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Summary of Contents for XT100

Page 1: ...d during drive paying attentio on to the following points to avoid any possi urt to you by other motorized vehicles Do not drive too close to other vehicles Never conten n n n nd d d d d d d f f f f f f f fo o o o o o o or r r r r r r r l l l l l l lane Strictly o o o o o o o ob b b b b b bs s s s s s serve the local traffic rul l le e e e e e es s s s s s s s As driv v v v v v v vi in n n n n n n...

Page 2: ... L Lo oo os se clothes are n no ot t su ui it ta ab bl le e f fo or r m mo ot to orc cy yc cl le e drive o or r r ri id de as they may g ge et t c ca au ug ght t o on n t th he e o ope erati in ng g le kick foot trest or wheel resulting in danger Modification of the vehicle Caution Any unau u u u u u u ut t t t t t th h h h h h h ho o o o o o orized modification of t t t t t t t th h h h h h h he ...

Page 3: ...x 2 0k 0kw w 70 7000 00r r min r r 4 0k 0kw 85 8500 00r m r r Whee eelb lbase 1 e 1230 m 0 mm 1 m 123 230 m 0 mm T m Torque ma max 2 2 2N m m 6 6500r 0r m min in 0r 0r 0r 0r 4 4 5N 5N m 6 600 000r m 0r 0r Dead weight 83kg 83kg Idling speed 1500r min r r f100r min 0r 0r 1500r min r r f100r yload 150kg 150kg Displacement of cylinder 49 ml 70 ml ont wheel 2 50 18 2 50 18 Spark plug A7TC A7TC Rear whe...

Page 4: ...50m 0mm 1 m 105 050m 0mm O m Out utput max 4 2k 2kw w 85 8500 00r r min r r 4 0k 0kw 85 8500 00r m r r Whee eelb lbase 1 e 1230 m 0 mm 1 m 123 230 m 0 mm T m Torque ma max 5 5 8N m m 5 5000r 0r m min in 0r 0r 0r 0r 4 4 5N 5N m 6 600 000r m 0r 0r Dead weight 83kg 83kg Idling speed 1500r min r r f100r min 0r 0r 1500r min r r f100r yload 150kg 150kg Displacement of cylinder 90ml 97 ml ont wheel 2 50 ...

Page 5: ...5 III PARTS SUBASSEMBLIES 5 ...

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Page 8: ...l cock to N position n n n n n n t t t th h h h h h h he fuel c c c c c c ci i i i i ir r r r rc c c c cu ui i it t t t i i i i i i is s s s t t t t th h h h h h h hr r r r r r r ro o o o o o ou u u u u u u ug g g g g g g gh h h h h h h h f f f f f f f fo o o o o o o or r r r r r r f f f f f f fuel l l l l l l l s s s s s s s su u u u u u upply OFF Wi i i i i ith h h h h h h h the handle of f f t ...

Page 9: ...p p p p p u u t t t t t t th h h h h h h he choke bar of the c c c c c c c ca a a a a a a ar r r r r r rb b b b b b bu u u u u u u ur r r r r r re e e e e e e et t t t t t t to o o o o o or r t t t t t t t to o o o o o o o close the e e e e e e e c c c c c c ch h h h h h h ho o o o o o o ok k k k k k ke e e e e e e 2 Rotate e e e e e e e t t t t t t t th h h h h h h he throttle e t t t t t t tw w ...

Page 10: ... t t t t tc c c ch key OFF positio o o o o o o on n n n n n n 4 Set t t t t t t the e e e e e e e fuel co o o o o o oc c c c c c c ck k k k k k k kh h h ha a a a a a a an n n n n n n nd d dle to OF po o o o os s s s s s si i i i i i i it t t t t t ti i io o o o o o on n n n n n Light switch The front light switch has three positions And ƽ a white p point W W W W W W W Wh h h h h h he e e e e e e e...

Page 11: ...n n n L L L L L L L Left f f Ha a a a a a a an n n n n n ndle bar 1 Headlights dim m m m m m m mm m m m m m m me e e e e e e er r b b b b b b b button iti on H He ea ad dligh is in hig gh bea am o iti o on Head dl ligt i is s in n lo ow w b be ea am m o 2 turnin ng g light switch position Left p position Right p 3 Horn butt t t t t t t to o o o o o o on n n n n n n n press thi i is s s s s s s s b...

Page 12: ...d when dri iv vi in ng g t to o prev ve en nt da am ma agi in ng g t th he e c cl lutc ch h w when n c changin ng th he e g ge ea ar r abru up u u tly l l TE N Neutral gear 1 1th gear 2 2 nd gear 3 3rd gear 4 4th gear 5 5th gear Points for Atten n n n n n nt t t t t t t ti i i i i i i io o o o o o o on n n n n n n n d d d d d d du u u u u u ur r r r r r ri i in n n n n ng g g g g g D D D D D D Dr ...

Page 13: ... a stitute sui i i i i i i it t t t t t ta ab b b b b b b bl l l l l l l le e e e e e e e for th h h h he e e e e e e e a a a a a a a ambient mperature of a a a a a a ap p p p p p p pp pl l l l l li i i i i i ic c c c c c c ca a a a a a a at t t t t ti i i i i i ion n n n n n n n s s sh h h h h h h hould d d d d d b b b b b b b be e e e e e e ected according to t t t t t t th h h h h h h he e e e ...

Page 14: ... i i i il l l l l l l l nk C C C C C C C Ch h h h h h h heck k k k k k up p p p p p p p o o o o o o o of f f f f f f f S S S S S S Spa a a ar r r r r r r rk k k k k k k k Plug 1 Drain of f f f f f ff f f f f f f f a a a a a all l l l t t t t t t t th h h h h h h he e e e e e e e run n n n n n n n i i i in n n n n n n n mach h h h h h hi i i i i i i in n n n n n n ne e e e e oi i i i il l l l l l l...

Page 15: ...l l l l lu u u u ug g g g g g g g and screw w w w w w w w o o o o o o off spark plug g g g by y y y y y t t t t t t t th he plug wr r r r r r r re e e e e e enc c c c c c c ch h h h h h h h 2 Clean the s s s s s s sp p p p p p p pa ark k k k k k k k p p p p p p p plu u u u u u ug g g g g g al l l l l l l ll l l l l l l a a a a a a ar r r r r r r ro o o o o o o ou u u u u u ud d d d d d d d or r r ...

Page 16: ... o o o o o ot t t t t t t th h h h h h h h Soak it in n n n n n n n c c c c c c c cl l le e e ean ma a a a a a a ac c c c c ch h h h hi in ne e e e o o o o o oi i i i il l l l squ u u u u u u ue e e e e e e ee e e e e e e ez z z z z z z ze e e e e e e e i i i i i it t t t t t t dry a a a a a a a an n n n n n n nd fit ack to pos s s s s s si iti i i i i i i io o o o o o o on n n n n n n n Recomme e...

Page 17: ...t to ensure it A After a ad dj ju ust tm ment s st tart t th he e en ng gi in ne e a an nd d ch he ec ck k f fo or r free operating movenent again Repeat the ustment if necessary until it is asrequired Adjustment of Carburetor Caution The adju us s s s s s st t t ti i i i i i i ing proce e e e e e ed d d d d du u u u ur re e e es s s s o o o o o of f f f f f f i i i i id d d d d dl l l l l l li i ...

Page 18: ... c ce e e e e en n n n n nt t t t t tr r r r r ral l l l l l l l h h hole and the top hole the ignitio on n timing ob b b b b b b bs s s s s se e e e er r r r rv v v va a at t t t ti i io o o o o o o on n n n n n n n h h h h h h hol l le in the left crankc er 2 R Re em move the capsof t the e t tw wo o air v va al lv ve es s o on n t th he cy yl li inder hea ad d 3 3 Inse er rt t t the T T ke ey y...

Page 19: ...e figure on n t t t t t th h h h h h h he e e e e e right side 2 2 in ns sp pe ec ct t t the res seivo oi ir r ca ap pa acity a an nd r refi il ll l if essar ry y in order to m ma ain nt ta ai in n pro op pe er r l le ev ve el in t th he erv vi ior T Th hi is s sho ou uld be e t the m ma aj jor p pr ro oj je ec ct t o of y yo ou ur r reg gu ul lar pection 3 check the front brake lining for its wor...

Page 20: ... To o m ma ak ke e adj ju us stmen nt t tu ur rn n the r re ear b brak ke e adjust ting nu ut t ckwis se e to reduce snd d c co ou un nt te er r cl lo oc ck k w wi is se to in nc cr rease th he e f fr ree w i s e e rating m mo ov vement of the b br ra ak ke p pe ed da al l djustme ent of Chain When regulation is needed Ioosen the rearaxle nut Turn the chail adjusting nuts the left and right sid d ...

Page 21: ... e e e e e e es s s s s s s t t t t t t t to o o o o o o o t t t t t t th h h h h h h he e e e e drivin n n n n n n ng g g g g g g chain 1 Shut off th h h h h h he e e e e e e e e e e e engi i i i i in n n n n n n ne e e e e e e 2 Add som me e machine oi i il l l l l o o o o or r r c c ch h h h h h h hai i i i i i in grease to the driving chain Atte en nt ti io on Wh he en n t th he rear wheel ax ...

Page 22: ...s s üüW Wheel hub üü Exhaust pipe üüFuel tank and lower portion of cushion üüCarburetor üüHead lo o o o o o o oc c c c c c c ck k k k k k k k and ignition switch üüMet t t t te e e e e e e er r r r r r r rs s s s s s 1 Afte e e e e er r r r r p p p p p p p pr r re e e e e e e w w w w w wi i i i ip p p p p pi i i in n n n n n ng g g the vehicl l l l l l le e e e e e e e s s s s s s s sh h h h h h h...

Page 23: ... a at t t t t t t ti i i i i i ined off w w w w wh h h h h h hich is y imp m m ortan n n n n n n nt b b b b b b be e e e e e e ec cause it t t w w w w w w wi i i i i il l l l l l ll l l l l l l h h h h h h he e e e e el l l l l l lp p p p p p p p en n n n n n ns s s s s s sure that t t th h h h h h he rburetor m ma a a a a a a ain n n n n n nt t t t t t t ta a a a ains its norm m m m m m ma a a a ...

Page 24: ...k f f f f f f f fo o o o o o ol l l l l l ll l l l l l lo o o o o owe ed d d d d d d d by y y y y y y y filling g g g g g g i i i i i i i it t t t t t t wi i i it t t t t t t th h h h h h h h fresh gasol rein 3 Prior to d dr riving all l l l l l l t t t t t th h h h h h he e e e r re e eq q qui i i i i i ire q q d check up u u s must be made It is s b better to d d d d d d dr r r ri i i i i iv v v...

Page 25: ...j d d ustment lubrication and or rep placement are needed C means Cleaning is needed R means Replacement is needed A menas Adj d d ustment n n is needed L means Lub b b b br r r r r ri i i i i i i ic c c c c c c ca a a a a a a at t t t t t t ti i i i i i i io o o o o o on i i i i i is need d d d d d de ed d d d d d d d ˆ means T T T T T T T Th h h h h h h hi i i i i i is item of maintenance s s s ...

Page 26: ...rvalve gap I Airvalve gap I Enginelubricating oil R yearly One repla lacement every 3 y 300km 6 600 00km 100 000k 0km 2000 00km Lubriating oil screen R yearly C Tension of chain A A A A Ldling speed of carbureor I I I I Driving chain I L I L I L I L Baliery M y M y M y M y M y M y M y Mon on on on on on on onthty I I I I I I I I I I I I I I I I I Wear of of of of of of of ofbr br br br br br br br...

Page 27: ...27 9 ELECTRICAL DIAGRAM ...

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