background image

ALWAYS USE A PRESSURE GAUGE WHEN INSTALLING 

TO MONITOR THE HYDRAULIC PRESSURE.

•  Turn the pressure reducing valve clockwise to close it. 

only close by hand, applying too much force on  

   the valve may damage the system.

•  Pump the pump handle up and down to send oil down the pipe towards the jack, making it extend.

•  Check the pressure gauge whilst using.

•  NOTE: The pump is equipped with an overload valve which sends the oil back to the pump reservoir if 

the system reaches its rated maximum pressure and overloads.  If this happens, pumping will have no 

effect of the system.

•  In order to reduce the pressure, slowly turn the pressure valve in an anti-clockwise direction.

   (The pressure release speed is controlled by the speed at which the valve opens).

Air can build up in the hydraulic system after the first use or prolonged use. This makes the jack slow or 

unstable.

Purging trapped air:

• Place the jack lower down than 

the pump with the end of the 

piston facing downwards.

• Extend and retract the cylinder 

multiple times, without putting 

any load on the system. The air 

is in the pump reservoir.

• Make sure that the cylinder is 

not extended, the pump is 

horizontal and that there is no 

pressure on the hydraulic 

system. Remove the refill cap. 

Fill the reservoir with a suitable 

hydraulic fluid; it should 

   reach 12.7mm below the top of 

the reservoir.

• When you use extension bars 

with the cylinder, the rated 

capacity of the hydraulic 

system is reduced by 50%. 

  The hydraulic system’s rated 

capacity is reduced by 50% 

again for each additional 

extension used. 

• When using two or more 

extensions, always place the 

shortest extension the furthest 

from the cylinder.

PURGING THE AIR FROM THE SYSTEM

Duck bill spreader = 1/2 tonne

50% of the rated capacity

100% of the rated capacity

100% of the rated capacity

50% of the rated capacity

25% of the rated capacity

25% of the rated capacity

50% of the rated capacity

6% of the rated capacity

Summary of Contents for 9TY120-10

Page 1: ...Enjoy your work NO 9TY120 10 4 HYDRAULIC BODY REPAIR KIT OPERATION MANUAL ...

Page 2: ...e personal injury Before using the pump tighten all of the connections with the correct tools and the connections should all be airtight Do not overtighten overtightening can cause premature wearing of the pipe and the parts which are resistant to high pressure can crack at a pressure lower than their rated capacity In the case of a breakage explosion or if the pipe must be disconnected shut off t...

Page 3: ...s rated capacity may result in serious personal injury Bent and unstable extension bars are a sign of overload Some parts within this kit do not have the same rated capacity as the pump and cylinder Always use a pressure gauge when installing to monitor the hydraulic pressure Refer to the instruction manualfor typical applications and the corresponding rated capacity All attachments and extension ...

Page 4: ...stable Purging trapped air Place the jack lower down than the pump with the end of the piston facing downwards Extend and retract the cylinder multiple times without putting any load on the system The air is in the pump reservoir Make sure that the cylinder is not extended the pump is horizontal and that there is no pressure on the hydraulic system Remove the refill cap Fill the reservoir with a s...

Page 5: ...r 215mm Extension bar 125mm Extension bar 82mm Extension bar Serrated cap Spreading wedge Rubber head Part Description Qty 10 1 11 2 12 2 13 2 14 15 16 17 2 2 2 2 Base plate Ram toe Plunger toe Cleft cap V base Male connector 4 Ton pump unit Ram unit 17 2 Hydraulic hose 1 1 1 1 4 1 4 4 4 ...

Page 6: ...899TY120 10A KT 297x210mm www kingtony com customer service e mail service kingtony com ...

Reviews: