 1 C527 69 2CC1 16 C0G500 2R5B R Multi layer chip capacitor murata GRM1885C1H2R4BA01D 2 4 p F 0 1pF 50V 1608 C0G 2 C534 C513 70 2CC1 10 X7R500 153K R Multi layer chip capacitor MURATA GRM155R71H153KA12D 15 nF 10 50V 0402 X7R 2 C547 C545 71 2CC1 10 C0G500 470J R Multi lay...

Page 44: ...R401R5 R03 05 R SMD air core inductor E20 40 1 5 3TL 3 L500 L501 L503 80 2LH1 R401R5 R04 05 R SMD air core inductor E20 40 1 5 4TL 2 L502 L505 81 2LL1 16 3N9SA Multi layer chip inductor SunLord SDCL1608C3N9STDF 3 9 nH 0 3nH 1608 2 L34 L35 82 2LH1 R501R5 L05 05 R SMD air core inductor E20 50 1 5 5TR 1 L506 83 2LH1 R401R5 R08 05 R SMD air core inductor E20 40 1 5 8TL 1 L507 84 2LW1 20UC 221J R SMD w...

Page 45: ...89 150 1 Q501 91 1TT1 2SC5108 Y R SMD transistor TOSHIBA 2SC5108 Y 2 2H1A 125 1 Q502 92 1TT1 L2SC3356LT1 SMD transistor LRC L2SC3356LT1 SOT 23 150 1 Q503 93 2RS1 16 333J R Chip resistor yageo RC0603JR 0733KL 33 KΩ 5 1608 1 R8 94 2RS1 16 103J R Chip resistor yageo RC0603JR 0710KL 10 KΩ 5 1608 1 R12 95 2RS1 10 472J R Chip resistor yageo RC0402JR 074K7L 4 7 KΩ 5 0402 3 R39 R561 R562 96 2RE1 16 2203 S...

Page 46: ...5 1608 1 R517 105 2RE1 16 1503 R SMD precision resistor yageo RC0603FR 07150KL 150 KΩ 1 0603 2 R518 R525 106 2RS1 32 R39J R Chip resistor yageo RC1206JR 070R39L 0 39 Ω 5 3216 4 R520 R521 R522 R523 107 2RE1 16 1003 SMD precision resistor yageo RC0603FR 07100KL 100 KΩ 1 0603 2 R527 R528 108 2RS1 10 203J R Chip resistor yageo RC0402JR 0720KL 20 KΩ 5 0402 1 R529 109 1TC1 UMC4 R SMD Darlington tube Roh...

Page 47: ...SMD fuse Littelfuse 0805L035 0603 40 to 85 2 C85 C605 117 3CF1 SMT 4P SMT connector 1 25mm 4PIN 1 25mm 4PIN 25 C to 85 C 1 J6 118 1TT1 2SC4116 GR R SMD transistor TOSHIBA 2SC4116 GR SOT 323 SC 70 125 1 Q2 119 1TT1 2SA1586 R SMD transistor TOSHIBA 2SA1586 SC 70 125 1 Q605 120 2RS1 10 392J R Chip resistor yageo RC0402JR 073K9L 3 9 KΩ 5 0402 2 R24 R632 121 2RS1 10 223J R Chip resistor yageo RC0402JR ...

Page 48: ... layer chip capacitor MURATA GRM1555C1H6R8CA01D 6 8 pF 0 25pF 50V 0402 C0G 1 C32 131 2CC1 10 C0G500 2R5B R Multi layer chip capacitor SU MURATA GRM1555C1H2R5BA01D 2 5pF 0 1pF 50V 0402 C0G 4 C60 C69 C70 C71 132 2CC1 10 C0G500 2R0B Multi layer chip capacitor MURATA GRM1555C1H2R0BA01D 2 p F 0 1pF 50V 0402 C0G 1 C72 133 1IS1 XC6209F332M SMD voltage regulator IC XC6209F332MR SOT 25 40 85 1 IC15 134 2LL...

Page 49: ... Automatic power control APC shield cover Copper Nickel Zinc alloy 21 3 11 45 2 2mm 1 143 7MDC 4207 04A W Power shield cover Copper Nickel Zinc alloy original color 0 2mm thick 16 2 15 1 2 3 1 144 2RS1 10 4R7J R Chip resistor yageo RC0402JR 074R7L 4 7 Ω 5 0402 2 R84 R85 145 7MHP 4002 01C W Battery connector BC 2P 4 1PH 6 8H 1 146 7PLJ 025006 T01A High temperature sticker 25 6mm 1 147 2LL1 16 2N7SA...

Page 50: ... 1 S3 3 3SE3 ED08C03O FE18C9 PT118D encoder switch ED08C03O FE18C9 0 A16 1002 axis 4 75mm thick M6 thread 1 S200 4 3CE3 ST 2004 2 5mm earphone socket SI 2004 4mm high lead free 1 5 7MHP 4253 05A JC DP485 Potentiometer gasket DP485 Potentiometer gasket PVC transparent 1 6 6PM7 4237 HMC PCB 106 47MM mainboard 1 0mm 4 0 FR4 1 PCB 7 7MDC 4207 02A W GPS shield cover Copper Nickel Zinc alloy original co...

Page 51: ... C541 C549 C550 C551 C553 C554 C 559 C564 C565 C21 C333 C624 R25 C7 C8 C9 C10 C11 C237 C238 C23 9 C240 C241 C242 C243 13 2CC1 10 X7R500 103K R Multi layer chip capacitor MURATA GRM155R71H103KA88D 10 nF 10 50V 0402 X7R 19 C61 C110 C112 C115 C12 C17 C326 C327 C328 C329 C527 C529 C539 C540 C42 C49 C612 C58 C57 14 2CC1 10 X7R160 104K R Multi layer chip capacitor MURATA GRM155R71C104KA88D 100 nF 10 16V...

Page 52: ...tic beads GZ1608U601CTF 1608 12 L30 L100 L104 L105 L300 L515 L521 L31 L600 L38 L1 L2 24 2LG1 VLS3012ET 100M SMD power inductor TDK VLS3012ET 100M 10 uH 20 3 3 1 2 1 L107 25 1TT1 KTA1298 Y R SMD transistor KEC KTA1298 Y SOT 23 150 1 Q102 26 1TT1 DTC144EE R SMD transistor ROHM DTC144EE EMT3 150 9 Q103 Q200 Q201 Q4 Q7 Q10 Q606 Q1 Q3 27 2RS1 10 222J R Chip resistor yageo RC0402JR 072K2L 2 2 KΩ 5 0402 ...

Page 53: ... layer chip capacitor MURATA GRM155R61A474KE15D 470 nF 10 10V 0402 X5R 15 C105 C126 C127 R61 R62 C313 C31 4 C316 C317 C318 C319 C320 C321 C322 C323 35 61SL000016 Module HS8861 Module HS8861 1 IC1 36 2RS1 16 000O R Chip resistor yageo RC0603JR 070RL 0 Ω 5 1608 8 L8 L33 R9 R519 R49 R90 R96 R97 37 2RS1 10 471J R Chip resistor yageo RC0402JR 07470RL 470 Ω 5 0402 4 R14 R612 R615 R622 38 2RS1 10 000O R ...

Page 54: ...4 124P01000007 SMD light emitting diode HJ 19YGC T6 chartreuse 2V 20mA 1 6mm 0 8m m 0 6mm 40 85 C 1 D205 45 121I04000031 SMD linear IC LM2904XTS8G TR TSSOP 8 40 to125 2 IC500 IC302 46 2RS1 10 153J R Chip resistor yageo RC0402JR 0715KL 15 KΩ 5 0402 2 R512 R542 47 2RS1 10 473J R Chip resistor yageo RC0402JR 0747KL 47 KΩ 5 0402 19 R77 R78 R79 R80 R240 R241 R242 R243 R265 R266 R267 R268 R501 R 508 R51...

Page 55: ...C74 55 2CC1 16 C0G500 7R0D R Multi layer chip capacitor murata GRM1885C1H7R0DA01D 7 pF 0 5pF 50V 1608 C0G 2 C83 C503 56 2CC1 16 C0G500 300J R Multi layer chip capacitor murata GRM1885C1H300JA01D 3 0 pF 5 50V 1608 C0G 2 C87 C88 57 112C03000273 Ceramic capacitor YAGEO CC0603JRNPO9BN680 68 pF 5 50V 0603 NPO 1 C89 58 2CC1 16 C0G500 180J R Multi layer chip capacitor murata GRM1885C1H180JA01D 1 8 pF 5 5...

Page 56: ...01 D 0 75 pF 0 1pF 50V 0402 C0G 1 C519 67 2CC1 10 C0G500 120J R Multi layer chip capacitor MURATA GRM1555C1H120JA01D 12 pF 5 50V 0402 C0G 1 C520 68 2CC1 10 C0G500 390J R Multi layer chip capacitor MURATA GRM1555C1H390JA01D 39 pF 5 50V 0402 C0G 1 C521 69 2CC1 10 X7R500 472K Multi layer chip capacitor MURATA GRM155R71H472KA01D 4 7 nF 10 50V 0402 X7R 1 C526 70 2CC1 16 C0G500 120J R Multi layer chip c...

Page 57: ...E223KA61D 22 nF 10 25V 0402 X7R 1 C584 78 2CC1 16 C0G500 151J R Multi layer chip capacitor murata GRM1885C1H151JA01D 1 50 pF 5 50V 1608 C0G 1 C610 79 1DS1 RN142S SMD switch diode ROHM RN142S 1 6mm 0 8mm 0 6 mm 55 to 150 2 D500 D501 80 1DS1 1SS390 SMD switch diode ROHM 1SS390 1 6mm 0 8mm 0 6 mm 55 to 125 2 D502 D503 81 2LW1 16UC 680J R SMD wire wound inductor sagami C1608CB 68NJ 68 nH 5 1608 1 L3 8...

Page 58: ...L507 91 2LL1 16 R10JB Multi layer chip inductor LQG18HNR10J00D 100nH 5 1608 2 L509 L511 92 2LL1 16 27NJB Multi layer chip inductor SunLord SDCL1608C27NJTDF 27 nH 5 1608 1 L510 93 5FE1 BLM21P300S R SMD EMI filter murata BLM21PG300SN1D 2012 0 2 L512 L514 94 2RS1 16 560J R Chip resistor yageo RC0603JR 0756RL 56 Ω 5 1608 1 L513 95 2CC1 20 X7R500 471K Multi layer chip capacitor yageo CC0805KRX7R9BB471 ...

Page 59: ...on resistor yageo RC0603FR 07220KL 220 K Ω 1 0603 1 R42 104 2RS1 10 470J R Chip resistor yageo RC0402JR 0747RL 47 Ω 5 0402 1 R500 105 2RS1 10 682J R Chip resistor yageo RC0402JR 076K8L 6 8 KΩ 5 1005 1 R503 106 2CC1 10 C0G500 150J R Multi layer chip capacitor MURATA GRM1555C1H150JA01D 15 pF 5 50V 0402 C0G 1 R504 107 2RS1 16 271J R Chip resistor yageo RC0603JR 07270RL 270 Ω 5 1608 2 R505 R515 108 2R...

Page 60: ...R528 116 2RS1 10 203J R Chip resistor yageo RC0402JR 0720KL 20 KΩ 5 0402 1 R529 117 1TC1 UMC4 R SMD Darlington tube Rohm UMC4N UMT5 150 1 U301 118 121I05000076 SMD IC AT1846S 2021 1 U500 119 5OT1 12R8 HHL 0303 Voltage controlled temperature compensated crystal oscillator DSA321SCL 3 0V 12 8MHz 2 5ppm 30 75 3225 1 X500 120 112C03000163 Ceramic capacitor YAGEO CC0402KRX7R7BB683 68 nF 10 16V 0402 X7R...

Page 61: ...128 1TT1 2SA1586 R SMD transistor TOSHIBA 2SA1586 SC 70 125 1 Q605 129 2RS1 10 333J R Chip resistor yageo RC0402JR 0733KL 33 KΩ 5 0402 6 R18 R31 R616 R617 R65 R67 130 2RS1 10 392J R Chip resistor yageo RC0402JR 073K9L 3 9 KΩ 5 0402 2 R24 R632 131 2RS1 10 223J R Chip resistor yageo RC0402JR 0722KL 22 KΩ 5 0402 2 R27 C34 132 2RS1 10 564J R Chip resistor yageo RC0402JR 07560KL 560 K Ω 5 1005 1 R29 13...

Page 62: ... 50V 0402 C0G 1 C32 142 2CC1 10 C0G500 2R5B R Multi layer chip capacitor SU MURATA GRM1555C1H2R5BA 01D 2 5pF 0 1pF 50V 0402 C0G 4 C60 C69 C70 C71 143 2CC1 10 C0G500 2R0B Multi layer chip capacitor MURATA GRM1555C1H2R0BA01 D 2 pF 0 1pF 50V 0402 C0G 1 C72 144 5FE1 CB100505 102 SMD EMI filter CB100505 102 1005 0 25 FB1 FB17 FB20 FB41 L7 L9 L10 L11 L12 L13 L14 L15 L16 L17 L18 L19 L2 0 L21 L22 L23 L24 ...

Page 63: ...stal resonator 32 768KHz 20 0 20 0 FC 135 Q13FC13500002 7P 3 2mm 1 5mm EPSON 1 Y1 153 2RE1 10 2202 SMD precision resistor YAGEO RC0402FR 0722KL 22 K Ω 1 0402 1 R23 154 3CF1 BL112 30RU SMD FFC FPC connector 0 5 3 30P lower flip connector H 2 0 1 J201 155 2RS1 16 220J R Chip resistor yageo RC0603JR 0722RL 22 Ω 5 1608 2 R2 R5 156 9FSC0100001 9FSC0100001 9FSC0100001 1 157 1ID1 MXD2020ML Accelerometer ...

Page 64: ...29 C30 C31 C32 C33 C35 C42 C43 C0044 C153 C1 54 5 2CC1 10 X7R160 104K R multi layer chip capacitor MURATA GRM155R71C104KA88 D 100 nF 10 16V 0402 X7R 6 C6 C8 C47 C11 C12 R23 6 2CC1 10 C0G500 101J R multi layer chip capacitor MURATA GRM1555C1H101JA01 D 100 pF 5 50V 0402 C0G 1 C13 7 2CC1 16 X5R160 105K multi layer chip capacitor murata GRM188R61C105KA12D 1 uF 10 16V 1608 X5R 3 C28 C39 C40 8 2CC1 06 X...

Page 65: ... 0402 3 R3 R7 R8 17 2RS1 10 000O R chip resistor yageo RC0402JR 070RL 0 Ω 5 0402 2 R4 R68 18 2RS1 10 101J R chip resistor yageo RC0402JR 07100RL 100 Ω 5 0402 3 R5 R6 R19 19 2RS1 10 511J R chip resistor yageo RC0402JR 07510RL 510 Ω 5 0402 2 R13 R14 20 2RS1 06 103J chip resistor yageo RC0201JR 0710KL 10 KΩ 5 0201 5 R20 R21 R27 R2 R11 21 2RS1 06 473J chip resistor yageo RC0201JR 0747KL 47 KΩ 5 0201 3...

Page 66: ...e ROHM 1SS390 1 6mm 0 8mm 0 6 mm 55 to 125 1 D105 30 2CC1 10 C0G500 7R0C multi layer chip capacitor MURATA GRM1555C1H7R0CA01 D 7 pF 0 25pF 50V 0402 C0G 2 C14 C19 31 2CC1 10 X7R500 103K R multi layer chip capacitor MURATA GRM155R71H103KA88 D 10 nF 10 50V 0402 X7R 3 C2 C5 C16 Table 4 Material List of Key PCB SN Material NO Material Name Specification QTY Position 1 2CC1 10 C0G500 101J R multi layer ...

Page 67: ... 2 Material PC1414 black etched oiled gray lead free 1 3 7MHP 4207 03A W0 DP586 top cover cover die 1 PC1414 black lead free 1 4 7MHR 4207 01A W3 DP586 waterproof ring Silicon rubber pantone 172C hardness 40 5 lead free 1 5 7MHR 4182 01A W0 DP990 discharge waterproof pad Hardness 30 silicon rubber orange PT172C lead free 1 6 7MHR 4207 06A W0 DP586 O shaped ring of antenna pedestal Material silicon...

Page 68: ...rclip Stainless steel T 0 3 original color lead free 2 18 7STF 019047B SZHT X M1 9 4 7 thick head self tapping Phillips screw Material harden iron Φ1 9mm 4 7mm flat head with guide radiant plated 2 19 7MHS 4245 02B W DP580 LCD hardware holder SUS304 48hr salt spray test passed 1 20 6PD7 4207 HPC DP586 PTT plate DP586_PTT_1600707 0 8mm thick FR 4 52X10mm 2 layer lead free 1 21 7MHS 4207 03A W DP586...

Page 69: ...lack no surface treatment 2 29 7GCM 150120025 J Sponge mat for battery 5 12 2 5mm single sided adhesive black 1 30 7MHZ 1731 01A J5 Horn insulating paper Horn insulating paper 1 31 7MBM S4002 A Conductive foam Gum 12 7 7 1 32 147K02000149 Knob circlip Black 1 Appendix 4 Accessory List Accessory QTY Radio 1 Charger 1 Power adapter 1 Battery 1 Belt clip 1 Antenna 1 Strap 1 Certificate of Quality 1 U...

Page 70: ...E R102 2 2K R103 10K C101 100nF C116 NC 1 VIN 2 VSS 3 CE 4 NC 5 OUT IC100 XC6204B502MR L100 BLM11A601S 1 BST 2 GND 3 FB 4 EN 5 IN 6 SW IC102 MP2359 D101 NSR1020MW2T1G C110 10nF L107 10uH C119 10uF C118 470P C117 100nF C123 10uF C122 470P R106 16 2K R104 56K C109 1 5M L105 BLM11A601S R110 10K R111 NC L104 BLM11A601S C108 10uF D100 1SR154 L30 BLM11A601S 1 2 3 4 J1 PWR_CONNECTOR C28 10uF C29 NC C47 1...

Page 71: ...P C17 10nF C18 100nF C20 10uF L8 0Ω 1 2 3 5 4 6 7 8 9 H305 HOLE NC 1 2 3 4 5 6 7 8 9 H306 HOLE NC 1 2 3 5 4 6 7 8 9 H307 HOLE NC 1 2 3 5 4 6 7 8 9 H303 HOLE NC 1 2 3 4 5 6 7 8 9 H308 HOLE NC 1 2 3 5 4 6 7 8 9 H304 HOLE NC 1 2 3 5 4 6 7 8 9 H309 HOLE NC C39 10uF MARK M1 MARK M2 MARK M3 MARK M4 1 GND 2 NC 3 IO 4 NC 5 NC 6 CLK 7 RST 8 VCC U2 R68 10K R69 NC R70 10K R71 0Ω R72 0Ω 1 CS 2 SO 3 WPD 4 GND ...

Page 72: ...102 L22 CB100505 102 L23 CB100505 102 L24 CB100505 102 L25 CB100505 102 L26 CB100505 102 L27 CB100505 102 L28 CB100505 102 L7 CB100505 102 L2 BLM11A601S C1 100P L1 BLM11A601S C2 100P Q1 DTC144EE C3 NC Q3 DTC144EE C30 NC C340 NC R340 200K R334 NC C337 0Ω 1 AOUT 2 A IN 3 A IN 4 GND 5 B IN 6 B IN 7 BOUT 8 V IC301 NJM2904V C332 470P L300 BLM11A601S R21 68K C24 100P R22 8 2K R23 15K R26 0Ω R11 0Ω Q20 S...

Page 73: ...52 NC C564 470P C569 0Ω C577 0Ω C573 1000P C561 6P C559 470P 1 VC 2 GND VCC 4 OUT 3 X500 12 8MHz L520 470P R562 4 7K R561 4 7K C583 33nF R563 NC C580 NC C579 NC R559 10Ω C581 1000P C584 22nF R560 1K C582 10uF L521 BLM11A601S C554 470P C553 470P C551 470P C550 470P C549 470P C565 470P R556 NC C571 NC R555 0Ω C570 0Ω R558 47K R557 47K C578 560Ω R501 47K R502 1K R510 33Ω C523 470P C519 470P Q502 2SC5...

Page 74: ... 6 6 5 6 J6 4pin C92 NC R20 0Ω C19 NC C93 1000P C94 1000P C95 1000P C98 1000P R82 0Ω R83 0Ω C130 NC R7 0Ω R17 NC R87 NC R88 0Ω R89 NC T1 T2 L31 0Ω L47 NC C132 NC C133 NC R4 NC C27 NC Q707 NC Q704 NC R54 NC C44 NC C45 NC R13 NC Q6 NC C25 NC C26 NC R15 NC R19 NC R35 NC R28 NC R30 NC R41 NC R33 NC C41 NC R40 NC 1 OUTPUT1 2 VCC 3 OUTPUT2 4 GND 5 NF2 6 INPUT2 7 INPUT1 8 NF1 U600 TDA2822 R604 NC C608 NC...

Page 75: ...6 0Ω U BLOX G7 RF DIGITAL POWER DIGITAL RF 40 LNA_IN 20 T_SENSE 31 PIO8 DDC_SCL 32 PIO9 DDC_SDA 18 PIO7 UART_RX 19 PIO6 UART_TX 8 USB_DM 10 USB_DP 9 VDD_USB 12 RTC_I 23 V_CORE 22 V_DCDC_OUT 21 V_DCDC_IN 24 LDO_C_OUT 7 VDD_IO 6 V_BCKP 5 LDO_B_OUT 3 XTAL_I 4 XTAL_O 2 LDO_X_OUT 17 RESET_N 25 PIO0 28 PIO1 27 PIO2 30 PIO3 26 PIO4 29 PIO5 33 PIO10 D SEL 14 PIO13 EXTINT0 13 PIO14 EXTINT1 36 PIO15 ANT_OFF...

Page 76: ...DP480 Service Manual 73 Top Layer Layout Drawing of Main Board ...

Page 77: ...DP480 Service Manual 74 Bottom Layer Layout Drawing of Main Board ...

Page 78: ... VS 7 8 S 10 VG 9 XV0 C 11 NC N 13 NC NC 12 A 14 15 K 16 17 18 J2 FP560_LCD_CO N SW1 F1 SW2 SW_KEY_FM54 0 F1 SW3 SW_KEY_FM54 0 F1 SW4 SW_KEY_FM54 0 F1 SW5 SW_KEY_FM54 0 F1 D1 WHITE D2 WHITE D3 WHITE D4 WHITE R1 100R R2 100R SW6 SW_KEY_FM54 0 F1 SW7 SW_KEY_FM54 0 F1 SW8 SW_KEY_FM54 0 F1 SW9 SW_KEY_FM54 0 F1 SW10 SW_KEY_FM54 0 F1 SW11 SW_KEY_FM54 0 F1 C1 104 C2 104 C3 104 C4 104 C5 100pF 100pF C6 10...

Page 79: ...DP480 Service Manual 76 Top Layer Layout Drawing of Key PCB ...

Page 80: ...DP480 Service Manual 77 Bottom Layer Layout Drawing of Key PCB ...

Page 81: ...2 4 GND 5 DI IO0 6 CLK 7 HOLD IO3 8 VCC 9 GND U0005 TC58CVG1S3HRAIJ C0044 1uF D1 RB521S30 R1 10K TP6 TP7 TP8 TP9 TP10 TP11 TP12 TP13 TP14 TP15 TP16 TP17 TP18 TP19 TP20 TP21 TP22 TP23 TP24 TP30 TP31 TP32 TP33 TP34 TP36 TP37 TP38 TP39 TP40 TP42 TP43 TP44 TP45 TP46 TP47 TP48 TP49 TP50 TP51 TP52 TP53 TP54 TP55 TP56 TP57 TP58 TP59 TP60 TP61 TP68 TP69 R2 10K R9 R10 R11 10K TP4 TP5 TP41 TP67 TP72 TP75 TP...

Page 82: ...1uF C15 1nF C16 10nF 2 HE_R C153 1uF C154 1uF 1 VSS 2 VOUT 3 VIN U1 LN1121P332MR TP62 TP63 TP64 TP65 TP66 R5 100R C34 1nF R6 100R C36 1nF TP27 TP29 TP80 TP81 BT R13 510R R14 510R R15 10K R16 10K C41 TP25 C42 1uF C43 1uF R17 10K R18 10K 1 DP1 2 DP2 3 DP 4 GND 5 DN 6 DN2 7 DN1 8 OEB 9 VCC 10 SEL U2 BL1530 C47 100nF 1 1 2 V 3 3 4 4 5 V IC6 OPA348 D30 RB706F 40 C262 100nF R326 47K 100nF C325 R328 1K R...

Page 83: ...LCAM D9 VLCM D5 VCAM H17 VBATBK H9 VSS H10 VSS H11 VSS H12 VSS J3 VSS J5 VSS J6 VSS J9 VSS J11 VSS J12 VSS K2 VSS K5 VSS K6 VSS K9 VSS K10 VSS K12 VSS L5 VSS L9 VSS L10 VSS L12 VSS M2 VSS M3 VSS M12 VSS N3 VSS P3 VSS T1 VSS T3 VSS U3 VSS P14 VSS T16 VSS U17 VSSPA U2100 C HS8861 C1 10uF C17 10uF C18 10uF C20 1uF C21 1uF C23 1uF C24 1uF C25 1uF C26 1uF C29 1uF C30 1uF C33 1uF C31 1uF C32 1uF C35 1uF...

Page 84: ...DP480 Service Manual 81 Top Layer Layout Drawing of Module Board ...

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