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BASIC & SPECIFIC

SAFETY PRECAUTIONS FOR LOG SPLITTER

1) All operators of this equipment must read and completely understand

all safety information, operating instructions, maintenance and
storage instructions. Failure to properly operate and maintain the log
splitter could result in serious injury to the operator and bystanders
from moving parts that can crush or cut, flying objects, burns, fire or
explosion, escaping high pressure hydraulic fluid, or carbon monox-
ide poisoning in particular, be aware of the following hazards.

-Crush and Cut Hazards

Moving parts can crush and cut hands and fingers. Keep hands clear
of endplate, wedge, logs, and log strippers while splitting.

-High Pressure Hydraulic Fluid Hazards

High fluid pressures and temperatures are developed in hydraulic log
splitters. Hydraulic fluid escaping through even a pin-size hole opening
can puncture skin and cause severe blood poisoning. Inspect hydraulic
system regularly for possible leaks. Never check for leaks with your
hand while the system is pressurized. Seek medical attention
immediately if injured by escaping fluid.

-Fire Hazards

Keep a fire extinguisher with you that is rated for ordinary combustibles
and flammable liquids.
2) NEVER remove the hydraulic oil fill cap when the engine is running

or hot. Hot oil can escape causing severe burns. Allow log splitter to
cool completely before removing hydraulic oil fill cap.

3) If a part needs replacement, only use parts that meet the manu-

facturer's specifications. Replacement parts that do not meet speci-
fications may result in a safety hazard or poor operation of the log
splitter.

4) Intended use. Log splitters should only be used for splitting wood

logs, lengthwise with the grain. Do not use for other purposes as
unforeseen hazards may result.

5) Modifications. Never modify or alter the log splitter in any way.

Modifications can create serious safety hazards and will void the
warranty.

6) Engine speed. The maximum engine speed is preset at a safe limit.

Never attempt to modify the engine speed setting to run at a higher
speed.

7) Fuel/exhaust system. NEVER modify or add to the exhaust system,

fuel tanks, or fuel lines. Fire can result.

8) Pressure setting. NEVER increase the pressure setting of the pump

or control valve.

9) Daylight only. Only use the log splitter in daylight so you can see

what you are doing.

10) Adjusting / repairing. Always make sure the engine is off before

cleaning, repairing or adjusting the splitter. Move control lever back
and forth to relieve system pressure before changing or adjusting
hydraulic system components such as hoses, tubing, fittings or
other components.

11) Wear the following protective clothing and safety gear:

-Eye protection.

Always wear safety glasses or goggles when

operating. Pieces of log may fly out and serious eye injury can occur.

-Boots.

Falling logs can crush feet. Always wear safety shoes or heavy

boots when operating or helping to load logs.

-Gloves.

Wear snug fitting gloves without drawstrings or loose cuffs.

-Hearing protection.

The use of earplugs or other hearing protection

device is recommended.

-No Loose / dangling clothing.

Loose or dangling apparel can

become entangled in moving parts. Never wear jewelry or loose-fitting
clothing.

12) Block the wheels to prevent unintended movement of the log

splitter. Check;

-The outrigger legs are both locked in the DOWN position.
-The wheels are blocked.

13) Never place your hands or any part of your body between a log and

any part of the log splitter.

14) NOTE for vertical position loading: Place the log on the endplate

and turn it until it leans against the beam and is stable. If the log is
too big or oddly shaped, stabilize the log with wooden shims
between the log and endplate or ground. DO NOT use your leg or
knee to stabilize the log. NEVER stabilize the log by placing your
hand on top of the log.

15) Wedge moving. NEVER load or unload logs while the wedge is

moving.

16) Straddling / reaching across. Never straddle, reach across, or step

over the beam while the engine is running and the log splitter is in
the horizontal position. You could trip, actuate the controls, and get
seriously injured.

17) Unsplit log pile. Do not pile logs to be split in a place that will make

you reach across the log splitter in order to load them.

18) Square log ends. Logs that are not cut square can slide out while

splitting and become a safety hazard or cause excessive force to
log splitter components. Use a chainsaw to cut logs square on each
end before attempting to split them.

19) Single log. Never attempt to split more than one log at a time.

Pieces of log can unexpectedly be thrown from the machine
causing serious injury.

20) Split along grain. Do not use the log splitter to split logs across the

grain. Doing so will damage the log splitter and could also cause
pieces of log to be thrown, injuring the operator or bystanders.

21) Forked logs. Splitting forked logs can cause damage the log

splitter. Trim the forked log with a chain saw prior to splitting the log.

22) Changing splitting position. Do not change splitting positions

(horizontal/vertical) with the engine running. You may contact the
muffler and receive serious burns. Be careful to avoid contact with
hot muffler even after the engine is turned off.

23) Change hydraulic oil annually or every 100 hours. Relieve hydraulic

system pressure by moving the control lever back and forth
several times.

24) General safety while moving;

-Horizontal position.

Make sure the log splitter is secured in the

horizontal position before moving the log splitter. DO NOT move the log
splitter when it is in the vertical position because it will be unstable and
could tip.

-Hills.

Do not move the log splitter up or down hills by hand – use a

towing vehicle.

-Engine off.

Never move the log splitter with engine is running.

-No riding.

Never allow anyone to sit or ride on the log splitter.

-No cargo.

Never transport cargo or wood on the log splitter.

25) Safety during towing;

-Read instructions.

Review towing safety instructions in your towing

vehicle manual.

-Securely attached.

Be sure the log splitter is securely attached to the

towing vehicle before towing.
26) Never try to split logs larger than the rated capacity. This could be

dangerous and may damage the machine.

Summary of Contents for KCG-15LS

Page 1: ...RUCTION MANUAL COPYRIGHT 2012 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC Read this manual Do not attempt to operate the log splitter until you have read and understood the safety operation and maintenance instructions in this manual MODEL KCG 15LS 05 2013 ...

Page 2: ...bility caused by shipping improper handling improper installation improper maintenance improper modification or the use of accessories and or attachments not specifically recommended Repairs necessary because of operator abuse or negligence or the failure to install operate maintain and store the product according to the instructions in the owner s manual Damage caused by cold heat rain excessive ...

Page 3: ...E THE ENGINE IS RUNNING Gasoline and gasoline vapors can become ignited by coming in contact with hot components such as the muffler engine exhaust gases or from an electrical spark Turn engine off and allow it to cool before adding fuel to the tank Equip area of operation with a fire extinguisher certified to handle gasoline or fuel fires SPARKS FIRE HOT OBJECTS Cigarettes sparks fires or other h...

Page 4: ...ion The use of earplugs or other hearing protection device is recommended No Loose dangling clothing Loose or dangling apparel can become entangled in moving parts Never wear jewelry or loose fitting clothing 12 Block the wheels to prevent unintended movement of the log splitter Check The outrigger legs are both locked in the DOWN position The wheels are blocked 13 Never place your hands or any pa...

Page 5: ...ck the oil level using this oil gauge dipstick 21 Power ON OFF switch This switch must be switched to ON before pulling recoil starter 22 Recoil starter Starts the engine 23 Fuel Shut off Valve Regulates the flow of fuel to the engine The fuel shut off valve must be fully opened before starting the engine 24 Carburetor throttle lever Once the engine is started move the trottle lever to increase or...

Page 6: ...g 2 hex bolts and 2 nylon hex nuts C already in place 2 Tighten bolts nylon hex nuts to 90 ft lbs with a torque wrench Installing outrigger legs to towbar 1 Connect an outrigger leg A Fig 3 to the front of towbar B using a hex bolt and a nylon hex nut C already in place 2 Use wrench to tighten nylon hex nut until snug then back off 1 2 turn 3 Insert locking pin D to lock outrigger leg in vertical ...

Page 7: ...its horizontal position Fix beam into position using the horizontal beam spring lock bolt A Fig 6 Installing gas engine pump assembly to the axle tank 1 Position the gas engine pump assembly A Fig 7 onto the axle tank plate B and secure it into place using 4 hex bolts and hex nuts C The beam is not shown for clarity purposes Installing suction hose from axle tank to pump 1 Slightly loosen the hose...

Page 8: ...by tightening the hose clamps Note Secure all hose threaded couplings to the control valve to 44 45 ft lbs using a torque wrench Tighten all other threaded couplings to 47 ft lbs using a torque wrench INITIAL SETUP BEFORE OPERATION ENGINE OIL LEVEL WARNING This engine has been shipped from the factory without oil or very little oil in the crankcase Operating your engine without the correct amount ...

Page 9: ...pening can burn or puncture skin resulting in wounds that could cause blood poisoning infection disability gangrene amputation or death Therefore the following instructions should be heeded at all times when inspecting or servicing the hydraulic components of the log splitter NEVER check for leaks with your hand Leaks can be located by holding a piece of cardboard or wood at least two feet long wi...

Page 10: ...l leaking or spraying on hot engine can ignite 4 Lock both outrigger legs A Fig 17 in the DOWN position before operating 5 Block the wheels to prevent unintended movement of the log splitter SET LOG SPLITTER INTO EITHER THE HORIZONTAL OR VERTICAL SPLITTING POSITION The HORIZONTAL splitting position is used for lighter logs that can be easily loaded onto the beam The VERTICAL splitting position is ...

Page 11: ...e grain b This log splitter is designed for cutting logs only up to a maximum of 16 in diameter and 21 long Larger diameter logs could get stuck on the wedge and longer logs will not fit on the beam WARNING ALWAYS keep hands and feet away from the endplate wedge and partially split logs while loading operating and unloading the log splitter Important safety instruction Vertical position loading Pl...

Page 12: ... to prevent carburetor flooding and reduce the chance of fuel leakage 4 Lock the front outrigger leg A Fig 23 in the DOWN position and the rear support leg B in the UP position before you move the log splitter 5 Move log splitter by hand either directly to chosen work site or to vehicle hitch for towing Important safety instructions Do not move the log splitter up or down hills by hand use a towin...

Page 13: ...t used all gasoline must be drained from the tank and carburetor to prevent gum deposits from forming on these parts and causing possible malfunction of the engine To drain gasoline 3 Turn fuel shut off valve to the OFF position as shown in Fig 26 4 Position a drain pan under the caburetor 5 Remove drain hex bolt A Fig 27 from the carburetor B and drain the fuel from the carburetor and hose 6 Turn...

Page 14: ...he spark plug B Using a spark plug wrench undo the spark plug by turning it counterclockwise 2 Check to see if there is carbon sediment build up if so just remove it If the carbon sediment is excessive replace the spark plug 3 Measure the electrodes clearance See Fig 30 The spark plug electrode clearance should be between 0 7 0 8mm If the clearance exceeds 0 8mm replace the spark plug with an CH F...

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