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GENERAL SAFETY INSTRUCTIONS 

1. KNOW YOUR TOOL

Read and understand the owners manual and labels affixed to

the tool. Learn its application and limitations as well as its

specific potential hazards. 

2. REMOVE ADJUSTING KEYS AND WRENCHES.

Form habit of checking to see that keys and adjusting

wrenches are removed from tool before using or turning it on.

3. KEEP CHILDREN AWAY.

All visitors should be kept a safe distance from work area.

4. MAKE WORKSHOP CHILD-PROOF.

Use padlocks, master switches or remove starter keys.

5. WEAR PROPER APPAREL.

Do not wear loose clothing, gloves, neckties or jewelry (rings,

watch) because they could get caught in moving parts. Non-

slip footwear is  recommended. Wear protective hair covering

to contain long hair. Roll up long sleeves above the elbows.

6. ALWAYS WEAR SAFETY GLASSES.

Always wear safety glasses (ANSI Z87.1). Everyday

eyeglasses only have impact resistant lenses, they are 

NOT

safety glasses. Also use a face or dust mask if cutting

operation is dusty.

7. DON’T OVERREACH.

Keep proper footing and balance at all times.

8. MAINTAIN TOOL WITH CARE.

Keep tools sharp and clean for best and safest performance.

Follow instructions for lubricating and changing accessories.

9.  DISCONNECT TOOLS.

Before servicing, when changing accessories or attachments.

10. CHECK DAMAGED PARTS.

Before further use of the tool, a guard or other parts that are

damaged should be carefully checked to ensure that they will

operate properly and perform their intended function. Check for

alignment of moving parts, breakage of parts, mounting, and

any other conditions that may affect its operation. A guard or

other parts that are damaged should be properly repaired or

replaced.

UNPACKING

FIGURE 1

Unpack the contents of the Tenoning Jig box and all the
loose parts. The illustration to the right shows all the items
supplied with the Tenoning Jig. Compare them to the list
below.

1- Jig assembly, 3/8” x 3/4” T-slot bar and 

vertical work support assembly

2- Clamp assembly
3- Special Bolt
4- Clamp arm
5- Lockwashers (2)
6- Cap screws (2)
7- 1/4” x 3/4” T-slot bar
8- Washers (2)
9- Round hd allen screws (2) 
10- Rubber handles (2)
11- 8mm Hex. key
12- 4mm Hex. key
13- 3mm Hex. key
14- 2.5mm Hex. key

Not shown- Instruction manual

Summary of Contents for K-1501

Page 1: ...TENONING JIG MODEL K 1501 INSTRUCTION MANUAL COPYRIGHT 2006 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC ...

Page 2: ...r a 2 year limited warranty as of the date the product was purchased at retail and that each product is free from defects in materials Warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents repairs or alterations and lack of maintenance KING CANADA shall in no event be liable for death injuries to persons or property or for incidental special or conse...

Page 3: ...ACH Keep proper footing and balance at all times 8 MAINTAIN TOOL WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 9 DISCONNECT TOOLS Before servicing when changing accessories or attachments 10 CHECK DAMAGED PARTS Before further use of the tool a guard or other parts that are damaged should be carefully checked to ens...

Page 4: ...le saw the T slot guide bar must be replaced with the 1 4 x 3 4 T slot guide bar If you are using the Tenoning Jig on a right tilting arbor saw proceed with instructions for Aligning Tenoning Jig If you are using the Tenoning Jig on a left tilting arbor saw the guide bar F Fig 3 must be relocated on the base G of the Tenoning Jig as follows FOR LEFT TILTING ARBOR SAWS ONLY 5 Loosen and remove the ...

Page 5: ... two holes B are aligned with the holes in the guide bar C Fasten base to guide bar with the two round hd allen screws and washers D as shown in Fig 9 9 Reassemble parts which were removed in Steps 4 5 and 6 in reverse order Fig 10 illustrates the Tenoning Jig reassembled for operation on a left tilting arbor saw FIGURE 7 FIGURE 8 FIGURE 9 FIGURE 10 ...

Page 6: ...ter gauge slot proceed as follows 3 Remove Tenoning Jig from the machine and place it upside down as shown in fig 11 4 Using the 2 5mm hex key adjust set screws C fig 11 clockwise to eliminate play or counterclockwise to provide a looser fit between the guide bar A and miter gauge slot B fig 12 Insert the Tenoning Jig back into the miter gauge slot and determine if the fit is suitable or if furthe...

Page 7: ...G and gain access to the round hd allen screws Loosen the two round hd allen screws inside the holes F and move jig C until the vertical work support plate D is parallel with the saw blade Then tighten the two round hd allen screws inside the holes F 9 Move jig C fig 16 1 8 away from the blade so that the vertical work support plate D clears the saw blade tighten lock knob A 10 Turn set screw A fi...

Page 8: ...ECE SHOULD BE CUT PRIOR TO THE SET UP OF THE TENONING JIG 6 The Tenoning Jig features a positive stop to ensure fast and accurate positioning of the backstop C fig 21 at 900 to the saw table To check and adjust the positive stop at 900 loosen lock handle A and place one end of a combination square B on the saw table and the other end against the backstop C Check to see if the backstop is at 900 to...

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