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                                                            Hobbyfuser 3 Manual 

10 

 
      Element Replacement.

 

 
In the event of an element failure replacement is easy done.  
 
Firstly, unplug the kiln from the electrical supply then unscrew the two side 
cover boxes that cover the element connections and let them hinge  
downwards. It is now possible to replace the elements with the side boxes in 
the lowered position and still attached to the kiln lid. If the cover boxes do need 
to be removed take 

extreme care 

so as to not let the power cables pull at the 

element tubes. 
 
When it is determined which element has blown, (for this a circuit tester may be 
required). There are three elements in the Hobbyfuser 

3

, each element  

consists of a pair of tubes. 
 
Disconnect both ends of the elements from their porcelain connector blocks. 
 
Now slide out the element and both tubes out as one.  

IMPORTANT. 

For this step it is strongly advised that the room is ventilated and 

that a suitable P3 standard respiratory mask is used.  
Never handle the element tubes with bare hands, use the disposable gloves 
provided. From the left hand side of the kiln slide in the new element.  
Take care and be gentle, even though the tubes have a high strength once in 
position, they can be chipped or crack if handled carelessly. 
 
Once the element is through both sides of the case then level up the element 
and tubes so that the element which is visible through the tube is sitting central 
in the roof space with the gap between the element and the fibre wall of the lid 
being the same on both sides. 
 
Before connection it is worth checking on the non-connection side of the kiln lid 
that the element has stayed fully inserted into the tube, if not then apply gentle 
pressure to the element where it links the two tubes together and ease the  
element back to its fully inserted position in the tube. 
 
Reconnect the element tails to each porcelain block as before.  
Again take care to hold the porcelain connector block steady as you re-connect 
to avoid cracking the end of the tube.  
 
Re-fit both side cover boxes ensuring that any wires present are clear of the 
protruding element tubes and connector blocks. 
A slight odour will be emitted during the first firing as the element burns out 
binders in the element seal compound.

 

Summary of Contents for Hobbyfuser 3

Page 1: ...Instructions...

Page 2: ...fully to get to know your kiln before use Index Page Safety notices Your Hobbyfuser 3 is designed and built to meet all European Directives and British Standards In addition your kiln is designed spec...

Page 3: ...ternal cables are damaged Have the kiln tested by a competent person at least every 12 months Never turn the power on to the kiln when the KCR2 is not plugged in Hot Surfaces The kiln will have hot su...

Page 4: ...iven to siting with regard to the safety of children and pets It is advised that the kiln is left untouched until the kiln has finished it s given program and fully cooled Remember whilst the kiln is...

Page 5: ...e required to be Portable Appliance Tested along with other electrical items It is important that the KCR2 controller is disconnected before testing or there is a risk of the high voltage associated w...

Page 6: ...ontrol The KCR2 controller supplied with this kiln has already been set and the characteristics of the kiln have been entered in to it The kiln and the KCR2 will have already been put through a test f...

Page 7: ...tions when returning to it We do not recommend cooling in this manner above 100c Loading Load the kiln with the glass items that are to be fired Remember glass will stick to the bricks so a separating...

Page 8: ...cations fusing and slumping IT IS NOT A MOULD DRYER Moulds used for slumping contain a huge amount of water it is recommended that the mould is thoroughly dried prior to insertion in the kiln The kiln...

Page 9: ...f brick then slide in the new one The kiln can then be used immediately Remember always wear a dust mask and carry out work in a well ventilated area when repairing or replacing refractory items that...

Page 10: ...e gloves provided From the left hand side of the kiln slide in the new element Take care and be gentle even though the tubes have a high strength once in position they can be chipped or crack if handl...

Page 11: ...h program has 9 segments Press the step key The main display shows the program number for instance Pr 1 The segment display shows 1 Use the up or down keys to select the program required Press step Th...

Page 12: ...icated firings carry on as above by setting the next time temperature and dwell When you have programmed all you require select END at the start of the following segment After a few seconds the displa...

Page 13: ...ved on to the next section or end using this key To view entered program data This can be done whether the kiln is firing or not Press the step key each press will forward the display to the next sect...

Page 14: ...150 538 00 00 200 700 00 15 FULL 538 00 15 182 427 00 00 3 6mm Bullseye Fuse 222 677 00 30 333 795 00 10 FULL 482 01 00 83 371 00 01 4 6mm Bullseye Slump 167 640 00 10 FULL 482 01 00 56 371 00 01 END...

Page 15: ...he right hand lid element panel there are two tilt switches which shut off as the lid opens The lid has to be in the closed position before the tilt switches will allow the elements to heat If the abo...

Page 16: ...nlikely that the work will see any ill effects If the inside of the kiln is clearly visible when the kiln is at temperature then you may need to return the lid or hole kiln to Kilncare for relining Ba...

Page 17: ...Hobbyfuser 3 Manual Page 17 Notes...

Page 18: ...Page Hobbyfuser 3 Manual 18...

Page 19: ...netic Compatibility Directive 2004 108 EC The equipment is intended for use only in premises having a service current capacity of 100 A per phase supplied from a distribution network having a nominal...

Page 20: ...Hobbyfuser 3 Instruction Manual 2019...

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