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King-Griller 5252, Owner'S Manual

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King-Griller 5252 Owner'S Manual Download Page 29

 

OM5252 B.1                            

™ & ©  Char-Griller / A&J Mfg.   

                                29 

 

Gas Grill Trouble Shooting 

   Problem 

   Possible Cause 

   Prevention/Cure 

 

 

Burner will not light 
using knobs 

  Wires/or electrode cov-

ered with cooking residue. 

  Clean wire and/or electrode, with rub-

bing alcohol 

 

 

 

 

Electrode and burners are 
wet. 

  Wipe dry with cloth 

 

 

 

 

Electrode cracked or bro-
ken -sparks at crack 

  Replace electrode 

 

 

 

 

Wire loose or disconnect-
ed 

  Reconnect wire or replace electrode/

wire assembly. 

 

     

     

     

 

 

Burner will not light with 
match. 

  No gas flow. 

  Check if propane tank is empty. If pro-

pane tank is not empty. Refer to 
"Sudden drop in gas flow or reduced 
flame height". If empty, replace or re-
fill. 

 

 

 

 

Coupling nut and regulator 
not connected. 

  Turn the coupling nut about one-half 

full connected to three quarters addi-
tional turn until solid stop. Tighten by 
hand only -do not use tools. 

 

 

 

 

Obstruction of gas Flow. 

  Clear burner tubes. 

 Check for bent or kinked hose. 

 

 

 

 

Disengagement of burner 
to valve. 

  Re-engage burner and valve. 

 

 

 

 

Insect nests in venturi 
(burner insert). 

  Clean venturi. 

 

 

 

 

Burner ports clogged or 
blocked. 

  Clean burner ports. 

 

     

     

     

 

 

Sudden drop in gas flow 
or reduced flame height. 

  Out of gas 

  Change Propane Tank 

 

 

 

 

Excess flow safety device 
may have been activated. 

  Turn off knobs, wait 30 seconds and 

light grill. If flames are still too low. 
Reset the excessive flow safety device 
by turning off knobs and propane tank 
valve. Disconnect regulator. Turn burn-
er control knobs off. Reconnect regula-
tor and leak check connections. Turn 
propane tank valve on slowly, wait 30 
seconds and then light the grill. 

 

 

  

     

     

 

  

Irregular flame pattern, 
flame does not run the 
full length of burner. 

   Burner ports are clogged 

or blocked. 

   Clean Burner ports 

 

Summary of Contents for 5252

Page 1: ...harm are creat ed by the combustion of propane SAVE THESE INSTRUCTIONS FOR FU TURE REFERENCE IF YOU ARE ASSEM BLING THIS UNIT FOR SOMEONE ELSE GIVE THIS MANUAL TO HIM OR HER TO SAVE FOR FUTURE REFERENCE FOR CUSTOMER SERVICE CALL 912 638 4724 WARNING Improper installation adjustment al teration service or maintenance could cause injury or property damage Read the installation operation and mainte n...

Page 2: ...icinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance For Your Safety Stop Call us first Do Not return product to store This grill has been made to high quality standards If you have any questions not addressed in this manual or if you need parts please call our customer service department at 1 912 638 4724 US...

Page 3: ...OM5252 B 1 Char Griller A J Mfg 3 Page intentionally left blank for notes ...

Page 4: ...l codes use the National Fuel Gas Code ANSI Z223 1 NFPA54 IMPORTANT NOTICE read all instructions prior to assembly and use Read and understand all warnings and precautions prior to operating your grill CAUTION 1 This grill is for use with propane gas only propane gas cylinder not included 2 Never attempt to attach this grill to the self contained propane system of a camper trailer motor home or ho...

Page 5: ...wly and carefully as heat and steam trapped within the grill can burn you severely 4 Always place your grill on a hard level surface far away from combustibles An as phalt or blacktop surface may not be acceptable for this purpose 5 Do not leave a lit grill unattended Keep children and pets away form the grill at all times 6 Do not place this grill on any type of tabletop surface 7 Do not use the ...

Page 6: ...OM5252 B 1 Char Griller A J Mfg 6 1 3 5 6 7 8 9 10 11 14 12 16 17 20 19 20 21 22 23 24 25 26 27 28 28 29 2 4 13 15 30 31 32 33 34 18 26 35 ...

Page 7: ...16 13 1 BACK SHORT LEG 20 0017 14 1 FRONT LONG LEG 20 0018 15 1 BACK LONG LEG 20 0019 16 2 BEZEL 10 0004 17 2 LEG CROSS BAR 10 0017 18 6 COOKING GRATE 10 0006 19 2 WHEEL 55 0006 20 2 LEG BRACE 10 0018 21 1 AXLE 10 0019 22 1 WIRE SHELF 20 0010 23 1 CONDIMENT BASKET 20 0011 24 1 SIDE BURNER CONTROL PANEL 80 0003 25 3 UTENSIL HOOK 50 0001 26 2 GREASE TRAY 10 0011 27 1 CATCH PAN 20 0012 28 2 DAMPER CI...

Page 8: ... Pliers Phillips Head Screwdriver and a 7 16 Nut Driver NOTE Do Not tighten any bolts unless instructed to do so Tightening too soon may prohibit parts from fitting together All Hex Nuts should be on the inside of the grill unless stated other wise Unpack all contents in a well cleared and padded area Estimated Assembly Time 45 minutes STOP Do Not Return to Store If you are missing parts or need a...

Page 9: ...ght Leg Step 2 Attach Leg Assembly to the base using 4 2 BOLTS and four 4 FLAT WASHERS as shown When you install the LEFT LEG RIGHT LEG make sure that the holes at the top of the LEGS are facing out Please note that the wheel legs have inside and outside sides Install one leg assembly at a time as shown On back LEG Assembly insert an additional 2 BOLTS and 2 FLAT WASH ERS as shown ...

Page 10: ...iller A J Mfg 10 Step 4 Install the LEG BRACES to the LEGS using four 4 LOCK WASHERS and four 4 BOLTS as shown Remember to NOT tighten the bolts until completing step 6 Step 3 Attach WIRE SHELF to the LEGS as shown below ...

Page 11: ...rough the lock washer then the flat washer then through the grill body as shown 1 2 4 3 3 4 1 2 Turn grill assembly up on end as shown and tighten ALL nuts and bolts Step 5 Insert the AXLE through the SHORT LEGS and through the BASE Install one WASH ER COTTER PIN and HUB CAP onto the AXLE then slide the AXLE through WHEELS and legs as shown Finish by attaching 2nd WASHER COTTER PIN and HUB CAP Axl...

Page 12: ...of the GAS GRILL BODY Secure the other end of the BURNER to the GAS GRILL BODY with the SMALL HAIR COTTER PIN provided Step 7 Attach the CATCH PAN to the underside of the GRILL BODIES by sliding it into the guides rails as shown Make sure that the side of the catch pan marked Wheel Side is on the side of the grill with the wheels From the front of the grill slide the GREASE TRAY into the guides ra...

Page 13: ...re the Valve tip stays inside the burner tube Take out the lower HEX BOLT on the LEG BRACE and attach the HOSE CLIP to the LEG BRACE with the removed HEX BOLT As shown Note the hose should be on the out side of the leg brace Slide 2nd Grease Tray under Side Burner after installation Lock Washer Step 10 Make sure the IGNITER WIRES which are attached to the underside of each BURN ER is through the s...

Page 14: ...K WASHER and then through the GRILL BODY and then screw into the CONDIMENT BASKET Condiment Basket Bolts and Lock Washers Step 12 Install the SIDE DAMPER to the CHARCOAL GRILL BODY using one 1 BOLT The BOLT should first go through a FLAT WASHER then the DAMPER then the GRILL BODY then another FLAT WAHSER then a LOCK WASHER and then secured with a HEX NUT See below Inside of Charcoal Grill Body ...

Page 15: ... a LOCK WASHER and then through the GRILL BODY and then screw into the SIDE HANDLE See below Lock Washer Step 14 Attach the HOOD HANDLES to the GRILL HOODS then through the heat shield with four 4 LOCK WASHERS and four 4 WING NUTS as shown below Step 15 Insert the THERMOMETERS through the BEZEL into the GRILL HOODS and secure with two 2 WING NUTS as shown above Thermometer Bezel Handle Wing Nut Ho...

Page 16: ...OD onto the GRILL BODY in the closed position then screw the left HINGE PIN into place Then place the Charcoal HOOD in place and screw in the right HINGE PIN Carefully and slightly open the Charcoal HOOD and insert the center HINGE PIN from inside the charcoal grill through the HOOD then through the Gas HOOD and Body as shown Then insert COTTER PINS through the holes in the three HINGE PINS Hinge ...

Page 17: ...ighten the HEX NUTS on the inside of the GRILL BODIES Now you can attach the warming racks to these bolts as shown below and secure with HEX NUTS only finger tight Step 18 Set the POT STAND in place over the SIDE BURNER Next install the three 3 FLARE UP SHIELDS over the BURNER TUBES then hang the FIRE GRATE ASH PAN from the FIRE GRATE HANGERS on the catch tabs that are welded to the inside of the ...

Page 18: ...ODY then another FLAT WAHSER then a LOCK WASHER and then secured with a HEX NUT See step 12 Make sure the tab is at the top of the damper so it can be more easily accessed from the front of the grill Step 20 Slide the GREASE TRAY into place on the guide rails under the Side Burner as shown below Insure that the GREASE TRAY is centered under the burner Side Burner Housing Grease Tray ...

Page 19: ...er instructions 2 Turn the Screw on the left side of the base panel clockwise to secure the stand ard 20 lb LP gas cylinder NOTE Hose must go under and to the outside of the leg brace Purging using a type 1 connection LP Gas cylinder evacuation can be accomplished during each purging by using a Type 1 connection The Type 1 valve outlet has an external 1 5 16 ACME right hand tread which will accept...

Page 20: ...se until the igniter button detaches then install a AA battery making sure the positive end is under the push button Then re attach the igniter button by turning it clockwise Press the igniter button and make sure all 3 igniters that are attached to the burner tubes are creating a spark Step 23 Tighten ALL BOLTS and NUTS ...

Page 21: ... 912 638 4724 Do NOT use replacement parts that are not intended for this grill Hint The paper label that is affixed to the hood is more easily removed when the hood is warm Any remaining glue residue can be cleaned off with a spray lubri cant like WD 40 Do NOT use any other type of solvent or cleaner because this will damage the finish paint coating on the grill ...

Page 22: ...stalled on the side of Grill Housing Once lit immediately place the flame through the cooking grates as shown near the burner ports 2 Press in knob and rotate counter clockwise to the High setting and burner should light immediately 3 Adjust burners to desired cooking settings Cooking Grate Match Holder Chain Burner Ports ...

Page 23: ...eat the procedure After burner ignites adjust valve knob to desired cooking setting Shutting Off Burners 1 Always turn the valve knob s clockwise to the HI position then push in and turn to OFF Never force the knob without depressing it as this can damage the valve 2 Promptly turn the gas supply OFF at the propane cylinder 3 Close the lid of the grill Observe Flame Height When Lit Flame should be ...

Page 24: ...ndoors is permissible ONLY if the cylin der is disconnected and removed from the appliance Cylinders must be stored outdoors out of the reach of children and must not be stored in a building garage or any other enclosed area Your cylinder must never be stored where tempera tures can reach over 125 F Before connection be sure that there is no debris caught in the head of the gas cylinder head of th...

Page 25: ...OR FLAME Light burners and set on Medium Low heat Close lid and maintain heat at approximately 250 F 120 C for two hours You can lightly coat the exterior the GRILL body while warm with vegetable oil and wipe off ex cess with a rag This will extend the life of the finish much like waxing a car Your GRILL will then be ready for use Note Oil will drip from the GRILL for several uses but will slow ov...

Page 26: ... of burner with small bottle brush or compressed air Remove all food residue and dirt on outside of burner surface Clean any clogged ports with a stiff wire such as an opened paper clip Inspect burner for any damage cracks or holes If damage is found replace with new burner Reinstall burner check to insure that gas valve orifices are cor rectly positioned inside burner inlet venturi Also check pos...

Page 27: ...in a well ventilated area 4 Do not use matches lighters or a flame to check for leaks 5 Do not use grill until any and all leaks are corrected If you are unable to stop a leak disconnect the propane supply Call a gas appliance serviceman or your local pro pane gas supplier To Perform a Leak Test Make a 2 3 oz 0 90ml of leak solution by mixing one part liquid dishwashing soap with three parts water...

Page 28: ...he orifice A clogged burner tube can lead to a fire beneath the appliance 3 Make sure all burner knobs are in the OFF position 4 Open the valve on the LP gas cylinder 5 Ignite only the burners you desire to use using the same method for each Push in desired burner knob fully and rotate slowly about turn counter clockwise to HIGH If the burner does not light immediately return the knob to OFF wait ...

Page 29: ...to three quarters addi tional turn until solid stop Tighten by hand only do not use tools Obstruction of gas Flow Clear burner tubes Check for bent or kinked hose Disengagement of burner to valve Re engage burner and valve Insect nests in venturi burner insert Clean venturi Burner ports clogged or blocked Clean burner ports Sudden drop in gas flow or reduced flame height Out of gas Change Propane ...

Page 30: ...height We recommend not using grill during high winds Low gas pressure Change Propane Tank Excess flow valve tripped Refer to Sudden drop in gas flow or reduced flame height Flare Up Grease buildup Clean Grill Excessive fat in meat Trim fat before grilling Excessive cooking Tempera ture Adjust lower temperature accordingly Persistent grease fire Grease trapped by food buildup around burner sys tem...

Page 31: ...T FIRE stack 50 60 briquettes in pyramid and saturate with lighter fluid DON T USE GASOLINE Light coals in several places close lid after briquettes ash over or gray spread them out and start cooking If one end burns faster use tongs to move coals from one end to the other for even heat ALWAYS FOLLOW CHARCOAL AND LIGHTER FLUID MANU FACTURERS INSTRUCTIONS AND WARNINGS USE OUTDOORS ONLY ON NONCOMBUS...

Page 32: ...ld be 140F for rare 160F medium and 170F for well done MARINATED FLANK STEAK Mix marinade ingredients in nonmetal dish Let steak stand in marinade for no less than 4 hours in refrigerator Brown each side for 5 minutes but center should remain rare Cut steak diagonally across the grain into thin slices before serving Grill with fire grate in high hot position with lid open or closed MARINADE 1 2 cu...

Page 33: ... 4 inch patties on each side with fire grate in high position for a few minutes Lower fire grate to medium position and grill with lid down to avoid flare ups Cook each side 3 to 7 minutes according to desired doneness Cook ground meat to 150 internally or until juice runs clear free of blood for prevention of E coli Burgers can be basted with marinade when turning and or other ingredients can be ...

Page 34: ...the water level when cooking more than 4 hours or when you can t hear the water simmering Add water by moving meat over and pouring water through GRILL into WATER PAN IF THE SMOKE IS WHITE THE FIRE S RIGHT IF THE SMOKE IS BLACK ADD SOME DRAFT SMOKED TURKEY Empty cavity rinse and pat dry with paper towel tuck wing tips under the back and tie legs together Place in center of cooking grid directly ab...

Page 35: ...und or until tender Do not overcook Venison Marinade 1 cup Balsamic or wine vinegar 1 cup olive oil 2 oz Worcester shire 1 2 oz Tabasco 2 tbs Season All 1 to 2 chopped jalapenos 3 oz Soy sauce Bacon Marinade 2 ox Wine vinegar 2 oz Worcestershire 4 dashes Tabasco SMOKED SHRIMP CRAYFISH Mix in a foil pan 1 2 cup butter two cloves of crushed garlic Tabasco sliced green pepper 1 tbls each of minced on...

Page 36: ... onions and 2 cloves garlic halved in an electric blender cover process at high speed 1 minute or until mixture is very smooth Stir in 1 4 cup bottle gravy coloring Kitchen Bouquet and Gravy Master and 2 teaspoons Beau Monde seasoning or substitute 1 teaspoon MSG and 1 teaspoon seasoned salt Allow meat to stand in marinade at room temperature for 2 hours or refriger ate up to 24 hours in a covered...

Page 37: ...OD HANDLES Cover Custom Fit Weather Resistant Protects grill finish Cover Accommodates Side Shelf or Side Fire Box Grill cover 8282 fits with Side Fire Box or Side Shelves 34 99 Side Fire Box item 5224 For Charcoal grilling Attaches to grill in minutes 59 99 Rotisserie Heavy Duty Excellent for effortless grilling Universal Fit for Any Grill 35 99 Apron Machine Washable Two Front Pockets Adjustable...

Page 38: ..._______________________________________________________ Email___________________________________________________________________ Please bill my credit card EXPIRATION DATE VISIT OUR WEB SITE FOR SHIPPING COST www CharGriller com Model 5252 Double Play Check or Money Order Sorry No C O D s Check orders will be held 2 weeks before shipment Qty Product Price Qty Prodcut Price Tank Cover 9 99 Rotisser...

Page 39: ...OM5252 B 1 Char Griller A J Mfg 39 Page intentionally left blank for notes ...

Page 40: ...er gas grill burners have a five year warranty from the date of purchase Proof of purchase proof of purchase date and prepaid return of the item in question may be required Misuse abuse or commercial use nullifies all warranties Paint finish is not warranted Products are not warranted against rust The warranty is for replacement of defective parts only Manufac ture will not be responsible for dama...

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