Kimray GEN II Repair Manual Download Page 4

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GEN II REPAIR MANUAL
ELASTOMER MATERIALS

TEMPERATURE:

  -10° to +350° F

  -23° to +177° C

APPLICATION:

  Crude Oil & Gas Production, Glycol Dehydrators, 

Gasoline, Jet Fuel & Diesel Fuel Pumping, Water Disposal, 

Methanol Injection Pumps. (Also Vacuum Service) (Gas 

permeability is very low)

FLUID / GAS:

  Crude Oil & Gas, Sour Gas (C02), Propane, Gasoline, 

Diesel, Fuel Oil Systems

DO NOT USE WITH:

  Hot Water, Not preferred for wet H2S, Methyl Alcohol, 

Amines, Sodium hydroxide solutions

TEMPERATURE:

  -65° to +300° F

  -54° to +148° C

APPLICATION:

  Steam Flood

FLUID / GAS:

  Steam, Water, Alcohol

DO NOT USE WITH:

  Crude Oil & Gas, Diester Lubricants (Lube Oils)

TEMPERATURE:

  -40° to +220° F

  -40° to +104° C

APPLICATION:

  High abrasion resistance Seats, Diaphragms

FLUID / GAS:

  Crude Oil gas and Water, Sour Gas (C02), propane, 

butane, fuel, mineral oil and grease

TEMPERATURE:

  ±0° to +300° F

  -17° to +149° C

APPLICATION:

  Production Heaters, Thermostats

FLUID / GAS:

  Crude Oil & Gas at High Temperature

DO NOT USE WITH:

  Alcohol, Glycols

TEMPERATURE:

  -25° to +500° F

  -30° to +260° C

APPLICATION:

  Crude Oil & Gas Production (High heat), Steam 

Flood Production Chemicals (corrosion inhibitors) Amine 

Sweetener Systems, Gasoline, Diesel, Fuel Oil Systems

FLUID / GAS:

  Crude Oil & Gas Production, H2S, Steam, Petroleum 

fluids, Sea Water

TEMPERATURE:

  -15° to +300° F

  -26° to +149° C

APPLICATION:

  Crude Oil & Gas Production w/ H2S C02

FLUID / GAS:

  Crude Oil & Gas H2S, C02, Sea Water

TEMPERATURE:

 Buna-N:

  -40° to +220° F

  -40° to +105° C

 Low-Temp:

  -85° to +120° F

  -65° to +49° C

APPLICATION:

  Crude Oil & Gas Production Glycol Dehydrators, 

Gasoline, Jet Fuel & Diesel Fuel Pumping, Water Disposal, 

Methanol Injection Pumps, Water pump seals, hydraulic 

pump seals

FLUID / GAS:

  Crude Oil & Gas, Good to Poor in Sour Production (See 

HSN), Water, Glycols, Hydraulic Oils, Resistance to crude 

oil in the presence of hydrogen sulfide and amines, Diesel 

fuel, fuel oils

DO NOT USE WITH:

  Aromatic hydrocarbons, chlorinated hydrocarbons, 

phosphate esters (hydraulic fluids)

TEMPERATURE:

  -350° to +500° F

APPLICATION:

  High heat, high chemical resistance, highly resistance 

to gas permeation

AFLAS 

® 

 is a trade mark of Asahi Glass Co

VITON 

®

 is a trade mark of Dupont

ETHYLENE PROPYLENE

POLYURETHANE

GYLON

POLYACRYLATE

HSN (Highly Saturated Nitrile)

NITRILE

Summary of Contents for GEN II

Page 1: ...GEN II Repair Manual...

Page 2: ...ly 9 Pilot Assembly 13 Pilot Installation 15 Settings 17 NOTE We reserve the right to modify or change without prior notice any statement or information contained herein If exact dimensions or specifi...

Page 3: ...or it can be used as an interface controller to maintain multiple liquids in a vessel Simply mount controller to vessel set pilot to snap or throt tle and then set level with adjustment knob MAINTENA...

Page 4: ...F 30 to 260 C APPLICATION Crude Oil Gas Production High heat Steam Flood Production Chemicals corrosion inhibitors Amine Sweetener Systems Gasoline Diesel Fuel Oil Systems FLUID GAS Crude Oil Gas Prod...

Page 5: ...04 Pivot Post 5505 Lens Gasket 5506 2 Req d Lens Retaining Ring 5509 2 Req d Snap Ring 941 Snap Ring 941 AVariable Link Knob Assy 5493 Plug 699SS6 3 Req d Apply 15 ft lbs Using manual torque wrench wh...

Page 6: ...n spring then slide Adjustment Lever off Fig 1 7 and Fig 1 8 1 Slide out 2 Slide back STEP 6 Remove Pivot Plate Screws and pull Pivot Rod out Fig 1 9 and Fig 1 10 Remove Screws STEP 7 Remove Coupling...

Page 7: ...ch around housing Fig 1 13 Pull Terminal Arm out from mounting housing Fig 1 14 STEP 9 Remove Retaining Nut from Arm and dis card O ring and seal Fig 1 15 www kimray com Page 5 GEN II REPAIR MANUAL Te...

Page 8: ...www kimray com Page 6 GEN II REPAIR MANUAL NOTES...

Page 9: ...m and tighten Fig 1 3 Loctite STEP 3 Apply Blue Loctite to arm post and tighten Fig 1 4 Loctite STEP 4 Install adjustment assembly and spring assembly Put adjustment arm on first then rotate back to a...

Page 10: ...g 1 9 STEP 6 Insert Pivot Rod Fig 1 10 Make sure Pivot Rod moves freely does not bind Terminal Arm Assy Install Pivot Plate be sure to use Loctite on screws Fig 1 11 GEN II REPAIR MANUAL Terminal Arm...

Page 11: ...Lock Washer 4543 Thumb Screw 6780 Selector Pin 5483 Spring 5541 Screw 4918 2 Req d O Ring 647V 2 Req d Diaphragm Assy 7102AS Actuator Assy 7096AS STEP 1 Remove 2 flat head screws from Pilot and remove...

Page 12: ...t STEP 5 Remove 3 Retaining Screws on Lower Cap and remove Fig 1 6 and 1 7 STEP 6 Remove Lower Diaphragm watch for Spring to fall out Fig 1 8 Diaphragm may be stuck do not pry with screwdriver To remo...

Page 13: ...g 1 10 and 1 11 STEP 9 On Selector Knob make sure holes are clear These holes connect to one another so blow air in to them in order so see if pathway is clear Fig 1 12 www kimray com Page 11 GEN II R...

Page 14: ...www kimray com Page 12 GEN II REPAIR MANUAL NOTES...

Page 15: ...wdriver Fig 1 4 Place Booster Spring 5541 on Lower Diaphragm Assembly and install Fig 1 5 Make sure O ring 5540V is on Diaphragm Assembly STEP 4 Make sure Lower Diaphragm is aligned in bore before sec...

Page 16: ...1 12 As with lower side it is very important to make sure the Diaphragm sits in bore and not hanging over bore Fig 1 13 STEP 8 Making sure Diaphragm is aligned place top Cap over assembly and secure...

Page 17: ...rew driver as when removing it Fig 1 4 Pull out Adjustment Knob and slide on to end of Tangent Arm and position pin in hole it was removed from Fig 1 5 STEP 3 If vertical controller Install coupling o...

Page 18: ...www kimray com Page 16 GEN II REPAIR MANUAL NOTES...

Page 19: ...Gen II Fig 1 3 Set level so that 3 4 of float is underwater before you receive output STEP 4 Adjustment Knob is left hand thread If Liquid Level is to low turn Adjustment Knob clockwise to allow more...

Page 20: ...rm same test as for Throttle mode with Float and Adjust Spring if necessary with reverse threaded Adjustment Knob Fig 1 6 When finished remove Float at Coupling and remove all air lines and gauges Ret...

Page 21: ...www kimray com GEN II REPAIR MANUAL NOTES...

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