Operating instruction
Translation of the original
Straight-way ball valve
industrial design
pneumatic und manual operation
Types 406x
416x
426x
GB
ENGLISH
P D F • a k • 0 3 / 1 2 / 2 0 2 0
Page 1: ...Operating instruction Translation of the original Straight way ball valve industrial design pneumatic und manual operation Types 406x 416x 426x GB ENGLISH P D F a k 0 3 1 2 2 0 2 0 ...
Page 2: ...KIESELMANN GmbH Paul Kieselmann Str 4 10 D 75438 Knittlingen 49 0 7043 371 0 7 49 0 7043 371 125 www kieselmann de info kieselmann de Copyright KIESELMANN FLUID PROCESS GROUP ...
Page 3: ...orage 8 3 1 Delivery 8 3 2 Transport 8 3 3 Storage 8 4 Specification 9 4 1 Modular system 9 5 Function and operation 10 5 1 Description of function 10 5 2 Control system and position indication 11 6 Commissioning service and maintenance 12 6 1 Commissioning 12 6 1 1 Installation instructions 12 6 1 2 General welding guidelines 12 6 1 3 ATEX Guidelines 12 6 2 Service 13 6 3 Cleaning 13 7 Technical ...
Page 4: ...eration in struction The hints are highlighted with a danger symbol and a signal word Texts beside these symbols have to be read and adhered to by all means Please continue with the text and with the handling at the valve only afterwards Symbol Signal word Meaning DANGER Imminent danger which will result severe personal injury or death WARNING Imminent danger which may result severe personal injur...
Page 5: ...r made inactive Only use original spare parts and accessories recommended by the manufacturer 1 6 General instructions The user is obliged to operate the fitting only when it is in good working order In addition to the in structions given in the operating manual please observe the relevant accident prevention regula tions generally accepted safety regulations regulations effective in the country o...
Page 6: ...plashing into a discharge arrangement Carry the disassembling only if when the plant has been rendered pressure less and free of liquid and gas WARNING Risk of injury by moving parts Do not grab into the valve when the actuator is pressurized Limbs can be crushing or amputating Remove the control air line before dismantling Ensure that the actuator is unpressurized WARNING Risk of injury by pre st...
Page 7: ...KIESELMANN GmbH Operating instruction Safety instructions 2 4x6x_DGKH_EN 7 19 CAUTION Steps should be taken to ensure that no external forces are exerted on the fitting ...
Page 8: ...OTICE Damage to the product due to improper storage Observe storage instructions avoid a prolonged storage INFORMATION Recommendation for longer storage We recommend regularly checking the product and the prevailing storage conditions during long storage times To avoid damage to seals and bearings products up to DN 125 OD 5 inch should be stored horizontally for maximum 6 months products larger th...
Page 9: ...odular system KI Top control head Feedback unit Stainless steel hood Transparent hood drive systems pneumatical electrical PDA 90 75 Ø 75 PDA 90 100 Ø 100 PDA 90 125 Ø 125 4040 manual Hand lever Hand lever with sensor mounting Valve insert Seal material PTFE Connection flanges S G K M Cl Fl Ri ...
Page 10: ... in open position The possible assembly line ways in dependence of the stop functions linked with it are shown in the table as valve positions Valve positions Valve position 1 Connection A B open Valve position 2 Connection A B closed A B A B 9 0 Description of function for pneum valves The valve opens and closes by way of a pneum multiturn actuator with a rotary movement of 90 normal closed NC pn...
Page 11: ...025 010 022 4262 032 010 022 4262 040 010 022 DN 50 OD 2 PDA 90 125 4262 050 010 022 Position indicator with sensor mounting for feedback signal The actuator is equipped with a proximity switch mounting sensor mounting and a position indica tion When inductive proximity initiators M 12x1 are installed the current Open or Shut position can be interrogated By screwing the proximity initiator to the ...
Page 12: ... to allow dismounting maintenance 6 1 2 General welding guidelines Sealing elements integrated in weld components must generally be removed prior to welding To prevent damage welding should be undertaken by certified personnel EN ISO 9606 1 Use the TIG Tungsten Inert Gas welding process CAUTION Damage and injuries due to high temperature supply To avoid a distortion of the components all welding p...
Page 13: ...ls Lubricant recommendation EPDM HNBR NBR FKM k flex Klüber Paraliq GTE703 Silicone Klüber Sintheso pro AA2 Thread Interflon Food It is only permitted to use approved lubricants if the respective fitting is used for the produc tion of food or drink Please observe the relevant safety data sheets of the manufacturers of lub ricants 6 3 Cleaning In order to ensure continuous flawless function during ...
Page 14: ... DIN11581 Clamp connection Cl Flange connection Fl Pipe Thread Ri Temperature range Ambient air 4 to 45 C Operating medium dependent 0 to 95 C Sterilization SIP 30 min PTFE 140 C Pressure range Operating pressure 56 bar at 20 C Leak rate A DIN EN 12266 1 Control air Control air pressure 5 5 8 0 bar Quality of control air ISO 8573 1 2001 quality class 3 Materials in product contact Stainless steel ...
Page 15: ...lete actuator 22 Remove the square boss 19 Ball valve manual operation Dismount hand lever Unscrew the screw 8 Remove the disc 9 and hand lever 3 Replacement wear parts Unscrew the nuts 17b and remove screws 15b Remove flanges 2 Dismantle the O rings 14 and thrust collar 6 Dismount the ball 7 from the housing 1 Remove axle 5 Dismount the sealing package 10 11 12 13 from the housing 1 8 2 Assembly ...
Page 16: ...sions 9 1 Control units Control head KI TOP Position indication with sensor mounting Plastic hood transparent stainless steel hood 129 Ø 105 25 5 Position indication with sensor mounting R R1 dog R1 1 Straight pin R2 Position indication R3 O ring R4 Screw R5 Sensor mounting R6 Cap R7 Screw LA air supply ...
Page 17: ...ousing 2 Flange 3 Hand lever 4 Nut 5 Axis 6 Thrust collar 7 Ball 8 Nut 9 Disc 10 13 Sealing package 14 O ring 15 Screw 16 Disc 17 Nut 18 Cap for hand lever 19 Square boss 20 Screw 21 Holding flange 22 Actuator A Control head 15b 2 14 6 14 6 1 8 9 3 4 10 11 12 13 5 2 16 17b 7 15a 17a 19 21 20 22 A 18 ...
Page 18: ... 5 110 81 40 38 0 45 0 122 93 50 51 0 58 5 142 102 65 65 0 75 0 167 132 80 80 0 92 5 192 143 100 100 0 114 226 174 Straight way ball valve S S pneumatic operation DN d1 L1 L3 10 12 5 63 278 15 16 0 73 286 20 20 0 85 289 25 25 0 94 291 32 32 0 110 302 40 38 0 122 335 50 51 0 142 345 65 80 100 Straight way ball valve S S pneumatic operation OD d1 L1 L3 SW 54 51 23 54 51 23 64 60 28 76 63 33 1 1 88 7...
Page 19: ...alve Prevention of overpressure The manufacturer hereby states that the above product is considered as an incomplete machine in the sense defined in the Directive 2006 42 EC on Machinery The above product is exclusively in tended to be installed into a machine or an incomplete machine The said product does not yet con form to all the relevant requirements defined in the Directive on Machinery refe...
