Kingree TIG200DP ACDC User Manual Download Page 21

                       

   

18

 5  INSTRUCTION NOTES  

5.1 Operation environment   

1

Welding operation should be carried out in a relatively dry environment with air humidity 

usually less than 90%. 

2

Ambient temperature should be kept between -10

C ~40

C. 

3

Welding in the sun or rain should be avoided and water or rainwater should never be seeped into 

the welder interior. 

4

Welding in the dusty area or under a corrosive gas environment should be avoided. 

5

Gas protection welding operation in an environment with strong air flow should be avoided. 

 

5.2 SAFTY 

 

In this welder over-voltage, over-current and overheat protection circuits have been installed 

beforehand. When the grid voltage, output current and machine temperature surpass the set 

standards, the machine will stop automatically. But excessive use (for example, when the 

voltage is too high) can still lead to the breakdown of the welder. So you have to pay attention to 

the following items: 

1

Good ventilation

 

This machine is a small type welder. In operation a high working current flows in and natural 

ventilation is unable to meet the welder’s requirement for cooling. So a fan is fitted to 

effectively cool the welder to keep it work smoothly.   

Operators should make sure that the vent is not covered or plugged, the distance of the welder 

from its surrounding objects is not less than 0.3 m and good ventilation is kept all the time. All 

these are very important for better operation of the welder and longer service life of the welder. 

2

No overload

 

Operators should bear in mind that maximum permissible load current (relative to the selected 

load duration factor) be observed at any time and welding current should never surpass the 

maximum permissible load current.   

Over-current will shorten the service life of the welder remarkably and even burn it down. 

3

No over-voltage

 

Power voltage is shown in the main performance parameter table. In general, the voltage 

auto-compensation circuit in the welder will ensure the welding current remain within the 

permissible range. If power voltage surpasses the permissible value, the welder will be broken 

down. Operators should fully know this and adopt corresponding preventive measures. 

4

Behind each welder there is a grounding screw with the grounding mark. Before operation the 

shell of the welder should be grounded reliably by a cable wire with a sectional area bigger than 

6mm

2

 so as to release static electricity or prevent any accident due to leakage. 

5

If the welding machine exceeds the standard load duration factor in operation, it may probably 

go into a protective state suddenly and stop work, which indicates it has exceeded the standard 

Summary of Contents for TIG200DP ACDC

Page 1: ...USER MANUAL MODEL TIG200DP ACDC...

Page 2: ...danger which may cause hurt or property lose if it is not followed The words after this sign means there is potential risk which may cause equipment fault or break if it is not followed Version The c...

Page 3: ...cal data 6 3 Installation 7 4 Operation 9 4 1 panel layout 9 4 2 Operation interface specification 10 5 INSTRUCTION NOTES 18 5 1 Operation environment 18 5 2 SAFTY 18 6 MAINTENANCE AND CHECK TROUBLE 1...

Page 4: ...cause choke Spark and hot workpiece after welding may cause fire Bad connected cable may cause fire Incompletion connection of workpiece side circuit may cause fire Never weld on the case of tinder s...

Page 5: ...the device when the enclosure is removed Never use broken or wet insulation gloves Use firenet when work at high position Check and maintain regularly don t use it until the broken parts are fixed we...

Page 6: ...ed Never put the torch on the gas cylinder The electrode can not meet the gas cylinder Any touch of the switch part will cause injury please note the following Never use the machine when the enclosure...

Page 7: ...sing the heart pacemaker or audiphone f Equipments for adjustment and measurement g Anti disturb capability of other used equipments Users should ensure these equipments and the environment are compat...

Page 8: ...to weld aluminum and aluminum alloy materials such as welding of scooters bicycles Main models are TIG200DP ACDC AC DC series machine adopts our company s exclusive HF inverter technology Compared wit...

Page 9: ...8 Rated output voltage V MMA 27 2 TIG 200 Rated output current A MMA 180 No load voltage V 59 Arcing way HF Pre flow S 0 1 1 Current descending time S 0 25 Post flow time S 0 10 TIG 60 Duty cycle MMA...

Page 10: ...lamp or other objects to prevent leakage and air intake 3 The shell should be grounded reliably with a conducting wire with a sectional area not less than 6mm2 4 The quick plug of the loop cable is in...

Page 11: ...8 Installation diagram Electrode holder Earth clamp Work piece Electrode holder Earth clamp Work piece Gas cylinder Ar meter...

Page 12: ...ght Selector Menu Button 4 2T 4T Selector Button 10 AC DC Selector Button 5 Parameter Adjustment Knob Pressed in the knob tuning parameters is for coarse adjustment not pressed in is for fine tuning 1...

Page 13: ...tal display meter reads LL when the machine starts working Picture3 The picture3 shows when under TIG mode the Peak Amps indicator light on adjust the parameter knob meter reads 10 200A ajustable pres...

Page 14: ...lector Menu Button to Up Slope indicator light on adjust the parameter knob the meter reads 0 10s adjustable Picture 5 The picture 5 shows press the Move Left Selector Menu Button to Start Amps indica...

Page 15: ...or Menu Button to Peak On Time indicator light on adjust the parameter knob the meter reads 10 90 adjustable Picture 7 The picture 7 shows press the Move Right Selector Menu Button to Pulse Frequency...

Page 16: ...enu Button to Pre flow indicator light on adjust the parameter knob the meter reads 0 1 1S adjustable Picture9 The picture 9 shows press the Move Right Selector Menu Button to Post flow indicator ligh...

Page 17: ...enu Button to Base Amps indicator light on adjust the parameter knob the meter reads 5 95 adjustable Picture11 The picture11 shows press the Move Right Selector Menu Button to End Amps indicator light...

Page 18: ...Down Slope indicator light on adjust the parameter knob the meter reads 0 25S adjustable Picture13 The picture13 shows when choose under AC mode press the Move Right Selector Menu Button to AC balance...

Page 19: ...r Menu Button to AC Frequency indicator light on adjust the parameter knob the meter reads 40 200HZ adjustable Picture15 The picture15 shows when choose under MMA mode adjust the parameter knob the me...

Page 20: ...ture reducing or restart the machine to return to normal Picture17 The picture17 shows In TIG mode when connectting the foot pedal to the machine the REM indicator is on the machine is converted to RE...

Page 21: ...is not covered or plugged the distance of the welder from its surrounding objects is not less than 0 3 m and good ventilation is kept all the time All these are very important for better operation of...

Page 22: ...ergo drying treatment Then the welder is measured for insulation by a megohm meter including the area between connecting points and the areas between the connecting points and shell Welding can go on...

Page 23: ...n of the welder This may be attributed to the following factors 1 Change in grid voltage 2 Interference from the power grid or other power equipments E Severely burn of the tungsten needle The duty cy...

Page 24: ...broken 2 Check if grounding cable is broken or not connected to welding piece 3 Output terminal of positive electrode or torch electrify is loosed from inter machine 5 bnormal indicator is not lit so...

Page 25: ...aybe feedback circuit is broken 7 When welding aluminum can not break oxidized film 1 Wrong welding value 2 Pulse duty too low 3 Twice inverter MOSFET broken 8 Stick is burnt out Pulse duty is too hig...

Page 26: ...XH 06 1 2 3 4 CON10 VH 04 1 2 3 4 CON2 VH 04 1 2 3 4 5 6 7 8 9 CON1 VH 09 8 1 2 3 4 5 6 7 8 9 CON1 VH 09 8 1 2 3 CON16 VH 03 2 1 2 3 CON4 XH 03 PK06 009 1 2 3 CON1 XH 03 PCON1 PCON2 PCON7 PCON8 PCON3...

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