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Kia RIO 2005, General Information Manual

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Kia RIO 2005 General Information Manual Download Page 14

GI -14

GENERAL INFORMATION

SELECTION OF ENGINE OIL

RECOMMENDED ILSAC classification : GF-3 OR ABOVE
RECOMMENDED API classification : SL(SJ) OR ABOVE

RECOMMENDED SAE VISCOSITY GRADES :

20W
- 50

-  7

- 13

- 18

10W
- 30

5W
-20

15W
- 40

*1

*1 : Recommended regardless of environment.
      If not available, refer to the recommended SAE viscosity numbers.

LC8F002A

NOTE

For best performance and maximum protection of all
types of operation, select only those lubricants which
:
1.

Satisfy the requirements of the API classification.

2.

Have the proper SAE grade number for expected
ambient temperature range.

Lubricants that do not have both an SAE grade num-
ber and API service classification on the container
should not be used.

Summary of Contents for RIO 2005

Page 1: ...GENERAL ...

Page 2: ...ORMATION GENERAL IDENTIFICATION NUMBER LOCATIONS EE840C2D Engine number See page GI 3 Vehicle Identification number See page GI 3 Manual Transaxle number See page GI 4 Automatic Transaxle number See page GI 4 LAJF001A ...

Page 3: ...e 22 4 Door Sedan 24 5 Door Hatchback 8 Engine type 1 1 4 Gasoline G4EE 2 1 6 Gasoline G4ED 4 1 5 Diesel D4FA 9 Transaxle type Check digit 2 5 speed manual 3 Automatic 10 Model year 5 2005 6 2006 11 Plant location 6 Soha plant 12 Sequential number 000001 999999 PAINT CODE CODE COLOR UD CLEAR WHITE 6C CLEAR SILVER J1 POLAR SILVER J4 CASHMERE BEIGE 2D SOFT GREEN T5 SAPPHIRE 06 SUNSET ORANGE 08 TROPI...

Page 4: ...RANSMISSION IDENTIFICATION NUMBER MANUAL MANUAL R 1873 5 000001 1 2 3 4 AAJF004A 1 Model R M5CF1 P M5CF2 2 Production year 5 2005 6 2006 3 Gear ratio Tooth number Differential drive gear tooth number Output shaft gear tooth number 1873 73 18 4 056 4 Transaxle production sequence number 000001 999999 AUTOMATIC T N UD 5 1 2 3 4 5 6 AAJF005A 5 Modle T A4AF3 6 Production year 5 2005 6 2006 7 Gear rati...

Page 5: ...TY CERTAIN ELEMENTS OF THE SUPPLEMENTAL RESTRAINT SYSTEM SHALL BE SERVICED OR REPLACED BY AUTHORIZED DEALER TEN YEARS AFTER VEHICLE LABEL FOR FURTHER INFORMATION SEE OWNER S MANUAL SIDE AIR BAG THIS CAR IS EQUIPPED WITH A SIDE AIRBAG SYSTEM TO PROVIDE CONTINUED RELIABILITY CERTAIN ELEMENTS OF THE SIDE AIRBAG SYSTEM SHALL BE SERVICED OR VEHICLE MANUFACTURE DATE SHOWN ON CERTIFICATION LABEL FOR FURT...

Page 6: ...If not propely installed device may become a dangerous projectile See serivce manual instruction DRIVE MODULE CAUTION Caution Don t open remove or transfer to another vehicle Risk of malfunction and bodily injury This unit is to be installed and or dismantled by trained personnel only This item contains an explosive to be installed igniter LAJF004A ...

Page 7: ...GENERAL GI 7 AIR BAG WARNING CAUTION LABEL CONT D C D B A S R S AIRBAG S R S AIRBAG AAJF008A ...

Page 8: ... personnel only This item contains an explosive to be installed igniter D SUPPLEMENTAL RESTRAINT SYSTEM AIRBAG INFORMATION The airbag is a Supplement Restraint System SRS You must always wear the seat belts The airbag system condition is normal when the SRS lamp in the cluster flashes approximately 6 times after the ignition key is turned on and then goes off If any of the following condition occu...

Page 9: ...other flames or sparks away from the battery Keep batteries out of the reach of children because batteries contain highly corrosive SULFURIC ACID Do not allow battery acid to contact your skin eyes clothing or paint finish If any electrolyte gets into your eyes flush your eyes with clean water for at least 15 minutes and get immediate medical attention If possible continue to apply water with a sp...

Page 10: ... to tip forward on the hoist NOTE Since each tire wheel assembly weights approx imately 30lbs 14kg placing the front wheels in the luggage area can assist with the weight dis tribution Use the same support points to support the vehi cle on safety stands 1 Place the lift blocks under the support points as shown in the illustration 2 Raise the hoist a few inches centimeters and rock the vehicle to b...

Page 11: ... and body can be seriously damaged if this method of towing is at tempted If the vehicle cannot be transported by flat bed if should be towed with the front wheels off the ground If due to damage the vehicle must be toward with the front wheels on the ground do not following Manual Transmission Release the parking brake Shift the transmission to neutral Automatic Transmission Release the parking b...

Page 12: ...0 420 3 600 4 200 260 300 M22 1 5 290 330 2 900 3 300 210 240 480 550 4 800 5 500 350 400 M24 1 5 360 420 3 600 4 200 260 300 610 700 6 100 7 000 440 505 NOTE 1 The torques shown in the table are standard val ues under the following conditions Nuts and bolts are made of galvanized steel bar Galvanized plain steel washers are inserted All nuts bolts and plain washers are dry 2 The torques shown in ...

Page 13: ...r latch seat adjuster tailgate latch door hinges tailgate hinge Multipurpose grease NIGL grade 2 Power Steering PSF 3 WARNING Always use Genuine Hyundai parts and recom mended fluid Using any other type of parts and fluid can cause serious damaged if the vehicle LUBRICANTS CAPACITIES Description Capacities Oil pan 3 0 3 17 2 64 Oil filter 0 3 0 32 0 26 Engine oil Total 3 3 3 49 2 90 Cooling system...

Page 14: ...environment If not available refer to the recommended SAE viscosity numbers LC8F002A NOTE For best performance and maximum protection of all types of operation select only those lubricants which 1 Satisfy the requirements of the API classification 2 Have the proper SAE grade number for expected ambient temperature range Lubricants that do not have both an SAE grade num ber and API service classifi...

Page 15: ... vehi cle PREPARATION OF TOOLS AND MESURING EQUIPMENT Be sure that all necessary tools and measuring equipment are available starting work SPECIAL TOOLS Use special tools when they are required EAKE005A REMOVAL OF PARTS First find the cause of the problem and then determine whether removal or disassembly before starting the job EAKE005B DISASSEMBLY If the disassembly procedure is complex requiring...

Page 16: ...arts for reuse All parts to be used again should be carefully and thoroughly cleaned by an appropriate method EAKE005E PARTS When replacing parts use KIA MOTORS genuine parts LAIF006A REPLACEMENT Standard values such as torques and certain adjust ments must be strictly observed in the reassembly of all parts If removed the following parts should always be replaced with new ones 1 Oil seals 2 Gaske...

Page 17: ... gauges and testers to adjust correctly the parts to standard values correctly ELECTRICAL SYSTEM 1 Be sure to disconnect the battery cable from the neg ative terminal of the battery 2 Never pull on the wires when disconnecting connec tors 3 Locking connectors will click when the connector is secure 4 Handle sensors and relays carefully Be careful not to drop them against other parts EAKE005I RUBBE...

Page 18: ...ed for body alterations 2 If the length of the tracking gauge probes is ad justable measure it by lengthening one of two probes as long as the different value in height of the two surface Height Projected dimension EAKE005K MEASURING ACTUAL DIMENSIONS 1 These dimensions indicate the actual linear distance between measurement points and are used as the reference dimensions when a tracking gauge is ...

Page 19: ...is so clamped to the prevent contact with sharp corners of the vehicle body etc or hot parts exhaust manifold etc 9 Check that the wiring is clamped firmly to provide enough clearance from the fan pulley fan belt and other rotating or moving parts 10 Check that the wiring has a little space so that it can vibrate between fixed and moving parts such as the vehicle body and the engine EAKE005N CHECK...

Page 20: ...mov ing the battery cable EAKE005P 2 Attach the wiring harnesses with clamps so that there is no slack However for any harness which passes the engine or other vibrating parts of the vehicle al low some slack within a range that does not allow the engine vibrations to cause the harness to come into contact with any of the surrounding parts and then se cure the harness by using a clamp EAKE005R 3 I...

Page 21: ...e them to strong shock EAKE005U 6 The electronic parts used in the computer relays etc are readily damaged by heat If there is a need for service operations that may cause the temperature to exceed 80 C 176 F remove the electronic parts before hand 80 C 176 F EAKE006A 7 Loose connectors cause problems Make sure that the connectors are always securely fastened EAKE006B ...

Page 22: ...nnectors which have catches by inserting the connectors until they make a clicking sound EAKE006E 11 When using a circuit tester to check continuity or volt age on connector terminals insert the test probe into the harness side If the connector is a sealed con nector insert the test probe through the hole in the rubber cap until contacts the terminal being careful not to damage the insulation of t...

Page 23: ...e hazard To prevent this observe the following pre cautions and explain them to your customer 1 Use only unleaded gasoline 2 Do not run the engine while the car is at rest for a long time Avoid running the engine at fast idle for more than 10minutes and idle speed for more than 20 minutes 3 Avoid start jump tests Do start jumps only when ab solutely necessary Perform this test as rapidly as possib...

Page 24: ...GI 24 GENERAL INFORMATION BODY DIMENSION 1470 1485 1695 1470 910 2500 155 4240 830 1460 1475 4 DOOR Unit mm LAJF006A ...

Page 25: ...GENERAL GI 25 1470 1485 1695 1470 660 2500 155 3990 830 1460 1475 5 DOOR Unit mm LAJF007A ...

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