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King Kooker 4545, Assembly Instructions And Use And Care Manual, Page: 1 / 24

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ASSEMBLY INSTRUCTIONS

AND USE AND CARE MANUAL

METAL FUSION, INC.

712 St. George Avenue.

Jefferson, LA  70121

If you have any problems or questions 

Call Us Toll Free at

1-800-783-3885

7:30 AM to 3:30 P.M. CST • Monday through Friday

(504) 736-0201

www.kingkooker.com

MODEL/SERIAL # 

      __________

FAILURE TO FOLLOW THESE INSTRUCTIONS 

AND WARNINGS COULD RESULT IN FIRE, EXPLOSION, BURN HAZARD OR 

CARBON MONOXIDE POISONING WHICH COULD CAUSE PROPERTY DAMAGE, 

PERSONAL INJURY OR DEATH.

THE INSTRUCTION MANUAL CONTAINS IMPORTANT INFORMATION 

NECESSARY FOR THE PROPER ASSEMBLY AND SAFE USE OF THE APPLIANCE.

READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS BEFORE 

ASSEMBLING AND USING THE APPLIANCE. FOLLOW ALL WARNINGS AND 

INSTRUCTIONS WHEN USING THE APPLIANCE. 

KEEP THIS MANUAL FOR FUTURE REFERENCE.

OUTDOOR COOKERS

9090, 9091 AND 4545

English

Summary of Contents for 4545

Page 1: ...INSTRUCTIONS AND WARNINGS COULD RESULT IN FIRE EXPLOSION BURN HAZARD OR CARBON MONOXIDE POISONING WHICH COULD CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH THE INSTRUCTION MANUAL CONTAINS IMPORTANT INFORMATION NECESSARY FOR THE PROPER ASSEMBLY AND SAFE USE OF THE APPLIANCE READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS BEFORE ASSEMBLING AND USING THE APPLIANCE FOLLOW ALL WARNINGS AND INSTRUCTIONS ...

Page 2: ...ng vessel beyond maximum fill line if applicable 6 When cooking with oil grease always use the thermometer provided and never allow the oil grease to get hotter than 350 F 177 C If the temperature exceeds 350 F 177 C or if oil begins to smoke immediately turn the burner or gas supply OFF 7 Heated liquids and equipment remain at scalding temperatures long after the cooking process Never touch cooki...

Page 3: ...Check all cooker fittings for leaks before each use Do not use a flame to check for gas leaks Keep the fuel supply hose away from any heated surfaces Only the LP hose regulator assembly specified by Metal Fusion Inc should be used with this appliance 8 This appliance is not for frying turkeys 9 When cooking with oil or grease the thermometer provided MUST be used Follow instructions in this manual...

Page 4: ...when in use Allow the cooking vessel to cool to 100 F 38 C before moving or storing 19 Avoid bumping of or impact with the appliance to prevent contact with hot appliance spillage or splashing of hot cooking liquid 20 See Use and Care section for LP Gas Cylinder Information A 20 pound 9 kg cylinder should be used with this cooker The LP gas supply cylinder used must have a protective collar and mu...

Page 5: ... Use and Care 15 Thermometer Instructions and Safety Precautions for Deep Frying With Outdoor Cookers 15 Determining Proper Fill Levels for Cooking Vessels 16 LP Gas Cylinder Information 16 Connection Instructions 17 Leak Test Instructions 17 Placement Instructions 18 Lighting and Operating Instructions 19 Turning Off and Storing the Cooker After Use 20 Maintenance of Outdoor Cookers and Accessori...

Page 6: ...abused or misused or when it has been used other than in accordance with the manufacturer s operating instructions including without limitation any damage to the consumer s pots because they were placed on a lit cooker while the pot is empty Other Assumed Responsibilities Unless otherwise provided by law this warranty does not cover any responsibility or liability arising in any way out of the use...

Page 7: ...___________________________ Telephone ______________________________________________________________ Model _________________________________________________________________ Date of Purchase_________________________________________________________ Place of Purchase________________________________________________________ Price Paid_______________________________________________________________ Was t...

Page 8: ...8 ________________________ ________________________ ________________________ METAL FUSION INC 712 St George Avenue Jefferson LA 70121 Place Stamp Here FOLD FOLD TAPE HERE ...

Page 9: ...er If any of the above parts are missing contact Metal Fusion Inc at 1 800 783 3885 between the hours of 7 30 a m and 3 30 p m CST Monday through Friday for replacements 2 Read assembly instructions and understand sequence of assembly before commencing to assemble your cooker 3 After reviewing assembly instructions go to the Use and Care section of this manual for further instructions 9 SECTION I ...

Page 10: ...OVE THIS FITTING The orifice is the drilled hole in the brass cap which should be pointing up directly into the jet pipe ADJUSTABLE REGULATOR TYPE 1 CONNECTION BRASS ADAPTER 20 LB LP GAS CYLINDER 1 Remove unit from box and remove all packing materials between cooker frame and aluminum pot All packaging materials must be removed before operation of the appliance 2 Make sure the spigot drain valve i...

Page 11: ...iquid splatter ALWAYS set the adjustable lid support system to the desired position before lighting or using the cooker See following illustrations for pictures of the adjustable lid support system in its storage angled and straight orientation The lid support system consists of an upper bar that is connected to the cooker frame and remains staitionary a center bar and a lower bar which rotates in...

Page 12: ...ght position remove the rods from the clamps Rotate the lower bar downward and the center bar upward Place the lower bar onto upper set of tabs 2 which are attached to the cooker frame as shown in Figure 4 and Figure 5 above FIGURE 4 FIGURE 5 UPPER TAB FAILURE TO FOLLOW THESE INSTRUCTIONS AND WARNINGS COULD RESULT IN FIRE EXPLOSION BURN HAZARD OR CARBON MONOXIDE POISONING WHICH COULD CAUSE PROPERT...

Page 13: ... in Figure 1 below 2 NEVER open the valve during use or before the liquid has cooled below 100 F 38 C 3 Upon completion of cooking allow cooking liquid to cool before operating the valve below 100 F 38 C 4 To open spigot turn valve counterclockwise to the ON OPEN position See below Figure 2 5 Clean the pot as per instructions on pg 21 6 Always close the spigot valve after cleaning 13 SPIGOT VALVE ...

Page 14: ...ers to pot s basket before cooking with the steam tray or raising basket tray from pot 4 See below for picture of properly assembled steamer tray STEAMER TRAY STEAMER TRAY EXTENSIONS FRONT OF BASKET OPENING BETWEEN STEAMER TRAY AND BASKET FOR VIEWING ADDING OF WATER BACK OF BASKET STEAMER TRAY EXTENSIONS POT NOT PICTURED OPERATION OF STEAMER TRAY 1 Add water into the pot to a level approximately 1...

Page 15: ...llow the temperature to exceed 350 F 177 C If the temperature goes above 350 F 177 C immediately turn the burner and gas supply OFF and wait for the temperature to decrease to below 350 F 177 C before relighting according to instructions in the manual If at any point during the cooking process the oil begins to smoke immediately turn the burner and gas supply OFF regardless of the reading on the t...

Page 16: ...ust cap on the cylinder valve outlet that is provided with the cylinder valve Other types of caps or plugs may result in leakage of propane 11 Cylinder must be turned OFF while not in use ALWAYS READ AND FOLLOW THESE AND THE CYLINDER MANUFACTURER S INSTRUCTIONS FAILURE TO FOLLOW THESE INSTRUCTIONS AND WARNINGS COULD RESULT IN FIRE EXPLOSION BURN HAZARD OR CARBON MONOXIDE POISONING WHICH COULD CAUS...

Page 17: ...ough the tube as per Figure 1 Both situations must be corrected if necessary before lighting to prevent flashback LEAK TEST Before lighting the appliance a thorough leak test must be satisfactorily completed using a non ammonia soapy water solution 50 non ammonia soap and 50 water This is to be applied with a small brush to all gas joints after the cylinder valve is opened no more than 1 2 turn If...

Page 18: ...ter the pot s over the burner s on the cooker ONLY use the pot provided with your appliance 18 Models may vary from picture 3 05m 61m GROUND LEVEL 24 10 FEET to NEAREST COMBUSTIBLE All Directions WIND DIRECTION CLEAR OVERHEAD 3 05m 10 FEET to NEAREST COMBUSTIBLE All Directions 20 lb LP Gas Cylinder Keep twenty four inches between the cylinder and the appliance Placing the cylinder too close to the...

Page 19: ...ACH lighting access hole until ignition occurs see Figure 3 or Figure 4 Make sure each jet pipe is properly lit Turning the regulator control clockwise increases the gas pressure to the burner and hence the flame size Figure 2 When lighting the cooker if ignition does not occur in 3 to 5 seconds turn the regulator and cylinder valve off Wait 5 minutes for gas to disperse Repeat procedure Refer to ...

Page 20: ...e of the appliance check the jet tubes for insects insect nests and other obstructions A clogged tube can lead to a fire beneath the appliance 4 Follow all Lighting Instructions in the Use and Care section each time the cooker is used Check the flame for proper color and appearance The flame should burn with a primarily blue color If the jet burner flame does not appear correct there may be an obs...

Page 21: ... NEVER PLACE AN EMPTY ALUMINUM OR STAINLESS STEEL POT ON A LIT COOKER A hole will be burned in the bottom of the pot Discoloration scratching and dimpling may occur with the use of pots on outdoor cookers This does not affect the performance of the pot Do not store used oil inside your aluminum pot The salt used in cooking can corrode the pot causing the pot to leak Wash the pot after each use wit...

Page 22: ...D 9091 MODEL 4545 This unit is designed to boil large amounts of seafood at one time The following suggested recipe is based on the maximum amount of crawfish that can be boiled at one time Please adjust amount of seasoning used according to how much seafood is being cooked Boiled Crawfish This unit can boil up to one 40 lb sack of crawfish at one time Fill 3 4 full of water Add 5 lbs of King Kook...

Page 23: ...lack green knob from the tank valve The flow limiting device will now reset 3 Re attach Type 1 Connection black green knob to the tank valve Tighten completely 4 Turn tank valve ON counterclockwise 5 Turn the regulator control to an ON position 6 Relight cooker following all lighting instructions contained in this manual Check for proper flame characteristics 2 How long will the propane in my tank...

Page 24: ...n cooking is completed ALWAYS thaw and dry food completely before cooking with oil or grease ALWAYS use a deep fry thermometer to monitor the temperature of the grease while frying and preheating DO NOT use on combustible surfaces Outdoor Cooker Safety Precautions FAILURE TO FOLLOW THESE INSTRUCTIONS AND WARNINGS COULD RESULT IN FIRE EXPLOSION BURN HAZARD OR CARBON MONOXIDE POISONING WHICH COULD C...

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