King Kutter Rotary Mower Operation And Parts Manual Download Page 1 | Manualshive

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ROTARY MOWER

OPERATION AND PARTS

MANUAL

PO Box 1200
305 Commerce Drive
Winfield, Alabama 35594

Part No 999998

www.kingkutter.com

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Summary of Contents for Rotary Mower

Page 1: ...ROTARY MOWER OPERATION AND PARTS MANUAL PO Box 1200 305 Commerce Drive Winfield Alabama 35594 Part No 999998 www kingkutter com...

Page 2: ......

Page 3: ...y by proper care and operation can you expect to receive the service and long life designed and built into it Sometime in the future your mower may need new parts to replace those that are worn or bro...

Page 4: ...that are damaged or worn which under continued opera tion would cause damage wear to other parts or cause a safety hazard z z z z z Return the equipment or parts to the authorized King Kutter dealer f...

Page 5: ...y Training 12 Operational Safety 14 Transportation Safety 16 Attaching To Tractor 17 Sizing PTO 19 Operating Instructions 20 Maintenance 22 Maintenance Safety 23 Safety Decal s And Locations 24 PTO Sh...

Page 6: ...used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practi...

Page 7: ...ntil they have read this manual and have developed a thorough understanding of the safety precautions and of how it works Review the safety instructions with all users annually z This equipment is dan...

Page 8: ...t the nuts on the bolts but at this time DO NOT TIGHTEN THEM Allow the lift arm braces to rotate forward and rest against the installed lift arm See Figure E STEP 6 Install the long top mounting bolt...

Page 9: ...t arm bracket See Figure I In stall washer and nut Place the lift pin in the larger of the 2 holes on the lift arm brace and loosley attach the lift arm Finally insert bolt nut and washer to lower sec...

Page 10: ...Figure E Figure F Figure G Figure H Figure I 10...

Page 11: ...r oil through top 1 2 fill hole until gear oil is level with lower 1 8 hole STEP 4 Replace both the 1 2 pipe plug located at top of gear box and 1 8 pipe plug located at lower 1 3 of gear box and clea...

Page 12: ...he manual for your tractor before assembly or operating to acquaint yourself with the machines If this machine is used by any person other than you or is loaned or rented it is the rotary mower owner...

Page 13: ...njury of even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS or the tractor z Clear area to be cut of stones branches o...

Page 14: ...blades and operators be ing knocked off the tractor by low hanging limbs and then being run over by the mower Accidents are most likely to occur with machines that are loaned or rented to someone who...

Page 15: ...can be knocked off the tractor and then run over by the rotating blades z The rotating parts of this machine have been designed and tested for rug ged use However they could fail upon impact with hea...

Page 16: ...n most localities However some localities prohibit their use Local laws should be checked for all lighting and marking requirements z At all times when driving the tractor and equipment on the road or...

Page 17: ...variations in the tractor hitch points and distances between equipment gearbox input shaft and tractor PTO out put shafts some combinations may require PTO shafts to be shortened as described by the...

Page 18: ...aft has less than a 6 inch overlap DO NOT USE Contact your authorized King Kutter Dealer NOTE If the PTO shaft length is too long go to SIZING PTO SHAFT page 19 STEP 8 Apply any multi purpose grease t...

Page 19: ...t off shield where marked Figure 1 A 1 B STEP 2 Using cut section of the shield as a guide cut shaft off the same amount Figure 2 STEP 3 Repeat steps 1 and 2 for other PTO shaft section STEP 4 Use a f...

Page 20: ...r hidden objects your mower should be set to the highest position that will give the desired cutting height By setting your mower up this way you reduce blade wear and stress to the mower Mowing at re...

Page 21: ...running lower rotary mower into working position STEP 4 With the tractor at idle RPM engage PTO and slowly advance throttle to 540 PTO RPM NOTE Rotary mower designed to run at 540 PTO RPM only STEP 5...

Page 22: ...OTE Use only a grade Type II tube grease 3 Before each use check to make sure all safety features are in stalled and working properly 4 Keep blades sharp and balanced at all times When replacing blade...

Page 23: ...ly installed to ensure unit is in safe condition z When completing a maintenance or service function make sure all safety shields and devices are installed before placing unit in service z After servi...

Page 24: ...with the various safety signs the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS REMEMBER If safety signs have been damaged removed becom...

Page 25: ...25 1...

Page 26: ...26 2 3...

Page 27: ...4 5 27...

Page 28: ...6 7 28 8...

Page 29: ...ractor End Yoke InnerTube OutterTube Cross Kit 4 5 6 7 8 9 151055 151092 151093 170020 170110 Safety Shield BYPY 124315 8 10 10 147029 500131 151045 151040 151050 151035 151090 151091 170015 170110 12...

Page 30: ...nnect Pin 5 6 7 8 9 Safety Shield BYPY 10 147248 147134 Part Number 147129 170015 170120 151050 151090 151045 151091 151035 170110 124310 170020 170120 151070 151092 151065 151093 151055 170110 124315...

Page 31: ...Nuts Pkg 8 1 7 Part Number Flanged Yoke 2 Sleeve 3 Clutch Plate 4 Friction Hub 5 Slip Clutch Lock Bolt 6 Slip Clutch Liner Plate 7 Pressure Plate 8 500140 196006 196005 196008 196004 147350 196002 196...

Page 32: ...1027 Swivel Kit 403001 403019 191100 401019 310081 184060 310074 147129 310088 500001 310071 403032 501001 501124 501027 403001 403019 191100 401020 310081 184060 310073 147134 500001 310071 403032 50...

Page 33: ...CAT 2 Lift Pins Pkg of 2 Swivel Yoke Assembly 501000 403602 191200 401023 310081 184080 310080 147134 5 80hp 403656 500002 403455 501000 403602 191200 401023 310081 184065 310080 147134 5 60hp 403656...

Page 34: ...Fork Assembly Wheel HubAssembly CrossAxleAssembly Lift Arm Brace PTO Shaft Lift ArmAssembly Swivel YokeAssembly 5 6 7 8 9 Part Number 10 11 12 CAT 2 Lift Pins Pkg of 2 Rachet Jack 13 Blade Carrier 14...

Page 35: ...3032 403032 9 Stump Jumper 403031 403031 403031 10 Blade Bolt Set Pkg of 2 501001 501001 501001 501001 501001 Rotary Mower Size ROTARY MOWER PULL 11 Mower Blade Set Pkg of 2 501130 501130 501124 50112...

Page 36: ...or Right Side Axle Cuff Swivel Yoke Assembly 5 6 7 8 9 Part Number 10 11 12 Blade Carrier Blade Bolt Set Pkg of 2 Rotary Mower Size Mower Blade Set Pkg of 2 147248 403658 320160 403403 403033 501002 5...

Page 37: ...over as shown in G in FIG 4 You must line up cover slots and tabs as shown in FIG 4 F G Take a screwdriver and press against the tabs one at a time with downward an gular pressure toward the end of sh...

Page 38: ...BONDIOLI COVER REMOVAL FIGURE 1 FIGURE 2 EUROCARDAN SERIES 4 COVER REMOVAL FIGURE 3 FIGURE 4 LA MAGDALENA COVER REMOVAL FIGURE 5 38...

Page 39: ...D in FIG 4 you must pry under ring and remove it it will just slide down shaft unless you take PTO apart then apply pressure against cover A in FIG 1 in the direction of arrow and slide cover down sha...

Page 40: ...40 HP GEARBOX 40...

Page 41: ...Washer Cotter Pin 1 2 Pipe Plug 1 8 Pipe Plug 3 8 x 1 Bolt Lockwasher 106138 156010 129015 131031 155005 186010 155010 129010 185006 131045 156005 124131 129005 501110 131035 131040 185010 124130 131...

Page 42: ...60 HP GEARBOX 42...

Page 43: ...et Input Bearing Race Input Timken LM603014 Bearing Input Timken LM603049 Spacer 1 4 Input Gear Input Shaft Housing Gear Output Bearing Race Output Timken 363 Bearing Output Timken 368 Output Shaft Ga...

Page 44: ...1 2 3 4 5 6 7 8 9 10 11 10 7 6 12 13 14 15 14 16 17 18 19 20 80 HP GEARBOX 44...

Page 45: ...Bearing Input Timken LM603049 Spacer Gear Input Snap Ring Shaft Input Gear Output Bearing Race Output Timken 362A Bearing Output Timken 368 Shaft Output Bearing Race Output Timken 362 Gasket Output Se...

Page 46: ...tify the Seller in writingofanydefectinmaterialorworkmanshipwithinninety 90 daysfollowingthedateofpurchase Innoeventwill KingKutterbeliableunderthiswarrantyunlesswrittennoticeisreceivedbytheSellerwith...

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