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24

Frequency

Items of Maintenance

Item /frequency

Odometer km (Note2)

1000km

4000km

8000km

12000km

remak

ˆ

Circurt of fuel system

I

I

ˆ

Fuel filter

C

C

C

C

ˆ

Throttle operating system

I

ˆ

Choke of car buretor

I

I

Air filter element

NoteI

C

C

C

Soark olug

I

ˆ

Airvalve gap

I

Airvalve gap

I

Engine lubricating oil

R -yearly

One replacement every 300km, 600km, 1000km, 2000km.

Lubriating oil screen

R -yearly

C

ˆ

Tension of chain

A

A

A

A

ˆ

Ldling speed of carbureor

I

I

I

I

Driving chain

I.L

I.L

I.L

I.L

Baliery

Monthty

I

I

I

Wear of brake shoers

I

I

I

I

Also for disc style

Rear braking systems

I

I

I

I

ˆˆ

Brakint liquid hose

R –4year

I

I

I

I

ˆˆ

Cup of braking liquic

I

I

I

I

ˆˆ

Braking licud

R –2year

One replacement every two year

ˆˆ

Front braking system

I

I

I

I

ˆ

Rear braking lightswrtch

I

I

I

I

ˆ

Lightchanging of front illuminator

I

I

I

I

I

Clutch

I

I

I

I

ˆ

Side stand

I

I

I

ˆ

Suspension

I

I

I

ˆˆ

Nuts ,bolts & osher fastene’s

I

I

I

ˆˆ

Bearing of steering handne

I

I

24

Frequency

It

em

em

em

em

em

em

em

s o

s o

s o

s o

s o

f M

f M

f M

f M

f M

f M

f M

ai

ai

ai

ai

ai

ai

nt

nt

nt

nt

nt

nt

en

en

en

an

an

an

an

ce

ce

ce

ce

ce

ce

It

It

It

It

It

It

It

It

em /frequency

Odometer km (Not

ot

ot

e2

e2

e2

e2

e2

e2

e2

e2

)

)

)

)

)

)

)

)

1000km

40

40

40

00

00

00

00

00

00

00

00

km

km

km

km

km

km

km

km

80

80

80

80

80

80

80

00

00

00

00

00

00

km

km

km

km

km

km

km

km

12000km

r

m

r

m

r

m

r

m

r

m

r

m

r

m

r

emak

Ci

Ci

Ci

Ci

Ci

Ci

Ci

rc

ur

ur

ur

ur

ur

ur

ur

t o

t o

t o

t o

t o

t o

t o

f fuel syste

m

I

m

I

m

I

m

I

m

I

m

I

m

I

m

I

I

Fu

el

el

el

el

el

el

fi

fi

fi

fi

fi

fi

fi

fi

lt

lt

lt

lt

lt

lt

er

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

Throttle

op

op

op

op

op

op

er

er

er

er

er

er

er

er

at

at

ing s

ys

ys

ys

ys

ys

ys

ys

ys

te

m

m

m

m

m

m

m

m

I

I

I

Choke of car

bu

bu

bu

bu

bu

bu

bu

bu

re

re

re

re

re

re

re

to

to

to

to

r

I

r

I

r

I

r

I

r

I

r

I

r

I

r

I

I

I

Ai

Ai

r f

r f

ilter element

NoteI

C

I

C

C

C

So

So

ar

ar

k o

k o

lug

I

Airvalve gap

I

Airvalve gap

I

Engine lubricating oil

R -yearly

One repla

la

cement every 3

y 3

00km, 6

, 6

00

00

km, 100

00

0k

0k

m, 2000

00

km.

Lubriating oil screen

R -yearly

C

Tension of chain

A

A

A

A

Ldling speed of carbureor

I

I

I

I

Driving chain

I.L

I.L

I.L

I.L

Baliery

M

y

M

y

M

y

M

y

M

y

M

y

M

y

M

on

on

on

on

on

on

on

on

thty

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Wear of

of

of

of

of

of

of

of

br

br

br

br

br

br

br

br

ak

ak

ak

ak

ak

ak

ak

ak

e shoers

I

s

I

s

I

s

I

s

I

s

I

s

I

s

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Also for disc s

Re

ar

ar

ar

ar

ar

ar

ar

ar

br

br

br

br

br

br

br

ak

ak

ak

ak

ak

ak

ak

ing systems

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Br

Br

Br

Br

Br

Br

Br

Br

ak

ak

ak

ak

ak

ak

ak

ak

int liquid hos

os

e

R

e

R

e

R

e

R

e

R

e

R

e

R

e

R

–4

–4

–4

–4

–4

–4

–4

–4

ye

ye

ye

ye

ye

ye

ye

ye

ar

ar

ar

ar

ar

ar

ar

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Cu

Cu

Cu

Cu

Cu

Cu

Cu

Cu

p o

p o

p o

p o

p o

p o

p o

f b

f b

f b

f b

f b

f b

f b

ra

ra

ra

ra

ra

ra

ki

ki

ki

ki

ki

ki

ki

ng

ng

ng

ng

ng

ng

li

li

li

liqu

qu

qu

qu

qu

qu

qu

ic

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Br

Br

Br

Br

Br

Br

Br

Br

aking licud

R –2yea

r

O

r

O

r

O

r

O

r

O

r

O

r

O

r

O

ne

ne

ne

ne

ne

ne

ne

ne re

re

re

re

placement every two y

o y

o y

o y

o y

o y

o y

o y

ea

ea

ea

ea

ea

ea

ea

ea

r

r

r

r

r

r

r

r

Fr

Fr

Fr

Fr

Fr

Fr

Fr

Fr

on

t b

t b

t b

t b

t b

t b

t b

raking system

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Re

ar

ar

br

br

br

br

br

br

br

br

ak

in

in

in

in

in

in

in

in

g l

g l

g l

g l

g l

g l

g l

g l

ightswrtch

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Lightchang

in

in

in

in

in

in

in

g o

g o

g o

g o

g o

g o

g o

f fro

nt

nt

nt

nt

nt

nt

nt

nt

il

il

il

il

il

il

il

il

lu

lu

lu

lu

lu

lu

lu

lu

mi

na

na

na

na

na

na

na

tor

I

r

I

r

I

r

I

r

I

r

I

r

I

r

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Clut

ch

ch

ch

ch

ch

ch

ch

ch

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Side stand

I

d

I

d

I

d

I

d

I

d

I

d

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Suspen

en

sion

on

I

I

I

I

I

Nu

Nu

ts ,bolts

& o

& osh

sh

er fa

fa

sten

en

e’

s

I

s

I

I

I

I

I

Be

Be

aring of steering handne

I

e

I

I

I

Summary of Contents for XT250-16

Page 1: ...hicle b bu ut t not t an ny ybo od dy y else e w wi it th ho ou ut t a a d dr ri iv ve e lice en ns se e Fu ul ll l p preoccupation is s r re equ ui ir re ed d d du ur ri in ng g d dr riv ve e p pa ay ying att te en nt ti io on to the follow wi in ng g p po oi int ts s t to o a av vo oi id d a any y p po ossi urt to you u by other motorized vehicles Do not drive too close to other vehicles Never c...

Page 2: ...e er r r r r r rs s s so o o o o o onal l l saf f f fety y y y y 2 Lo oo os se e c cl lo ot th hes a ar re not t s sui it ta ab bl le e for m mo otor rc cy yc cl le e drive or r ri id de e a as s t th hey m ma ay ge et t c ca au ug gh ht t o on t th he e op pe er rat ti in ng g le kick f fo oo ot tr rest or wheel re es su ultin ng g i in n d da an ng ger r Mod dification of the vehicle Caution Any...

Page 3: ...u u ut t t t t t t tp p p p p p p put t t m m m m m m m max 1 1 1 1 1 1 1 14kw 8500r m m m min n n n n n n n Wheelbase 1 1 1 1 1 1 1 1515 5 5 5 5 5m m m m m m mm m m m m m m m To o o o or r r r r r rq q q q q q que max 1 1 1 1 1 16 6 6 6 6 6 6 6N N N m m m m m m 7 7 7 7 7 7 7 70 0 0 0 0 0 00 0 0 0 0 0 0 00 0 0 0 0 0 0 0r m m m m m m min et weig i ht 1 1 1 1 14 4 4 4 4 41 1 1k k k kg g g g Idling s...

Page 4: ...4 III PARTS SUBASSEMBLIES 4 PARTS SUBA BA BA BA BA BA BA BASS SSEMBLIES ...

Page 5: ...5 5 ...

Page 6: ...6 6 ...

Page 7: ...h h h h h h ha a a a a a a an n n n n n nd d d d d d d dl l l le e e e e e e o o o o o o of f f f f f f t t t t t t t th h h h h h h he e e e e e e e fuel cock to N position the e e e e e e e f f f f f f f fu u u u u u u uel circuit is through for r r r r f f f f f f f fu u u u u u u ue e e e e e e el supply OFF Wit th h h h h h h h the handle of the e e e e e e e f f f f f f fu u u u u u ue e e e...

Page 8: ...c c c ch h h h h h h ho o o o o o o ok k k k k k ke e e e e e e 2 Rotate e e e e e e e t t t t t t t th h h h h h h he throttle e t t t t t t tw w w w w w w wi i i i i is s s s s st t t t t t t t g g gr r ri i i i i i i g g p p p p p p p p by 1 8 8t t t t t t to 1 4turn 3 Start th h he e e e e e e en n n n n n ng g g g g g g gi ine by t t t t t t the electric s s s s s s s st t t t t t ta art t t ...

Page 9: ...o o o o o o os s s s s s si i i i i i i it t t t t t ti i i i i i i ion a a a a a a and the engine is in the neu u u u u u ut t t t t t t tr r r ral ition push t th he e button to st t t tart t t t th h h h h h he engine Lig gh ht t s sw witch h The f fr ro on nt light switch ha as s t th hre ee e p pos si it ti io on ns s g And d ƽ a wh hi it te poi int When the switch is in this position the fro...

Page 10: ...t t t f f f f f f f f f H H H H H H H Ha a a a an n n n n n n nd d d d d dle ba a a a a a a ar r r r r r 1 Headlights dim m m m m m m mm m m m m m m me e e e e e e er r b b b b b b b button iti on H He ea ad dligh is in hig gh bea am o iti o on Head dl ligt i is s in n lo ow w b be ea am m o turning g light switch position Left p position Right p Horn butto o o o o o o on n n n n n n n press thi i...

Page 11: ...o o o o o o os s s s s si i i i i in n ng th h h h he e e e e e e condition of backing it for f f f f f f f fo o o o o o o our u u times ƽ ƽ The s sp pe ee ed d shifting g ped da al mu us st t be op p o o e erated su ui itably ƽ S St te ep pping o on n th he e g gear r s sh hi if ft tin ng g p pe ed da al l is f fo or rb bi id ded whe en n d dr ri iving to p pr re ev vent damaging t th he e c clu ...

Page 12: ...it t t t t t t ta a a a a a a ab b b b b b b bl l l l l le e e e e e e fo o o o o o or r r r r r t th h h h h he am m mb b b b b b b bi i i i i i i ie e e e e e e en n n n n n n nt t t t t t t mperature of f f f f f f f ap p p p pp plication n n n n n s s s s s s sh h h h h h ho o o o o o o ou u u u u u u ul l l l l l ld d d d d d b b b b b b be ected acco o or r r r r r r rd di i i i i i in n n n...

Page 13: ...h h h h he e e e e e e e run n n n n n n n i i i in n n n n n n n mach h h h h h hi i i i i i i in n n n n n n ne e e e e oi i i i il l l l l l l l from oil tank 2 2 D Dis sm mo ou un nt t t th he e rel la at ted pa ar rt ts 3 W Wa as sh clean all the re el la at te ed d p pa arts 4 4 Fill i in n t the re equire ed d oil ˆThis job should not be done by untrained sons but shall be done at an author...

Page 14: ... d d d d d o o o o o o o oi i i i i i i il l l l l l l l 1 1 1 1 1 1 1 15 5 5 5 5 5 5W W W W W W W W 4 4 40Q Q Q QE E E E E Caution The air f f f f f f f fi i i i i ilt t t t t t t te e e e e e er eleme e e e e e e en n n n n nt t t t t f fo o o or r r r u u u u us s s s se m m m m m m m mu u u u u u u us s s s s s s st t t t t t t t b b b b b b b be e e e e e e e i i i i i i intac c c c c ct t t ...

Page 15: ...ot be so moved freely turn the usting nut to ensure it After adjustment t t s s s s s s s st t t t t t t ta a a a a a a ar r r r r rt t t t t t t t t t t t th h h h h h he e e e e e e e e e e en n n n n n ng g g g g g gi i i i i i in n n n n n n ne e e e e e e e a a a a a a a and check for free opera a a a at t t t t t ti i i i i i in n n n n n n ng g g g g g g g movenent again R R R R R R R Re e ...

Page 16: ... c ce e e e e en n n n n nt t t t t tr r r r r ral l l l l l l l h h hole and the top hole the ignitio on n timing ob b b b b b b bs s s s s se e e e er r r r rv v v va a at t t t ti i io o o o o o o on n n n n n n n h h h h h h hol l le in the left crankc er 2 R Re em move the capsof t the e t tw wo o air v va al lv ve es s o on n t th he cy yl li inder hea ad d 3 3 Inse er rt t t the T T ke ey y...

Page 17: ...c ca ap paci it ty y a an nd d r ref fill if f ess sary i in n ord de er r to m maint ta ai in n p pr ro op pe er r l le evel l i in n th he e ervior This should be the major project of your ular inspection 3 check the front brake lining for its worm th if its worn d d d d d d d de e e e e e e ep p p p p p pt t t t th h h h h h h is up to the l l l l l l l li i i i i im m m m m m m mi i i i i it t...

Page 18: ...t t t t tu u u u u ur r r r rn n n n n n n t t t t t th h h h h h h he e rear brake adjusting nut clockwise t t t t t t t to o o o o o o o r r r r r r re e e e e e e ed d d d d du u u u u uc ce e e s s s sn n n n n n n nd d d d d d d c c c c c c c co o o o o o o ounter clock wise rea as se e the e f fr re ee e o op pe erat ti in ng g mo ov ve em me en nt t o of the e b brak ke e p pe ed dal djustm...

Page 19: ... re e e e e e e es s s s s s s t t t t t t t to o o o o o o o t t t t t t th h h h h h h he e e e e drivin n n n n n n ng g g g g g g chain 1 Shut off th h h h h h he e e e e e e e e e e e engi i i i i in n n n n n n ne e e e e e e 2 Add som me e machine oi i il l l l l o o o o or r r c c ch h h h h h h hai i i i i i in grease to the driving chain Atte en nt ti io on Wh he en n t the rear wheel a ...

Page 20: ...s s üüW Wheel hub üü Exhaust pipe üüFuel tank and lower portion of cushion üüCarburetor üüHead lo o o o o o o oc c c c c c c ck k k k k k k k and ignition switch üüMet t t t te e e e e e e er r r r r r r rs s s s s s 1 Afte e e e e er r r r r p p p p p p p pr r re e e e e e e w w w w w wi i i i ip p p p p pi i i in n n n n n ng g g the vehicl l l l l l le e e e e e e e s s s s s s s sh h h h h h h...

Page 21: ... a at t t t t t t ti i i i i i ined off w w w w wh h h h h h hich is y imp m m ortan n n n n n n nt b b b b b b be e e e e e e ec cause it t t w w w w w w wi i i i i il l l l l l ll l l l l l l h h h h h h he e e e e el l l l l l lp p p p p p p p en n n n n n ns s s s s s sure that t t th h h h h h he rburetor m ma a a a a a a ain n n n n n nt t t t t t t ta a a a ains its norm m m m m m ma a a a ...

Page 22: ...k f f f f f f f fo o o o o o ol l l l l l ll l l l l l lo o o o o owe ed d d d d d d d by y y y y y y y filling g g g g g g i i i i i i i it t t t t t t wi i i it t t t t t t th h h h h h h h fresh gasol rein 3 Prior to d dr riving all l l l l l l t t t t t th h h h h h he e e e r re e eq q qui i i i i i ire q q d check up u u s must be made It is s b better to d d d d d d dr r r ri i i i i iv v v...

Page 23: ...j d d ustment lubrication and or rep placement are needed C means Cleaning is needed R means Replacement is needed A menas Adj d d ustment n n is needed L means Lub b b b br r r r r ri i i i i i i ic c c c c c c ca a a a a a a at t t t t t t ti i i i i i i io o o o o o on i i i i i is need d d d d d de ed d d d d d d d ˆ means T T T T T T T Th h h h h h h hi i i i i i is item of maintenance s s s ...

Page 24: ...rvalve gap I Airvalve gap I Enginelubricating oil R yearly One repla lacement every 3 y 300km 6 600 00km 100 000k 0km 2000 00km Lubriating oil screen R yearly C Tension of chain A A A A Ldling speed of carbureor I I I I Driving chain I L I L I L I L Baliery M y M y M y M y M y M y M y Mon on on on on on on onthty I I I I I I I I I I I I I I I I I Wear of of of of of of of ofbr br br br br br br br...

Page 25: ...25 9 ELECTRICAL DIAGRAM 25 ...

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