Kett KM-440 Safety Rules Download Page 6

MAINTENANCE

When servicing, use only identical replacement parts. Tool may be cleaned and lubricated by the user, but any other servicing, including the changing of 
carbon brushes, should be performed by the manufacturer or any authorized representative or service station.
 

Cable 

The cable or cord is the “life line” of your tool. Keep it clean by wiping it off occasionally. Keep it out of oils and greases. Coil it neatly when not in use 
and avoid dragging it across sharp surfaces or using it as a handle to lift the tool.
 
When using the tool at a considerable distance from power source, an extension cable of adequate size must be used to prevent loss of power and over-
heating. 

For extension cables up to 75 feet use number 18; for 100 feet use number 16; and for up to 200 feet use number 14 wire gage. If you are working with 
a 230 volt fool, cable lengths may be doubled using the same wire gage sizes as prescribed above for the 120 volt tool. 

Lubrication 
Always disconnect KM-440 Electric Shear from power source before lubricating. 

Once every three months, depending upon usage, remove the shear Head from the power unit following the instructions given on the service sheet un-
der the heading “Disassembly-To remove the shear head assembly (40-20) from the drive motor.” Put a few drops of heavy oil on the Eccentric Bearing 
Assembly (40-24), so that it saturates the needle bearing (40-24-2). Grease is even better if it can be forced or pressed into the needle bearing rollers. 
The outside surface of the Eccentric Bearing Ring (40-24-3) should also be greased. 

Tools that have seen continuous use should also have the gear train lubricated periodically, preferably at the same time the eccentric bearing assembly 
is serviced. To lubricate the gears remove the screws that hold the gear case to the motor shell. Remove the gear case from the cover plate and wipe 
out the old grease with a cloth. Wash the gears and spindles with kerosene or cleaning fl uid. Refi ll the gear case ONLY 1/3 FULL with a good standard 
gear grease. Never fi ll more than 1/3. The Ball bearing in the gear case is a closed type bearing. It has been permanently lubricated at the factory to last 
the life of the bearing. This bearing should NEVER be immersed in a solvent or cleaning fl uid. 

Adherence to these maintenance instructions will greatly increase the life of your Model KM-440 Electric Shear, so it will give you long and satisfactory 
service. 

The Kett Tool Company

5055 Madison Road

Cincinnati, Ohio 45247

(513)271-0333

fax (513)271-5318
www.kett-tool.com

[email protected]

K12-398

Summary of Contents for KM-440

Page 1: ...SAFETY RULES MODEL KM 440 ELECTRIC SHEAR The KM 440 has a DOUBLE INSULATED power unit equipped with a 2 wire cord and 2 prong plug ...

Page 2: ... Prevent body contact with grounded surfaces for example pipes radiators ranges refrigerator enclosures Keep Children Away Do not let visitors contact tool or extension cord All visitors should be kept away from work area Store Idle Tools When not in use tools should be stored in dry high or locked up place out of reach of children Don t Force Tool It will do the job better and safer at the rate f...

Page 3: ...influence of drugs alcohol or medi cation Check Damaged Parts Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment if moving parts binding or moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part ...

Page 4: ...L BEARING 1 14 253139 0 FLAT WASHER 1 15 240022 0 FAN 1 16 517321 8 ARMATURE ASSY 120V 1 INC 13 15 17 18 17 681636 0 INSULATION WASHER 1 18 211021 9 BALL BEARING 1 19 421479 6 RUBBER RING 1 20 266147 2 TAPPING SCREW 2 21 416993 5 BAFFLE PLATE 1 22 633441 1 FIELD 120V 1 23 451374 6 MOTOR HOUSING 1 24 417625 7 HOOK 1 26 643973 0 BRUSH HOLDER 1 27 643971 4 BRUSH HOLDER 1 28 191927 6 CARBON BRUSH 1 29...

Page 5: ...opriate wrench Lubricate bearing with a good grade of bearing grease To install cutter blades into shear housing 40 23 place the side knives 60 22L and 60 22R into position in the shear housing 40 23 Insert center cap screw 92 28 through the side knives 60 22L and 60 22R with rear spacer bushing 60 27 between them and start cap screw into thread just enough to hold blades in place DO NOT TIGHTEN I...

Page 6: ... un der the heading Disassembly To remove the shear head assembly 40 20 from the drive motor Put a few drops of heavy oil on the Eccentric Bearing Assembly 40 24 so that it saturates the needle bearing 40 24 2 Grease is even better if it can be forced or pressed into the needle bearing rollers The outside surface of the Eccentric Bearing Ring 40 24 3 should also be greased Tools that have seen con...

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