background image

11

Gear Shifting

A non-cycling mode of gear shifting is employed of this

motorcycle

ƽ

The throttle must be clossed befor the gear shifting

every time, Shifing the gear before closing the condition of
backing it for four times.

ƽ

The speed shifting pedal must be operated suitably.

ƽ

Stepping on the gear shifting pedal is forbided when

driving to prevent damaging the clutch when changing the
gear abruptly.

NOTE (N) Neutral gear

(1) 1

th

gear

(2) 2

nd

gear

(3) 3

rd

gear

(4) 4

th

gear

(5) 5

th

gear

Points for Attention during Drive

1.Avoid unnecessary id ling of the engine and it is not allowed. In particu lar.to have it id ling at a high speed.

Other wise it will damage componen ts seriously.

2.Shift to the low speed gear when feeliing that the power is not strong enoush on climbing.
3.It is forbidden to use the front brake only or to coast by the neutral gear especially when descending or driving

at high speed.

4.On braking. Narrow the throttle. and then apply the brake

11

Gear S

h

h

h

h

h

h

hi

i

i

i

if

f

f

f

f

f

f

t

t

t

t

t

t

t

ing

g

g

g

g

A no

n

n

n

n

n

n

n

-

-

-

-

-

-

-

c

y

y

y

y

y

y

c

c

c

c

c

c

ling mode

o

o

o

o

o

o

f

f

f

f

g

g

g

g

g

g

g

e

e

e

e

ar shiftin

g

g

g

g

g

g

g

i

s

s

s

s

s

s

s

emp

m

m loyed of this

torcycle

ƽ

The

t

t

t

t

t

t

t

h

h

h

h

h

h

h

rot

t

t

t

l

l

l

l

l

l

l

e

e

e

e

e

e

e

m

m

m

m

m

m

us

t

t

t

t

t

t

t

b

b

b

b

b

b

b

e

e

e

e

e

e

e

c

c

c

c

c

c

c

l

l

l

l

l

l

ossed

d

d

d

d

d

d

b

b

b

b

b

b

b

efor the gear shifting

every

rr time, S

h

h

h

h

h

h

h

i

i

i

i

i

i

i

f

f

f

f

f

f

f

i

i

i

i

i

i

n

n

n

n

n

n

n

g

g

g

g

g

g

g

t

t

t

t

h

h

h

h

h

e

e

e

e

e

e

e

g

g

g

g

g

g

g

e

e

e

e

e

e

a

a

a

a

a

a

a

r

r

r

r

r

r

b

b

b

b

b

b

b

e

e

e

e

e

f

f

f

f

f

f

f

ore closing the condition of

backing it for four

u

u times.

ƽ

The speed shifting pe

d

al must be op

o

o era

t

ed suitably.

ƽ

Stepping on the ge

a

r shifting pedal is forbided when

driv

i

ng to prevent damaging the clut

c

h whe

n

changing the

gear abrup

u

u tly

ll .

TE (N) Neutral gear

(1) 1

th

gear

(2) 2

nd

gear

(3) 3

rd

gear

(4) 4

th

gear

(5) 5

th

gear

Points for A

A

A

A

A

A

t

t

t

t

t

t

t

t

t

t

t

t

t

e

e

e

e

e

e

e

n

n

n

tion during Drive

1.Avoid u

u

u

u

u

u

n

n

n

n

n

n

n

n

n

n

n

n

n

ecessary id ling of the e

e

e

e

e

e

e

n

n

n

n

n

n

n

g

g

g

g

g

g

g

i

i

i

i

i

i

i

n

n

n

n

n

n

n

e

e

e

e

e

e

e

a

a

a

a

a

a

nd it is not allowed

d

d

d

d

d

d

. I

I

I

I

I

n particu lar.to have it id

d

d

d

d

d

d

l

l

l

l

l

l

i

i

i

i

i

i

n

n

n

n

n

g

g

g

g

g

g

g

n

n a

a

a

a

a

t a hig

i h spe

her wise it

w

w

w

w

w

w

w

i

i

i

i

i

i

i

ll damag

g

g

g

g

g

e

e

e

e

e

e

c

c

o

o

o

m

m

m

m

m

m

m

p

p

p

p

p

p

m

m

m

m o

o

o

o

o

o

o

n

n

n

n

n

n

n

e

e

e

e

e

e

n

n

t

t

t

t

t

t

t

s

s

s

s

s

s

s

s

s

s

s

s

s

s

e

e

e

e

e

e

e

r

r

r

r

r

r

r

i

i

i

i

i

i

i

o

o

o

o

o

o

usl

y

y

y

y

y

.

.

.

.

.

2.Shift

ff

t

t

t

t

t

t

o

o

o

o

t

t

t

t

t

t

t

h

h

h

h

h

h

h

e low speed gear w

w

w

w

w

w

h

h

h

h

h

e

e

e

e

e

e

e

n

n

n

n

n

n

feeliing

t

h

h

h

h

h

h

h

at the power is

n

n

n

n

n

ot

t

t

t

t

t

s

t

t

t

t

t

t

r

o

o

o

n

n

n

n

n

n

n

g

g

g

g

e

e

e

e

n

n

n

oush on c

l

l

l

i

i

i

i

i

m

m

m

m

m

m

m

b

b

b

b

b

b

b

i

i

i

i

i

i

ng.

3.It is f

o

o

o

o

o

r

r

r

r

r

r

r

b

b

b

b

b

b

i

i

i

i

i

i

i

d

d

d

d

d

d

d

d

d

d

d

d

e

e

e

e

e

n

n

n

n

n

n

n

t

t

t

t

o

o

o

o

o

o

o

u

u

u

u

s

s

s

s

s

e

e

e

e

e

t

t

t

t

t

t

t

h

h

h

h

h

h

h

e f

f

f

f

f

f

r

r

r

r

r

r

o

n

n

n

n

n

t

t

t

t

t

t

t

b

b

b

b

b

b

rake onl

y

y

y

y

y

y

y

ll

o

o

o

o

o

r

r

r

r

r

r

to coast by the

n

n

n

n

n

e

u

u

u

u

u

u

u

t

t

t

t

t

t

t

r

r

r

r

r

a

a

a

a

a

l

l

l

g

g

g

e

e

e

e

e

a

a

a

a

a

r

r

r

e

e

e

e

e

e

e

s

s

s

s

s

s

s

p

p

p

p

p

p

p

e

e

e

e

e

e

e

c

c

c

c

c

ci

i

i

i

i

i

a

a

a

a

l

l

l

l

l

l

l

l

l

l

l

l

y

ll

w

w

w

w

w

w

w

h

h

h

h

h

h

en desce

e

e

e

e

e

e

n

n

n

n

n

d

d

d

d

d

d

d

ing or driv

hig

i h speed.

4.On braking.

N

N

N

N

N

N

N

ar

r

r

r

r

r

o

o

o

o

o

o

w

w

w

w

w

w

w

th

e

e

e

e

e

e

e

thr

r

r

o

o

o

o

o

o

ttle. a

a

a

n

n

n

n

n

n

n

d

d

d

d

d

d

d

t

t

t

t

t

h

h

h

h

h

h

h

en

n

n

n

n

n

n

apply the brake

Summary of Contents for XT125-16

Page 1: ...ing attention to the following points to avoid any possi urt to you by other motorized vehicles Do not drive too close to other vehicles Never conten n n nd d d d d d d f f f f f f fo o o o o or r r r r r r l l l l l l lane Strictly o o o o o o ob b b b b b bs s s s serve the local traffic rul l le e e e e es s s s s s As driv v v v v v vi in n n n n n ng g g g g g g a a a at ove e e e e er r rs s...

Page 2: ...l ld d d d be worn dur ive for the sake of personal safety 2 Loose clothes are not suitable for motorcycle drive or ride as they may get caught on the operating le kick footrest or wheel resulting in danger Modification of the vehicle Caution Any unau u u u u u ut t t t t t th h h h h h ho o o o o orized modification of t t t t t t th h h h h h he e e e e e v v v v v vehicle or replacemen n n n n ...

Page 3: ...1515mm 1515mm Torque max 8 2N m 7000r min 0r 0r 9 2N m 7000r m 0r 0r Dead weight 136kg 136kg Idling speed 1500r min r r f100r min 0r 0r 1500r min r r f100r Payload 150kg 150kg Displacement of cylinder 124 0 ml 149 0 ml Front wheel 11 11 11 11 11 11 110 0 0 0 0 0 90 16 1 6 1 6 1 6 1 6 1 6 1 6 110 10 10 10 10 10 90 16 Spark plug D8 D8 D8 D8 D8 D8TC TC TC TC TC TC TC TC D8TC Rear wheel 1 l 1 l 1 l 1 ...

Page 4: ...4 III PARTS SUBASSEMBLIES 4 ...

Page 5: ...5 5 ...

Page 6: ...6 6 ...

Page 7: ...ck ON With t t t t t th h h h h h he handle of the f f f f f fu u u u u ue e e e e e el cock to N position n n n n t t t th h h h h h he fuel c c c c c ci i i ir r r r rc c c cu ui i it t t t i i i i i i is s s s t t t th h h h h h hr r r r r r ro o o o o ou u u u u ug g g g g g gh h h h h h h f f f f f f fo o o o o o or r r r r r r f f f f f fuel l l l l l l s s s s s s su u u u u upply OFF Wi i ...

Page 8: ...o o o o o close the e e e e e e c c c c c c ch h h h h h ho o o o o o ok k k k k k ke e e e e e 2 Rotate e e e e e e t t t t t t th h h h h h he throttle e e t t t t t t tw w w w w w wi i i i i is s s s s st t t t t t t g g gr r ri i i i i i i g g p p p p p p by 1 8t t t t t t to 1 4turn 3 Start the e e e e e eng g g g g gi i i i i in n n n n n ne by th h h h he e e e e e el l le e e e e ectric or...

Page 9: ... i i i is s se e e e e et in n n n n n n O O O O O O ON N N N N N N pos s s s s s si i i i i it t t t t ti i i i i i ion and the engine is in th h h h h he e e e e e tral position push the b b but tt t ton to start the engine Light switch The front light switch has three positions g And ƽ a white point the switch is in this position the front head When t tton tail and meter lights are all lit up l...

Page 10: ...Le e e e e e ef f f f f f ft t t t t t f f f f f f f H H H H H H Ha a a a an n n n n n nd d d dle ba a a a a a ar r r r r r 1 Headlights dim m m m m mm m m m m m me e e e e e er r b b b b b b button iti on Headligh is in high beam o iti on Headligt is in low beam o turning light switch position Left p position Right p Horn butto o o o o o on n n n n n n press thi is s s s s s s b b b b b b bu u u ...

Page 11: ...ping on the gear shifting pedal is forbided when driving to prevent damaging the clutch when changing the gear abrup u u tly l l TE N Neutral gear 1 1th gear 2 2 nd gear 3 3rd gear 4 4th gear 5 5th gear Points for A A A A A At t t t t tt t t t t t te e e e e e en n ntion during Drive 1 Avoid u u u u u un n n n n n nn n n n n necessary idling of the e e e e e e en n n n n n ng g g g g g gi i i i i ...

Page 12: ...i i is s s sc c c c c c co o o o os s s si i i i i i it t t t ty y y y y y y w w wi i i il l l l l ll l l l l l h h h h h h help ntain a l l l l l lo o o o o o ong g g g g g g service l li i i i i i if f f f f f fe o o or the ine In case th h h h h ho o o o o o os se a a a a a ar r r r r r re e e e e e e no o o o o o ot t t t t t t av v v v v vailabl le e e e e e a a a a a a a stitute suitable f f...

Page 13: ...13 avoid machinery failure 13 id machin n n n n n ne e er r r r r r ry y y y y y y f f f f f f fa a a ailure e e e e e e ...

Page 14: ... Plug 1 Drain of f f f f f ff f f f f f f a a a a a all l l l t t t t t t th h h h h h he e e e e e e run n n n n n n i i in n n n n n n mach h h h h hi i i i i i in n n n n n ne e e e oi i i i il l l l l l l from oil tank 2 Dismount the related parts 3 Wash clean all the related parts 4 Fill in the required oil ˆ This job should not be done by untrained sons but shall be done at an authorized ser...

Page 15: ...fit it back to position Recommended d d d o o o o o o oi i i i i il l l l l l l 1 1 1 1 1 1 15 5 5 5 5 5W W W W W W W 4 4 40Q Q QE E E E E E Caution The air f f f f f f fi i i i i ilt t t t t t te e e e e er eleme e e e e en n n n n nt t t t f fo o o or r r r u u u u u us s s se m m m m m m mu u u u u u us s s s s s st t t t t t t b b b b b b be e e e e e e i i i i i intac c c c ct t t t o o o o o...

Page 16: ... free operating movement The required free operating movement 2 6mm If the grip can not be so moved freely turn the usting nut to ensure it After adjustment t s s s s s s st t t t t t ta a a a a a ar r r r rt t t t t t t t t t t t t th h h h h he e e e e e e e e en n n n n n ng g g g g g gi i i i i in n n n n n ne e e e e e e a a a a a a and check for free opera a a a a at t t t t ti i i i i i in ...

Page 17: ... l l l l ll l l l l l lo o o o o o ow w w w w wi i i i i ing g g g g g g p p p p p procedures 1 Remove the capsof f f f f f t t t t t t th h h h h h he e e e e e e c c c c c ce e e e e e en n n n n nt t t t tr r r r ral l l l l l h hole and the top hole the ignition timing ob b b b b b bs s s s s se e e er r r r rv v v v va a at t t t ti i io o o o o o on n n n n n n h h h h h h hol le in the left...

Page 18: ...voir capacity and refill if essary in order to maintain proper level in the ervior This should be the major project of your ular inspection 3 check the front brake lining for its worm th if its worn d d d d d d de e e e e ep p p p p pt t t th h h h h is up to the l l l l l l li i i i i im m m m m m mi i i i i it t t t t te e e e e ed mark lace the br r r r r ra a a a a a ak k k k k ke lining if th...

Page 19: ...19 is worn 19 worn ...

Page 20: ...t u r n t h e r e a r r e d uce snd counter clock wise to increase the free operating movement of t t o i n c r e a s e t h e ke pedal djustment of Chain 1 When regulation is needed Ioosen the rearaxle nut 2 Turn the chail a a a a a a ad d d d d d dj j j j j j ju u u u u u us s s s s st t t t ti i i i i i in n n n n n ng g g g nu u ut t t t t ts s s s s s s o n the left an n n n n nd d d d d d r r...

Page 21: ... o o o o oc c ce e e e ed d d d d du u u u u u ur r r r r r re e e e e e es s s s s s s t t t t t t to o o o o o o t t t t t t th h h h h h he e e e e drivin n n n n n ng g g g g g g chain 1 Shut off th h h h he e e e e e e e e e e e engi i i i i in n n n n n ne e e e e e e 2 Add some machine oi i il l l l o o o o o or r r c c ch h h h h h hai i i i i i in grease to the driving chain Attention Whe...

Page 22: ... üü Exhaust pipe üüFuel tank and lower portion of cushion üüCarburetor üüHead lo o o o o o oc c c c c c ck k k k k k k and ignition switch üüMet t t t te e e e e e er r r r r r rs s s s s 1 Afte e e e e er r r r r p p p p p p pr r re e e e e e e w w w w w w wi i i ip p p pi i i in n n n n n ng g g the vehicl l l l l le e e e e e s s s s s s sh h h h h h hould be e e e w w w w w w washed with clea ...

Page 23: ...e e e e e e m m m m m month l in the car r r r r r rb b b b b b bu u u u u u ure e e e e e et t t t t t to o o o o o or r r r r r m m m mu u u u u u ust be fully l l d d d d d d dr r r r ra a a a a at t t t t t ti i i i i ined off w w wh h h h h h hich is y imp m m ortan n n n n n nt b b b b b b be e e e e e ec cause it t w w w w w w wi i i i i il l l l ll l l l l l l h h h h h h he e e e el l l l...

Page 24: ... d d d d an n n n n n nt t t t t t ti i i i irust oil from the fuel tan n n n n n nk k k k f f f f f fo o o o o o ol l l l l ll l l l l l lo o o o o owe ed d d d d d d by y y y y y y filling g g g g g i i i i i i it t t t t t wi i i it t t t t t th h h h h h h fresh gasol rein 3 Prior to driving all l l l l l t t t t th h h h he e e r re e eq qui i i i i ire q q d check up u u s must be made It is...

Page 25: ...ere I means Check cleaning adj d d ustment lubrication and or replacement are needed C means Cleaning is needed R means Replacement is needed A menas Adj d d ustment n n is needed L means Lub b b b br r r r r r ri i i i i i ic c c c c ca a a a a a at t t t t t ti i i i i i io o o o o on i i i i i i is need d d d d d de ed d d d d d d ˆ means T T T T T T Th h h h h h hi i i i i i is item of mainten...

Page 26: ... r I r I r I r I I I Airfilter element NoteI C C C Soark olug I Airvalve gap I Airvalve gap I Enginelubricating oil R yearly One replacement every 300km 600km 1000km 2000km Lubriating oil screen R yearly C Tension of chain A A A A Ldling speed of carbureor I I I I Driving chain I L I L I L I L Baliery M y M y M y M y M y M y Mon on on on on on onthty I I I I I I I I I I I I I I I Wear of of of of ...

Page 27: ...27 9 ELECTRICAL DIAGRAM 27 ...

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