King Canada 8204g Instruction Manual Download Page 3

ELECTRICAL INFORMATION

WARNING

: The warnings, cautions, and instructions discussed in this instruction manual

cannot cover all possible conditions and situations that may occur. It must be understood

by the operator that common sense and caution are factors which cannot be built into this

product,  but  must  be  supplied  by  the  operator.  Performance  of  this  tool  may  vary

depending on variations in local line voltage. Extension cord usage may also affect tool

performance.

VOLTAGE WARNING

Before connecting the tool to a power source (receptacle, outlet, ect.) be sure the voltage

supplied is the same as that specified on the nameplate of the tool. If one says 120V and

the other says 115V then there will be no complications. Never try to plug a 120V tool into

a 240V outlet, or the other way around. A voltage greater than that specified on the tool

can result in 

SERIOUS INJURY

to the user, as well as damage to the tool. If in doubt, 

DO

NOT PLUG IN THE TOOL

.

WARNING:

YOUR ANgLE  gRINDER  MUST  BE  CONNECTED  TO A  120V,  15-AMP,

BRANCH CIRCUIT BREAKER. FAILURE TO CONNECT IN THIS WAY CAN RESULT IN

INJURY FROM SHOCK OR FIRE.

DOUbLE INSULATION

Double insulated tools are equipped with a polarized

two-prong  plug  (one  blade  is  wider  than  the  other).

This plug will fit in a polarized outlet only one way. If

the plug does not fit fully into the outlet, reverse the

plug.  If  it  still  does  not  fit,  contact  a  qualified

electrician to install a polarized outlet. Do not alter or

change  the  plug  in  any  way.  Double  insulation

eliminates  the  need  for  three  wire  grounded  power

supply and grounded power cords.

ExTENSION CORDS

Improper  use  of  extension  cords  may  cause

inefficient operation of your tool which can result

in overheating. Be sure your extension cord is

rated to allow sufficient current flow to the motor.

If  you  are  using  the  tool  outdoors,  use  an

extension  cord  rated  for  outdoor  use  (signified

by “WA” on the jacket).

The extension cord must have a minimum wire size depending on the amperage of the

tool and the length of the extension cord. This size is determined by its AWg (American

Wire gauge) rating. The smaller the gauge, the greater the cable’s capacity. The amount

of cords used does not matter: Total length determines the minimum AWg rating. Every

cord must meet the AWg rating. Use the chart in Fig.2 to determine what AWg rating is

required for your situation.

Tool’s

Amperage

Rating

3-6

6-8

8-10

10-12

12-16

Cord Size in A.W.G.

Cord Length in Feet

   25     50    100   150
   

18

    

16

    

16

     

14

   

18

    

16

    

14

     

12

   

18

    

16

    

14

     

12

   

18

    

16

    

14

     

12

   

14

    

12

      

-

       

-

FIGURE 1

Polarized plug

Polarized outlet

FIGURE 2

INSTALLING HANDLE & GRINDING WHEEL

1)  Install  the  handle  (A)  Fig.3  on  either  side  of  the

motor housing, based on the application or if you

are right or left handed.

2) Press and hold down the spindle lock button (B)

Fig.3.

3)  Remove  the  outer  flange  (A)  Fig.4  with  the

included  spanner  wrench  (A)  Fig.5  by  turning

counterclockwise.

4) Install grinding wheel (B) Fig.4 against the inner

flange (C).

5) Secure new grinding wheel with outer flange (A) by

pressing and holding spindle lock button and using

spanner key (A) Fig.5 to fix into place (clockwise).

6)  If  the  safety  guard  (A)  Fig.6  is  not  in  the  most

suitable  position  for  the  operation,  it  is

recommended  to  shift  the  position  of  the  safety

guard by loosening the fixing screw (B), shift safety

guard position and secure the fixing screw.

Warning! If you wish to install a wire brush, the safety

guard must be removed. Reinstall safety guard once

the wire brush operation is finished.

OPERATION

1) To turn the power on, firmly hold the angle grinder

with one hand. Use the other hand to hold the side

handle. Push the on/off trigger (C) Fig.3 forward to

start the angle grinder.

2) Use the side handle to help steady the tool and

assist movement.

3)  Different  grinding  angles  produce  different

finishes. For rough stock, grind at a 30º angle. For

finishing operations, grind at a 15º angle.

4) Do not use excessive force, let the grinding wheel

do most of the work.

5) Once the grinding operation is finished, push the

trigger backward to stop the grinder, wait until the

grinding wheel has come to a complete stop before

you put the tool down. 

Figure 4

Figure 3

ASSEMBLY & OPERATION

Figure 5

Figure 6

Summary of Contents for 8204g

Page 1: ...of maintenance King Canada shall in no event be liable for death injuries to persons or property or for incidental special or consequential damages arising from the use of our products To take advantage of this limited warranty return the product at your expense together with your dated proof of purshase to an authorized King Canada service center Contact your retailer or visit our web site at www...

Page 2: ... and any other conditions that may affect its operation A guard or other parts which are damaged should be properly repaired or replaced SPECIFIC RULES FOR SAFE OPERATION 1 Use specified grinding wheel The wheel used by the grinder must be reinforced fibre resin with a safety linear velocity not lower than 80 meters per second If the wheel has been kept for more than one year a rotational strength...

Page 3: ...e tool and the length of the extension cord This size is determined by its AWg American Wire gauge rating The smaller the gauge the greater the cable s capacity The amount of cords used does not matter Total length determines the minimum AWg rating Every cord must meet the AWg rating Use the chart in Fig 2 to determine what AWg rating is required for your situation Tool s Amperage Rating 3 6 6 8 8...

Page 4: ...g thus compromising the intergrity of the double insulation Inspect mounting screws regularly making sure they are properly tightened Tighten all loose screws before operating Service should be done by a qualified service technician using identical replacement parts Figure 8 Figure 7 Limit mark TROUBLESHOOTINg Faults Causes Solution 1 Motor fails to run 2 Motor gives out an abnormal sound will not...

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