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7

EQUIPMENT SAFETY GUIDELINES

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Safety of the operator and by standards is one of the main concerns in designing and
developing a mower.  However, every year accidents occur which could have been avoided
by a few seconds of thought and a more careful approach to handling equipment.  You,
the operator, can avoid many accidents by observing the following precautions and insist
those working with you, or for you, follow them.

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In order to provide a better view, certain photographs or illustrations in this manual may
show an assembly with a safety shield removed.  However, equipment should never be
operated in this condition.  Keep all shields in place.  If shield removal becomes neces-
sary for repairs, replace the shield prior to use.

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Replace any safety sign that is not readable or is missing.  Location of such safety signs
is indicated in this manual.

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Never use alcoholic beverages or drugs that can hinder alertness or coordination while
operating this equipment.  Consult your doctor about operating this machine while taking
prescription medications.

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Under no circumstances should children under the age of 18 be allowed to work
with this equipment.  Do not allow persons to operate or assemble this unit until
they have read this manual and have developed a thorough understanding of
the safety precautions and of how it works.  

Review the safety instructions with all

users annually.

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This equipment is dangerous to children and persons unfamiliar with its operation. The
operator should be a responsible, properly trained and physically able person familiar
with farm machinery and trained in this equipment’s operations.  If the elderly are assist-
ing with farm work, their physical limitations need to be recognized and accommodated.

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Use a tractor equipped with a Roll Over Protective System and seat belts.  (ROPS)

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Never exceed the limits of a piece of machinery.  If its ability to do a job, or to do so safely,
is in question- 

DON’T TRY IT.

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Do not modify the equipment in any way.  Unauthorized modification could result in seri-
ous injury or death and may impair the function and life of the equipment.

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In addition to the design and the confirmation of this implement, including safety signs
and safety equipment, hazard control and accident prevention are dependent upon the
awareness, concern, prudence, and proper training of personnel involved in the opera-
tion, transport, maintenance, and storage of the machine.  Refer also to safety messages
and operation instruction in each of the appropriate sections of the tractor and mower
manuals.  Pay close attention to the safety signs affixed to the tractor and the finishing
mower.

Summary of Contents for Free Floating

Page 1: ...FREE FLOATING REAR DISCHARGE FINISHING MOWER PO Box 1200 305 Commerce Drive Winfield Alabama 35594 Part No 999994 www kingkutter com...

Page 2: ...2...

Page 3: ...by proper care and operation can you expect to receive the service and long life designed and built into it Sometime in the future your mower may need new parts to replace those that are worn or brok...

Page 4: ...hat are damaged or worn which under continued op eration would cause damage wear to other parts or cause a safety hazard z z z z z Return the equipment or parts to the authorized King Kutter dealer fr...

Page 5: ...n Safety 15 Attaching To Tractor 16 Sizing PTO 18 Operating Instructions 19 Maintenance 21 5 6 7 FT Belt Replacement 22 4 FT Belt Replacement 24 Maintenance Safety 26 Safety Decal s And Locations 27 R...

Page 6: ...d to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practice...

Page 7: ...l they have read this manual and have developed a thorough understanding of the safety precautions and of how it works Review the safety instructions with all users annually z This equipment is danger...

Page 8: ...emove swivel links and lift pins that are wired on the lift arm A frame Set aside for step 5 STEP 4 Remove the 4 bolts from the lift arm A frame Note There are 2 different lengths of bolts STEP 5 Inse...

Page 9: ...9 FigureA Figure B...

Page 10: ...p 1 2 fill hole until gear oil is level with lower 1 8 hole STEP 4 Replace both the 1 2 pipe plug located at top of gear box and 1 8 pipe plug located at lower 1 3 of gear box and clean away any exces...

Page 11: ...e manual for your tractor before assembly or operat ing to acquaint yourself with the machines If this machine is used by any person other than you or is loaned or rented it is the finishing mower own...

Page 12: ...jury of even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS or the tractor z Clear area to be cut of stones branches or...

Page 13: ...erators being knocked off the tractor by low hanging limbs and then being run over by the mower Accidents are most likely to occur with machines that are loaned or rented to someone who has not read t...

Page 14: ...low hanging limbs Operators can be knocked off the tractor and then run over by the rotating blades z The rotating parts of this machine have been designed and tested for rugged use However they coul...

Page 15: ...n most localities How ever some localities prohibit their use Local laws should be checked for all lighting and marking requirements z At all times when driving the tractor and equipment on the road o...

Page 16: ...riations in the tractor hitch points and distances be tween equipment gearbox input shaft and tractor PTO out put shafts some combinations may require PTO shafts to be shortened as de scribed by the f...

Page 17: ...imum of 6 inches of overlap If PTO shaft has been marked for cutting the overlap is the distance measured between the two marks If the PTO shaft has less than a 6 inch overlap DO NOT USE Contact your...

Page 18: ...nt Figure 2 STEP 3 Repeat steps 1 and 2 for other PTO shaft section STEP 4 Use a file to deburr PTO shafts Clean up all chips burrs and fil ings from both ends of the PTO shaft Note If you shear the b...

Page 19: ...t regular intervals will yield far better results than periodic mowing i e weekly vs by weekly mowing STEP 1 Raise finishing mower off the ground with the tractor and SECURELY BLOCK IN POSITION STEP 2...

Page 20: ...PTO RPM only STEP 5 Select a low gear for the tractor and begin to mow Tractor ground speed is to be controlled by gear selection only and not engine speed Tractor ground speed should allow finishing...

Page 21: ...rease 3 Keep tires inflated to rated PSI listed on tire at all times 4 Before each use check to make sure all safety features are installed and working properly 5 Keep blades sharp and balanced at all...

Page 22: ...plate STEP 8 Raise gearbox assembly and slip out belt STEP 9 See Figure D for belt placement on pulleys STEP 10 Do step 5 thru 7 under Section TO ADJUST BELT to tighten TO ADJUST BELT STEP 1 Remove to...

Page 23: ...23 Figure D Figure E 5 6 7 FT REAR DISCHARGE FINISHING MOWER...

Page 24: ...2 from hinge bolt gearbox plate STEP 7 Raise gearbox assembly and pull out belt STEP 8 See Fig D for belt placement on pulleys STEP 9 Do step 4 5 under section TO ADJUST BELT to tighten TO ADJUST BEL...

Page 25: ...4 FT REAR DISCHARGE FINISHING MOWER ONLY 25...

Page 26: ...r pins are properly installed to ensure unit is in safe condition z When completing a maintenance or service function make sure all safety shields and devices are installed before placing unit in serv...

Page 27: ...with the various safety signs the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS REMEMBER IF safety signs have been damaged removed becom...

Page 28: ...28 1...

Page 29: ...29 2 3...

Page 30: ...4 5 30...

Page 31: ...6 7 8 31...

Page 32: ...9 10 32...

Page 33: ...11 12 33...

Page 34: ...REAR DISCHARGE FINISHING MOWER 34 12 27 26 4 15 14 13 24 23 1 28 16 9 7 17 6 8 11 10 3 25 22 5 18 20 21 19 29 2 30...

Page 35: ...165112 165113 502011 502010 500001 502012 403662 502110 403670 502120 403700 403025 312647 164090 403688 1671624 167163 502027 184005 165114 165155 502011 502010 500001 502012 403662 502110 403670 502...

Page 36: ...nd Yoke Female Tube End Yoke 500131 151045 151040 151050 Tractor End Yoke Inner Tube 14 Series Outter Tube 14 Series Cross Kit 4 Quick Disconnect Pin 5 6 7 8 9 151035 151090 151091 170015 170110 Safet...

Page 37: ...lade Spindle Unit Ref No Part Name 502303 502304 1 2 BEARING KIT 2 Ball Bearings 2 Seals 2 Snap Rings 3 502313 4 502310 Spindle Pulley w Nut Key Blade Bolt Set 3 w Washer 502314 502310 37 555009 55500...

Page 38: ...38 40 HP GEARBOX...

Page 39: ...ing Hoover 208 Input Gear Input Shaft Bearing NSK6207 Housing Output Shaft Spacer Output Seal NAK40X54X7 Bottom Cap 1 Castle Nut w Washer Cotter Pin 1 2 Pipe Plug 1 8 Pipe Plug 3 8 x 1 Bolt Lockwasher...

Page 40: ...around the cover as shown in G in FIG 4 You must line up cover slots and tabs as shown in FIG 4 F G Take a screwdriver and press against the tabs one at a time with downward an gular pressure toward...

Page 41: ...41 BONDIOLI COVER REMOVAL FIGURE 1 FIGURE 2 EUROCARDAN SERIES 4 COVER REMOVAL FIGURE 3 FIGURE 4 LA MAGDALENA COVER REMOVAL FIGURE 5...

Page 42: ...n FIG 4 you must pry under ring and remove it it will just slide down shaft unless you take PTO apart then apply pressure against cover A in FIG 1 in the direction of arrow and slide cover down shaft...

Page 43: ...in writing of any defect in material or workmanship within ninety 90 days following the date of purchase In no event will King Kutter be liable under this warranty unless written notice is received by...

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