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REF #

ITEM

DESCRIPTION

QTY

REF #

ITEM

DESCRIPTION

QTY

1

323-00217

MAIN FRAME # 1

1

41

319-00092

IDLER WHEEL #41

1

2

323-00127

CONSOLE TUBE DCV5.2H/EL

1

42

319-00093

NYLOCK NUT M10 #42

1

3

323-00218

FRONT STABILIZER # 3

1

43

302-00637

IDLER WHEEL SPRING#43

1

4

323-00219

REAR STABILIZER # 4

1

44

302-00638

WASHER#44

4

5

323-00308

FRAME, REVISED FOR NEW TRANS WHEEL

2

45

302-00639

SCREW 4X8#45

1

6L

323-00310

SLEEVE DCV5.2H

1

46

319-00094

ARC MAGNET PLATE R110X2.0 # 46

1

6R

323-00220

SLEEVE (RIGHT) # 6R

1

47

302-00640

ARC MAGNETIC SPRING #47

1

7

323-00309

DCV5.2H/EL #7

2

48

302-00641

HEX HEAD SCREW M8X60 #48

2

8L

306-00434

PEDAL L, DCV5.2H

1

49

302-00642

NYLOCK NUT M8 #49

1

8R

306-00435

PEDAL  R, DCV5.2H

1

50

313-00133

REED SWITCH TRI-6.0R

1

9

306-00430

FRONT WHEEL CAP #9, DCV5.2H

2

51

302-00643

SPRING KNOB#51

1

10

306-00432

END CAP, TRI-5.3E, 8.3E

2

52

302-00644

BUSHING#52

1

11

302-00620

SCREW M8X15 # 11

8

53

302-00645

HEX HEAD SCREW 3/8"X45#53

4

12

302-00621

CARRIAGE SCREW M8X70 # 12

4

54

319-00095

SEAT POST #54

1

13

302-00622

WASHER # 13

3

55

306-00436

SEAT, DCV5.2H

1

14

302-00623

NYLOCK NUT M8 # 14

4

56

319-00096

HANDLEBAR TUBE #56

1

15

302-00624

ARC WASHER # 15

12

57

313-00134

HAND PULSE TRI-6.0R

1

16

331-00069

BALLBEARING (L) #16

1

58

302-00646

NUT COVER M8#58

1

17

331-00025

BEARING RIGHT

1

59A 310-00169

UPPER TENSION KNOB WIRE, DCV5.2H

1

18

319-00088

MAGNET #18

1

59B 313-00136

SENSOR DCV6.0R

1

19

319-00089

PULLEY #19

1

60

302-00647

TENSION KNOB #60

1

20

304-00022

BELT, POLY V BELT DCV5.2H

1

61

307-00004

COMPUTER U/R/H/EL DCV5.2

1

21L 330-00028

LEFT CRANK DCV5.2H

1

62

313-00137

EXTENSION WIRE DCV6.0R

1

21R 330-00029

RIGHT CRANK DCV5.2H

1

63

302-00648

CARRIAGE SCREW M6X350#63

4

22L 302-00625

NYLOCK NUT 1/2"X20T #22L

3

64

302-00649

WASHER#64

4

22R 302-00626

NYLOCK NUT 1/2"X21T#22R

3

65

302-00650

NYLOCK NUT M6#65

4

23

306-00433

PLASTIC SPACER, DCV5.2H

2

66

328-00035

FOAM GRIP # 66

2

24

306-00567

ROLL DCV5.2H #24

6

67

306-00437

TUBE CAP, DCV5.2H

2

25

330-00026

RIGHT AXLE DCV5.2H

1

68

306-00438

CAP COVER, DCV5.2H

4

26

330-00027

LEFT AXLE DCV5.2H

1

69

306-00568

ROLL DCV5.2H #69

2

27

311-00054

FLYWHEEL #27

1

70

319-00097

UPPER SEAT TUBE M8 # 70

1

28

331-00024

BEARING, DCV5.2H

3

71

302-00651

SCREW 4X15#71

4

29

302-00627

ARC WASHER # 19

1

72

302-00652

SCREW 3/16"X2"#72

5

30

302-00628

BC NUT #6

1

73

305-00025

LEFT HOUSING DCV5.2H

1

31

302-00629

BC NUT 3/8" #24

1

74

305-00026

RIGHT HOUSING DCV5.2H

1

32

302-00630

SCREW 3/8"#32

1

75

306-00441

OVALCOVER, DCV5.2H

1

33

302-00631

GREASED WHEEL#33

1

76

319-00098

PULSE PLATE # 76

2

34

319-00090

AXLE OF FLY WHEEL #34

1

77

302-00653

SCREW M6X10#77

2

35

302-00632

NYLOCK NUT M8 #35

2

78

302-00654

NYLOCK NUT M8#78

3

36

302-00633

HEX HEAD SCREW 3/8"X26 #36

1

79

302-00655

SPRING WASHER#79

4

37

302-00634

WASHER #37

6

80

302-00656

BOLT#80

2

38

319-00091

IDLER WHEEL PLATE #38

1

81

306-00442

CAP, DCV5.2H

2

39

302-00635

NYLOCK NUT 3/8" #39

1

#

315-00028

OWNER'S MANUAL DCV5.2H

1

40

302-00636

SPACER OF IDLER WHEEL #40

1

#

302-01150

BOLT PACK DCV5.3H

1

DCV5.2H Parts List Rev C

DCV 5.2H PARTS LIST

9

Summary of Contents for DCV5.2H

Page 1: ...ecautions and instructions in this manual before using this equipment Please save this manual for future reference QUESTIONS Call Our Toll Free Keys Fitness Helpline 1 888 340 0482 5 2 HYBRID OWNER S MANUAL 315 00028 06 05 Rev B ...

Page 2: ...ID Model DCV5 2H Questions Please call if you need assistance about operating your exercise bike parts are missing parts become worn or need to be replaced 1 888 340 0482 Monday Friday 8 30 5 30 Central Time When requesting information please have the following available Name Model Part Number Description 1 ...

Page 3: ...e that all users of this exercise bike have read the Owner s Manual and are familiar with warnings and safety precautions This exercise bike has a maximum user capacity of 250 pounds The Discovery exercise unit should only be used on a level surface and is intended for indoor use only It should not be placed in a garage patio or near water Keys recommends an equipment mat be placed under the unit ...

Page 4: ...ly of DISCOVERY 5 2 Hybrid REMOVE ALL SECURITY TAPE AND WRAPPING BEFORE BEGINNING Pedal Rear Stabilizer Front Stabilizer Mainframe Seat Post Handlebar Post Resistance Knob Handlebar Computer Seat Handlebar 3 ...

Page 5: ...15 12 10X26 Washer 37 4 M6 Cap nut 65 4 10X13X14 Screw Driver M8x15mm Screw 11 8 3 8 Nylock nut 39 4 M8 Cap nut 14 4 M6X40mm Carriage Bolt 63 4 17X13X14 Screw Driver M5 Allen Wrench 3 8 x45 Hex Head Screw 53 4 M8X70mm Carriage Bolt 12 4 ...

Page 6: ...s 12 15 14 Attach the rear stabilizer 4 to the main frame 1 with carriage bolt washers and cap nuts 12 15 14 2 Connect sensor cable 50 to the exten sion wire 62 Secure the handlebar post 2 with screws and washers 11 15 2 1 Guide the cable from the resistance knob 59A through the eyelet see picture A Then pull the resistance knob 59A over the gap of the resistance cable 59B see picture B 5 ...

Page 7: ...6L 6R to the handlebar post 2 with washers nylon lock nut and platic cap 44 22L 68 Attach the pedal tube arm 7 to the crank with nylon lock nut 22L 22R 4 Connect the pedals 8L 8R onto the pedal tube 7 with the nylon lock nut 39 washers 37 and screws 53 Each pedal is marked L for left and R for right ...

Page 8: ...st tube 54 and fasten the nylon lock nuts and attachment bar 78 58 Release the seat knob 51 and then insert the seat post 70 into the mainframe Secure the desired height by tightening the knob 6 Attach the small handlebars 56 to the handlebar post 2 with screws and washers 11 15 7 ...

Page 9: ... that protrudes from the upright tube into the jack of the computer 61 Attach the computer to the upright tube with nuts 49 Connect pulse wires 57 to computer 61 8 Attach two handlebars 5 onto the axles of the handlebar post 2 with the carriage bolts 63 washers 64 and cap nuts 65 ...

Page 10: ...9 1 60 302 00647 TENSION KNOB 60 1 20 304 00022 BELT POLY V BELT DCV5 2H 1 61 307 00004 COMPUTER U R H EL DCV5 2 1 21L 330 00028 LEFT CRANK DCV5 2H 1 62 313 00137 EXTENSION WIRE DCV6 0R 1 21R 330 00029 RIGHT CRANK DCV5 2H 1 63 302 00648 CARRIAGE SCREW M6X350 63 4 22L 302 00625 NYLOCK NUT 1 2 X20T 22L 3 64 302 00649 WASHER 64 4 22R 302 00626 NYLOCK NUT 1 2 X21T 22R 3 65 302 00650 NYLOCK NUT M6 65 4...

Page 11: ...49 66 71 75 67 72 72 73 22L 69 44 46 30 32 31 15 29 81 80 35 48 28 47 27 49 48 16 21 15 22L 14 1 15 14 10 33 28 35 4 12 13 34 18 10 14 20 17 11 11 14 15 15 15 45 11 59B 2 60 7 24 6R 24 19 50 23 24 21 22R 81 80 37 39 25 24 8R 59A 60 64 65 63 68 22L 24 44 61 75 11 5 15 40 37 68 43 53 39 36 37 38 1 42 28 41 74 71 67 DCV 5 2H EXPLODED VIEW ...

Page 12: ... rate at these times at rest after warming up during your workout and two minutes into your cool down to accurately track your progress as it relates to better fitness During your first several months of exercising the AHA recommends aiming for the lower part of the target heart rate zone 60 then gradually progressing up to 75 According to the AHA exercising above 75 of your maximum heart rate may...

Page 13: ...low end or 60 of MHR 190 x 75 142 high end or 75 of MHR 30 year old THR Target Heart Rate would be 114 142 See Table for additional calculations 100 85 75 60 Serious athletic training range Cardiovascular conditioning range Fat burning range 20 25 30 35 40 45 50 55 60 65 AGE 200 195 190 185 180 175 170 165 160 155 170 166 162 157 153 149 145 140 136 132 150 146 143 139 135 131 128 124 120 116 120 ...

Page 14: ... prepay any shipping charges export taxes custom duties and taxes or any other charges associat ed with transportation of the parts or Product In addition you are responsible for insuring any parts or Product shipped or returned You assume the risk of loss during shipment You must present Keys with proof of purchase documents including the date of purchase Any evidence of alteration erasing or for...

Page 15: ...Keys Fitness Products L P 4009 Distribution Dr Suite 250 Garland Texas 75041 ...

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