Kenworth t800 Owner'S Manual Download

Page: 146 / 276

08/12

5-60

Section 5

Frame Layouts

D13A

—Use with the following models: T800SH

Dimension B (BOC To Battery Box)* = -4.5in

Dimension E (BOC to DPF/SCR) = 19.6in

Dimension D (BOC to DEF tank)* = 1.0in

TABLE 5-56.

T8SH

Fuel Tank Size

Dimension F

BOC to Fuel Tank,

Daycab (in)

Dimension F

BOC to Fuel Tank,

Extended Daycab (in)

Diameter

Gallons Length (in)

22” Diameter Tank

35.5

-3.7

-9.4

38.0

-1.2

-6.9

47.3

8.1

2.4

100

62.2

23.0

17.3

120

74.2

35.0

29.3

24.5” Diameter Tank

30.5

-8.7

-14.4

38.5

-0.7

-6.4

45.5

6.3

0.6

100

50.0

10.8

5.1

*Subtract 5.7 inches for the extended Daycab.
NOTE: DIMENSION “B” IS CALCULATED USING A STANDARD BATTERY BOX. OPTIONAL EXTENDED BOXES WILL CHANGE DIMENSION “B”

D13 Char

Summary of Contents for t800

Page 1: ...Kenworth Heavy Duty Body Builder Manual 2012 ...

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Page 3: ...Kenworth Heavy Duty Body Builder Manual ...

Page 4: ...dem 3 22 Reyco 79KB Single Rear Axle 3 23 Reyco 102 Tandem Rear Axle 3 24 Neway AD 123 Single Rear Axle 3 25 Neway AD 246 Tandem Suspension 3 26 Neway AD 369 Tridem Suspension 3 27 Hendrickson Primaax Tandem Suspension 3 28 Hendrickson Primaax Tridem Suspension 3 29 Hendrickson HMX Tandem Suspension 3 30 Hendrickson RT Tandem Suspension 3 31 Chalmers 856 46 Tandem Suspension 3 32 PUSHER AXLES 3 34...

Page 5: ... GAUGES AND SWITCHES 8 9 TELLTALE SYMBOLS 8 17 SPARE RELAYS BODY BUILDER INSTALLED For loads exceeding 20 amps 8 23 ADDITIONAL SPARE CIRCUITS 8 25 REMOTE PTO THROTTLE HARNESS 8 27 MULTIFUNCTION TURN SIGNAL STALK CHASSIS NODE CHASSIS LOAD CENTER 8 28 CHASSIS LOAD CENTER DIMENSIONS 8 30 2010 ELECTRICAL HARDWARE 8 31 TRAILER CABLE CONNECTIONS 8 35 Bendix Electronic Stability Program 8 37 FACTORY INST...

Page 6: ... View of Right Hand Under DPF and SCR with Single SOC Tailpipe 4 12 FIGURE 4 15 Isometric View of Right Hand Under DPF and SCR with Dual SOC Tailpipes 4 13 FIGURE 4 16 Top View of Right Hand Under DPF and SCR with Dual SOC Tailpipes 4 13 FIGURE 4 17 Right View of Right Hand Under DPF and SCR with Dual SOC Tailpipes 4 14 FIGURE 4 18 Back View of Right Hand Under DPF and SCR with Dual SOC Tailpipes ...

Page 7: ...ting with Wood and Fabricated Spacers inch mm 6 7 FIGURE 6 12 Clearance Space for Air Lines and Cables 6 8 FIGURE 6 13 Example of Fishplate Bracket at Rear End of Body used with U Bolts 6 9 FIGURE 7 1 Detail of Frame Extension and Joint Welding 7 2 FIGURE 7 2 Frame Insert 7 3 FIGURE 7 3 Comparison of Original Shortened and Extended Wheelbases 7 4 FIGURE 7 4 Crossmember Added When Distance Exceeds ...

Page 8: ...er Connector 8 35 FIGURE 8 26 ISO 3731 Trailer Connector 8 35 FIGURE 8 27 Junction Box 8 36 FIGURE 8 31 Snow plow icon 8 38 FIGURE 8 32 8 38 FIGURE 9 1 Clamp and Butterfly Clamp 9 1 FIGURE 9 2 Butterfly Tie 9 1 FIGURE 9 3 Tie Strap 9 1 FIGURE 9 4 Heavy Duty HD Mount 9 2 FIGURE 9 5 Definition of measurements 9 4 FIGURE A 1 Vehicle Identification Number VIN A 1 FIGURE A 2 Drivers Door and Door Frame...

Page 9: ...l Length in 5 2 TABLE 5 3 Battery Box Centerframe Lengths in 5 2 Table 5 4 DEF Tanks Systems 5 3 TABLE 6 1 Single Steel Rails 6 1 TABLE 6 2 Inserted Steel Rails 6 1 TABLE 7 1 Customary Grade 8 UNF or UNC 7 7 TABLE 7 2 U S Customary Grade 8 Metric Class 10 9 7 7 TABLE 8 1 Telltales Position and Color 8 18 TABLE 8 3 Chassis Node Guideline 8 28 TABLE 8 4 Wire Number General Categories 8 33 TABLE 8 6 ...

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Page 11: ... engines The Body Builder Manual can be very useful when specifying a vehicle particularly when the body builder is involved in the vehicle definition and ordering process Early in the process professional body builders can often contribute valuable information that reduces the ultimate cost of the body installation In the interest of continuing product development Kenworth reserves the right to c...

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Page 13: ...ate amperage requirements An incor rectly specified circuit breaker could result in a electrical overload or fire situation Follow the liftgate installation instructions and use a circuit breaker with the recommended capacity Signals a potentially hazardous situation which if not avoided could result in minor or mod erate injury or damage to the vehicle Example CAUTION Never use a torch to make a ...

Page 14: ... Major Components and Weights Label Incomplete Vehicle Certification Label Safety Mark Canadian Registry Only Tire Rim and Weight Rating Data label As the Intermediate or Final Stage Manufacturer you should retain the Incomplete Vehicle Document for your records In addition you should record and retain the manufacturer and serial number of the tires on the vehicle Upon completion of the vehicle in...

Page 15: ...issions performance certification If modifications are required they must first be approved by the engine manufacturer Unapproved modifications could negatively effect emissions performance certification There is no guarantee that proposed modifications will be approved Contact the engine manufacturer for any requirements and restrictions prior to any modifications For Cummins Contact 1 800 DIESEL...

Page 16: ...sh and fuel fill Modification of the pressure side secondary filter and plumbing is not allowed without engine manufacturer approval Body installation of fuel tank or routing of lines must not cause significant increase in fuel temperature Fuel hoses shall meet or exceed OEM supplied hose material construction specifications Compressed Air System The following are highlights of some of the more co...

Page 17: ...lamped joints Drainage may not come in contact with the DPF SCR catalyst sensors or wiring Allow sufficient clearance for removing sensors from DPF Thermistors require four inches Other sensors require one inch Wiring should be routed protected from heat and properly secured to prevent damage from other components The exhaust system from an auxiliary power unit APU must not be connected to any par...

Page 18: ...itions Installation of aftermarket transfer cases must address the vehicle speed sensor position The standard posi tion of the speed sensor is at the transmission tail shaft When a transfer case is added it is best to relocate the sensor to the axle side output shaft of the transfer case This is typically accomplished by adding a tone wheel into the driveline yoke assembly Wiring extensions for th...

Page 19: ...Standards Organiza tion The figure below shows the instrument cluster and MIL lamp position Note this lamp location is fixed with respect to the controls and its location may not be changed if you are updating the warning lamp cards Figure 2 5 Instrument Cluster for T4 T6 T8 W9 C5 used with EPA2010 Emission compliant engines The Check Engine lamp is symbol 21 and the MIL is symbol 8 In addition to...

Page 20: ...ay not be reduced All sensors must be retained in existing locations To retain system seal proper clamp torque must be used Refer to service manual for proper clamp torque Charge Air Cooler System The following are highlights of some of the more common or critical aspects of this system The Charge Air Cooler may not be modified The installation of engine overspeed shutdown devices must not introdu...

Page 21: ...on EOF Frame Rail Overhang Behind Rear Axle measured from the centerline of tandems FS Front Suspension Height RS Rear Suspension Height WB Wheelbase SOC Side of Cab BOC Back of Cab TURNING RADIUS Approximate turning radius specifications are listed in the following tables as a general guide It is important to note that optional components may alter the results TABLE 3 2 Turning Radius Model Steer...

Page 22: ...6 291 47 5 303 49 5 323 52 5 331 53 5 W900S Dual TAS 65 Dana Spicer D2000 20K Standard Track Alcoa 82365 22 5 X 12 25 Bridgestone M844 425 65R22 5 Tandem 52 Axle Spacing 181 33 193 35 201 36 213 38 220 39 232 41 240 42 252 44 260 45 272 47 280 48 5 291 50 303 52 323 55 331 56 W900B Dual TAS 65 Dana Spicer D2000 20K Standard Track Alcoa 82365 22 5 X 12 25 Bridgestone M844 425 65R22 5 Tandem 52 Axle...

Page 23: ...2 44 260 45 272 47 280 48 291 50 303 52 323 55 331 56 W900S Dual TAS 65 Dana Spicer D2000 20K Standard Track Alcoa 82364 22 5 X 12 25 Bridgestone M844 425 65R22 5 Tandem 52 Axle Spacing 181 45 193 49 201 50 213 52 220 54 232 56 240 58 252 61 260 62 272 65 280 67 291 69 303 72 323 76 331 78 W900B Dual TAS 65 Dana Spicer D2000 20K Standard Track Alcoa 82364 22 5 X 12 25 Bridgestone M844 425 65R22 5 ...

Page 24: ... an example of Kenworth s turn circle calculation made in Prospector for your specific chassis Your local Kenworth dealer can provide this information to you Figure 3 1 Prospecter Turn Circle Analysis Please consult your local Kenworth Dealer for this information as it is chassis specific ...

Page 25: ... illustrate important measurements critical to designing bodies of all types See the Contents at the beginning of the manual to locate the drawing that you need Note To determine overall height please locate the chart Table 3 3 on page 3 16 and add that value to the height All heights are given from the bottom of the frame rail Kenworth also offers dxf files and frame layouts of ordered chassis fo...

Page 26: ...3 6 Section 3 Dimensions 08 12 T800 with Split Fenders The following drawings are of a standard T800 with the optional of the Split Fender hood shown with standard chassis components ...

Page 27: ...3 7 Section 3 Dimensions 08 12 T800 Short Hood The following drawings are of a T800 Short Hood shown with standard chassis components ...

Page 28: ...3 8 Section 3 Dimensions 08 12 T800 with FEPTO Front Engine Power Take Off The following drawings are of a T800 with the optional FEPTO package Note the extended frame rails ...

Page 29: ...3 9 Section 3 Dimensions 08 12 T800 Wide Hood The following drawings are of a T800 Wide Hood which allows for the 1780 square inch radiator ...

Page 30: ...3 10 Section 3 Dimensions 08 12 W900S The following drawings are of the W900 Sloped Hood chassis shown with some optional components ...

Page 31: ...3 11 Section 3 Dimensions 08 12 W900B The following drawings are of the W900B Straight Hood chassis shown with standard chassis components ...

Page 32: ...3 12 Section 3 Dimensions 08 12 W900L The following drawings are of the W900L shown with standard chassis components ...

Page 33: ...3 13 Section 3 Dimensions 08 12 C500 The following drawings are of the C500 shown with standard chassis components Shown with optional wheels and tires ...

Page 34: ...b is shown on a standard T800 chassis It is important to note that the Extended Day will increase any of the models bumper to back of cab dimension and front axle to back of cab dimension by 5 7 The height from the bottom of the frame rail will be 86 9 across the models ...

Page 35: ... is shown on a standard T800 chassis It is important to note that the 38 will increase any of the models bumper to back of cab dimension and front axle to back of cab dimension by 28 The height from the bottom of the frame rail will be 93 2 across the models ...

Page 36: ...overall height Note the frame rail height itself will not affect the overall height as all components are located from the bottom of the frame rail TABLE 3 3 Ride Heights To calculate the frame height use the following formulas Front Frame Height FS 1 2 Front Tire Diameter Rear Frame Height RS 1 2 Rear Tire Diameter Front Suspension T800 T800SHW900B Front Suspension FS Laden Unladen 12K Taperleaf ...

Page 37: ...nworth AG400 9 9 Kenworth AG460 10 5 10 5 Kenworth AG690 Tridem 10 5 10 5 Reyco 79KB 23K Rating 8 3 10 8 Reyco 102 38K Rating 9 2 10 8 Chalmers 854 40 L HS 40K Rating 9 6 11 Chalmers 854 46 H 46K Rating 10 1 12 4 Chalmers 854 50 H HS 50K Rating 10 8 12 5 Chalmers 865 65 XL 65K Rating 13 15 7 Hend HMX400 16 5 Saddle 9 5 10 6 Hend HMX400 17 5 Saddle 10 5 11 6 Hend HMX460 46K 16 5 Saddle 9 5 10 6 Hen...

Page 38: ...ponents See Tables 7 1 and 7 2 on page 7 7 It would be a good idea in this case to order the frame layout of your chassis along with your truck order This can be done on any Kenworth truck and will be provided 4 weeks ahead of the build schedule If there are hole locations that are not detailed please work with your local Kenworth Dealer to request that information Additionally optional axle spaci...

Page 39: ...0L Tandem 40K 52 8 5 8 5 AG400L Tandem 40K 54 8 5 8 5 Note Actual axle spacing can depart from nominal due to axle slant requirements Final axle spacing can vary by more than an inch from nominal in some cases If precise axle spacing is critical due to body installation or state local regulatory requirements please contact Kenworth Applications technical Support for assistance ...

Page 40: ...AG400 Tandem 40K 52 9 9 AG400 Tandem 40K 54 9 9 Note Actual axle spacing can depart from nominal due to axle slant requirements Final axle spacing can vary by more than an inch from nominal in some cases If precise axle spacing is critical due to body installation or state local regulatory requirements please contact Kenworth Applications technical Support for assistance ...

Page 41: ...ight AG460 Tandem 60 Spacing 46K 60 10 10 Note Actual axle spacing can depart from nominal due to axle slant requirements Final axle spacing can vary by more than an inch from nominal in some cases If precise axle spacing is critical due to body installation or state local regulatory requirements please contact Kenworth Applications technical Support for assistance ...

Page 42: ...de Height AG690 Tridem 69K 108 54 54 10 10 Note Actual axle spacing can depart from nominal due to axle slant requirements Final axle spacing can vary by more than an inch from nominal in some cases If precise axle spacing is critical due to body installation or state local regulatory requirements please contact Kenworth Applications technical Support for assistance ...

Page 43: ...ptional Reyco 79KB Suspensions TABLE 3 8 Rear Suspension Options Suspension Type Rating Axle Spacing Laden Ride Height Unladen Ride Height Reyco 79KB single 20K 8 3 10 8 Reyco 79KB single 23K 8 3 10 8 Reyco 79KB single 26K 8 2 11 3 Reyco 79KB single 31K 9 6 12 2 ...

Page 44: ... Ride Height Unladen Ride Height Reyco 102 Tandem 38K 52 9 2 10 8 Note Actual axle spacing can depart from nominal due to axle slant requirements Final axle spacing can vary by more than an inch from nominal in some cases If precise axle spacing is critical due to body installation or state local regulatory requirements please contact Kenworth Applications technical Support for assistance ...

Page 45: ...Neway ADz 123 Single Rear Axle Optional Neway AD Single Suspensions TABLE 3 10 Rear Suspension Options Suspension Type Rating Axle Spacing Laden Ride Height Unladen Ride Height Neway AD123 single 23K 10 10 Neway AD126 single 26K 10 10 ...

Page 46: ... 60 10 10 Neway AD246 tandem 46K 72 10 10 Neway AD252 tandem 52K 54 10 10 Neway AD252 tandem 52K 60 10 10 Neway AD252 tandem 52K 72 10 10 Neway AD252 tandem 52K 60 12 12 Note Actual axle spacing can depart from nominal due to axle slant requirements Final axle spacing can vary by more than an inch from nominal in some cases If precise axle spacing is critical due to body installation or state loca...

Page 47: ...e Height Neway AD369 tridem 69K 54 10 10 Neway AD369 tridem 69K 60 10 10 Neway AD369 tridem 69K 60 12 12 Note Actual axle spacing can depart from nominal due to axle slant requirements Final axle spacing can vary by more than an inch from nominal in some cases If precise axle spacing is critical due to body installation or state local regulatory requirements please contact Kenworth Applications te...

Page 48: ...e Height Hendrickson Primaax Tandem 46K 54 10 10 Hendrickson Primaax Tandem 46K 60 10 10 Hendrickson Primaax Tandem 46K 72 10 10 Note Actual axle spacing can depart from nominal due to axle slant requirements Final axle spacing can vary by more than an inch from nominal in some cases If precise axle spacing is critical due to body installation or state local regulatory requirements please contact ...

Page 49: ...e Height Unladen Ride Height Hendrickson Primaax Tridem 69K 54 10 10 Hendrickson Primaax Tridem 69K 60 10 10 Note Actual axle spacing can depart from nominal due to axle slant requirements Final axle spacing can vary by more than an inch from nominal in some cases If precise axle spacing is critical due to body installation or state local regulatory requirements please contact Kenworth Application...

Page 50: ... 54 9 5 10 6 Hendrickson HMX400 17 5 saddle 40K 54 10 5 11 6 Hendrickson HMX460 16 5 saddle 46K 54 9 5 10 6 Hendrickson HMX460 17 5 saddle 46K 54 10 5 11 6 Note Actual axle spacing can depart from nominal due to axle slant requirements Final axle spacing can vary by more than an inch from nominal in some cases If precise axle spacing is critical due to body installation or state local regulatory r...

Page 51: ...1 Hendrickson RT463 7 94 saddle 46K 60 11 9 13 0 Hendrickson RTE463 7 19 saddle 46K 52 10 5 11 6 Hendrickson RT523 6 saddle 52K 52 9 9 11 0 Hendrickson RT523 6 saddle 52K 54 9 9 11 0 Hendrickson RT523 7 19 saddle 52K 54 11 1 12 2 Hendrickson RT523 11 saddle 52K 54 14 9 16 0 Hendrickson RT523 6 saddle 52K 60 9 9 11 0 Hendrickson RT523 7 19 saddle 52K 60 11 1 12 2 Note Actual axle spacing can depart...

Page 52: ...ht Chalmers 854 40 L 40K 54 8 9 11 1 Chalmers 854 40 L HS 40K 54 9 6 11 1 Chalmers 854 40 H 40K 54 10 2 12 4 Chalmers 854 40 H HS 40K 54 10 9 12 4 Chalmers 854 46 L 46K 54 8 9 11 3 Chalmers 854 46 L HS 46K 54 9 6 11 3 Chalmers 854 46 H 46K 54 10 1 12 5 Chalmers 854 46 H HS 46K 54 10 9 12 5 Chalmers 854 46 XXH HS 46K 54 15 6 17 3 Chalmers 854 46 XXXH HS 46K 54 17 1 18 8 Chalmers 854 50 L 50K 54 8 9...

Page 53: ...lmers 860 46 XXH HS 46K 60 15 6 17 3 Chalmers 860 50 L 50K 60 8 9 11 3 Chalmers 860 50 L HS 50K 60 9 6 11 3 Chalmers 860 50 H 50K 60 10 1 12 5 Chalmers 860 50 H HS 50K 60 10 9 12 5 Chalmers 860 50 XH 50K 60 12 1 14 6 Chalmers 860 52 H 52K 60 10 9 12 5 Chalmers 860 52 XXH 52K 60 15 6 17 6 Chalmers 872 46 H 46K 72 10 1 12 5 Chalmers 872 46 H HS 46K 72 11 0 12 5 Chalmers 872 50 H HS 50K 72 11 0 12 5 ...

Page 54: ...ons are shown When using the pusher layouts to determine available frame space please be aware that clearances required are not shown For information that may not be detailed in these drawings work with your local Kenworth Dealer to request that information Watson Chalin Super Lite 8K Steerable Pusher Watson Chalin Tru Track Alumilite 13 2K Steerable Pusher ...

Page 55: ...3 35 Section 3 Dimensions 08 12 Watson Chalin Tru Track 20K Steerable Pusher Watson Chalin Atlas 22 5K Non Steerable Pusher ...

Page 56: ... wheel disc offset can have a positive or negative impact on the axle carry ing capacity of the axle TABLE 3 18 Axle Width Calculation Axle Drive Wheel Tire Configuration Track Dim A Overall Width Dim B Dana Spicer D46 170 H P 46K Dual Alcoa 88367 22 5X8 25 BR M726EL 11R22 5 4 4 73 3 97 8 Dana Spicer D46 170 H P 46K Dual Alcoa 98364 24 5X8 25 BR M726EL 11R24 5 4 4 73 6 98 0 Dana Spicer D46 170W H ...

Page 57: ...00 20K Alcoa 82365 24 5X12 25 BR M844F 425 65R22 5 Cast 86 5 102 7 Dana Spicer D2000 20K Alcoa 82364 24 5X12 25 BR M844F 425 65R22 5 Cast 82 6 98 8 Axle Pusher Non Steerable Wheel Tire Wheel Orientation Track Dim A Overall Width Dim B NS PSHR WCAL ATLAS Std Track 72 5 16K GAWR Alcoa 82365 24 5X12 25 BR M844F 425 65R22 5 Default Same as RR 79 4 95 6 NS PSHR WCAL ATLAS Wide Track 77 5 Alcoa 82365 24...

Page 58: ...d 10 4 laden TABLE 3 19 Ground Clearance for Fuel Tanks Front Suspension Front Tires Rear Suspension Rear Tires Fuel Tank Size Component Dimension A Distance from Bottom of Frame Rail in Dimension B Ground Clearance in Unladen Laden 20K Taperleaf Spring M844F 425 65R22 5 Hendrickson HMX 460 17 5 Saddle Height M711 11R24 5 22 Diameter Fuel Tank 16 3 17 2 14 9 DEF Tank 15 3 18 2 15 9 24 5 Diameter F...

Page 59: ...ame Rail in Dimension B Ground Clearance in Unladen Laden 20K Taper leaf Spring M844F 425 65R22 5 Tires Hendrickson HMX 460 17 5 Saddle Height M711 11R24 5 Battery Box with Air Tanks 17 3 16 2 13 9 Vocational Battery Box with Air Tanks 17 8 15 7 13 4 DPF1 Box 15 6 17 8 15 5 1 Dimensions shown are for daycabs with high route exhaust Sleeper ground clearance is reduced by 1 3 inches ...

Page 60: ...rough your local Kenworth dealer Note Installations depict multiple PTOs In order to ensure the PTO area remains clear of air equipment electrical and emissions equipment Kenworth recom mends always ordering PTO controls even when installing the PTO aftermarket Kenworth does offer a variety of factory installed PTOs Contact your local dealer for assistance Manual Transmission ...

Page 61: ...3 41 Section 3 Dimensions 08 12 Allison Transmission ...

Page 62: ...3 42 Section 3 Dimensions 08 12 This page intentionally left blank ...

Page 63: ...action to occur be tween the ammonia and NOx turning it into water and nitrogen For more information on the specific details of how SCR works please contact your local Kenworth dealer DEF System Schematic On most Kenworth chassis the DEF Supply Module or pump is integrated into the DEF tank Kenworth does not allow relocation of this pump The following schematic details how the DEF lines route to t...

Page 64: ...SCR system must not be tampered with or used for a source of heat and or cooling for other components on the chassis It is critical that the system is not compromised in any manner DEF Tank Small Tank Shown DEF Tank Heating Element 5 8 Coolant Hose Green Draw Return Tee Draw Tee Coolant Bulkhead Frame mounted 3 8 Coolant Hose Blue Return 2 2 Coolant Valve 3 8 Coolant Hose Green Draw DEF Dosing Mod...

Page 65: ... Dimensions for DEF System When relocating any DEF system components the locations must meet the guidelines below Failure to comply may result in non conformance to EPA standards and engine shutdown DEF piping relative heights In order to ensure proper functionality of DEF system the height differences in the guidelines below must be followed during line routing and component placement With all re...

Page 66: ...commonly called an injector this injector is located on the SCR mixing pipe which is between the DPF and SCR canister The measurement point on the dosing module is the top of the DEF fluid pressure line See Figure 4 2 Figure 4 2 Measurement Location of DEF Dosing Module Injector The following relocation guidelines are dependant on exhaust configuration and DEF tank type and location The Dosing Mod...

Page 67: ...ween the supply module and dosing module can not exceed one meter The supply module is integrated into the DEF tank assembly separation of the module from the tank is not allowed When relocating the components the maximum pressure DEF hose length from Supply module to Dosing Module is 3 meters 118 DEF Pressure hose must include a trap in the routing if Dosing Module is below the highest point of t...

Page 68: ...he supply module and dosing module can not exceed one meter The supply module is integrated into the DEF tank assembly separation of the module from the tank is not allowed When relocating the components the maximum pressure DEF hose length from Supply module to Dosing Module is 3 meters 118 Vertical DPF and SCR with Small Medium or Large DEF Tanks Figure 4 6 Vertical Exhaust with Small Medium or ...

Page 69: ...enworth does not allow relocation of this tank only relocation of the supply module The height differential between the supply module and dosing module can not exceed one meter The CBOC tank does not have an integrated supply module The standard KW installation is a supply module located inside of the frame rail When relocating either the supply module or the tank the maximum height differential b...

Page 70: ...ide of the frame rail When relocating either the supply module or the tank the maximum height differential between the sup ply module and the bottom of the tank is one meter The maximum line length is 2 meters between supply module and DEF tank sending unit When relocating the components the maximum pressure DEF hose length from Supply module to Dosing Module is 3 meters 118 Routing to the Dosing ...

Page 71: ...de of the frame rail back of cab Body builders may need to relocate this component and should follow the location and length restrictions above Additionally the mounting and the orientation of the Supply Module must not exceed 45 from vertical in two directions as shown in Figure 4 10 below Figure 4 10 Supply Module Allowed Clocking Angles Minimum 12 Line Length Below Dosing Module ...

Page 72: ...of cab on stanchion brackets RH Under DPF and SCR Horizontal DPF and SCR Independent Back of Cab The following images depict the typical exhaust routings for each system and can be used to determine exhaust routing paths for systems you choose Dimensional information can be found in Section 5 of this manual Body Builders must not modify including altering substituting and relocating the DPF and SC...

Page 73: ...tment Right Hand Under DPF and SCR on Daycab with Single Side of Cab Tailpipe Figure 4 11 Isometric View of Right Hand Under DPF and SCR with Single SOC Tailpipe Figure 4 12 Top View of Right Hand Under DPF and SCR with Single SOC Tailpipe ...

Page 74: ...08 12 4 12 Section 4 Exhaust Aftertreatment Figure 4 13 Right View of Right Hand Under DPF and SCR with Single SOC Tailpipe Figure 4 14 Back View of Right Hand Under DPF and SCR with Single SOC Tailpipe ...

Page 75: ...eatment Right Hand Under DPF and SCR on Daycab with Dual Side of Cab Tailpipes Figure 4 15 Isometric View of Right Hand Under DPF and SCR with Dual SOC Tailpipes Figure 4 16 Top View of Right Hand Under DPF and SCR with Dual SOC Tailpipes ...

Page 76: ...08 12 4 14 Section 4 Exhaust Aftertreatment Figure 4 17 Right View of Right Hand Under DPF and SCR with Dual SOC Tailpipes Figure 4 18 Back View of Right Hand Under DPF and SCR with Dual SOC Tailpipes ...

Page 77: ...Hand Under DPF and SCR on Aerocabs with Single Side of Cab Tailpipe Figure 4 19 Isometric View of Right Hand Under DPF and SCR on Aerocab with Single SOC Tailpipe Figure 4 20 Top View of Right Hand Under DPF and SCR on Aerocab with Single SOC Tailpipe ...

Page 78: ...Section 4 Exhaust Aftertreatment Figure 4 21 Right View of Right Hand Under DPF and SCR on Aerocab with Single SOC Tailpipe Figure 4 22 Back View of Right Hand Under DPF and SCR on Aerocab with Single SOC Tailpipe ...

Page 79: ...t Hand Under DPF and SCR on Aerocabs with Dual Side of Cab Tailpipes Figure 4 23 Isometric View of Right Hand Under DPF and SCR on Aerocab with Dual SOC Tailpipes Figure 4 24 Top View of Right Hand Under DPF and SCR on Aerocab with Dual SOC Tailpipes ...

Page 80: ... Section 4 Exhaust Aftertreatment Figure 4 25 Right View of Right Hand Under DPF and SCR on Aerocab with Dual SOC Tailpipes Figure 4 26 Back View of Right Hand Under DPF and SCR on Aerocab with Dual SOC Tailpipes ...

Page 81: ... Exhaust Aftertreatment Horizontal DPF and SCR with Horizontal Tailpipe Figure 4 27 Isometric View of Horizontal DPF and SCR with Horizontal Tailpipe Figure 4 28 Top View of Horizontal DPF and SCR with Horizontal Tailpipe ...

Page 82: ...08 12 4 20 Section 4 Exhaust Aftertreatment Figure 4 29 Right View of Horizontal DPF and SCR with Horizontal Tailpipe Figure 4 30 Back View of Horizontal DPF and SCR with Horizontal Tailpipe ...

Page 83: ...08 12 4 21 Section 4 Exhaust Aftertreatment Vertical Independent DPF and SCR with Horizontal Tailpipe Figure 4 31 Isometric View of Vertical DPF and SCR Figure 4 32 Top View of Vertical DPF and SCR ...

Page 84: ...08 12 4 22 Section 4 Exhaust Aftertreatment Figure 4 33 Right View of Vertical DPF and SCR Figure 4 34 Back View of Vertical DPF and SCR ...

Page 85: ...ISL 78 0 Cummins ISL 75 0 Tailpipes side of cab mount DPF RH under 68 5 Tailpipes back of cab mount w side extenders DPF RH under Tailpipes back of cab mount w o side extenders DPF RH under 68 0 Dimension B is the tailpipe length For approximate unladen stack height 12 000 pound springs use the following frame heights Tire Size Top of Rail 11R24 5 43 5 11R22 5 42 5 285 75R24 5 42 295 75R22 5 41 5 ...

Page 86: ...08 12 4 24 Section 4 Exhaust Aftertreatment This page intentionally left blank ...

Page 87: ...er Please read the instructions carefully The following dimensions are consistent across the entire section to aid in the comparison of one layout option versus another TABLE 5 1 B Battery box D DEF tank E Exhaust F1 Fuel Tank RHS F2 Fuel Tank LHS T Tool Box The layouts are organized by type specifically the arrangement of under cab components The visual index that follows will give you a quick ov...

Page 88: ... Tank Overall Length in Fuel Tank Overall Length in Fuel Tank Diameter Gallons 22 24 5 28 5 45 N A 23 0 N A 56 35 6 N A N A 60 38 0 30 6 N A 75 47 3 38 5 28 7 90 N A 45 5 34 3 100 62 2 50 0 N A 105 N A N A 38 8 110 N A 55 0 N A 120 74 3 60 6 45 8 135 N A 67 2 50 9 150 N A 74 5 56 2 177 N A N A 66 1 TABLE 5 3 Battery Box Centerframe Lengths in Battery Box Centerframe Lengths in T800 T8SH W9B W9L W9...

Page 89: ...24 5 27 7 15 5 28 5 29 5 17 0 Large DEF Tank 27 22 27 7 15 0 24 5 27 7 15 5 28 5 29 5 17 0 Acronyms Index Throughout the Frame Layout section you will see these acronyms They are defined here to help you decode the layouts BOC Back Of Cab DSOC Dual Side Of Cab BOS Back Of Sleeper LHUC Left Hand Under Cab CBOC Clear Back Of Cab RHUC Right Hand Under Cab DEF Diesel Exhaust Fluid SOAC Side Of AeroCab...

Page 90: ...ilever battery box and LH BOC DEF tank Charts lo cated on pages 5 14 through 5 18 D3 is used with RHUC DPF SCR LHUC battery box RH BOC DEF tank and LH BOC fuel tank Charts located on pages 5 19 through 5 23 D4 is used with RHUC DPF SCR LHUC battery box LH BOC DEF tank and RH BOC fuel tank Charts located on pages 5 24 through 5 28 D5 is used with RHUC DPF SCR LHUC fuel tank RH BOC DEF tank and in c...

Page 91: ... 39 through 5 40 D8 is used with horizontal DPF SCR RHUC tool box LHUC battery box RH BOC DEF tank and LH BOC fuel tank Charts located on pages 5 41 through 5 42 D9 is used with horizontal DPF SCR RHUC LHUC fuel tanks RH BOC DEF tank and in cab battery box Charts lo cated on pages 5 43 through 5 44 D10 is used with Vertical Vertical DPF SCR LH vertical tailpipe RHUC fuel tank LHUC battery box and ...

Page 92: ... 5 50 through 5 54 D12 is used with Vertical Vertical DPF SCR LH vertical tailpipe LHUC RHUC fuel tanks RH BOC cantilever battery box and LH BOC DEF tank Charts located on pages 5 55 through 5 59 D13 is used with Vertical Vertical DPF SCR LH vertical tailpipe LHUC fuel tank RHUC battery box and Clear BOC DEF tank Charts located on pages 5 60 through 5 64 Frame Layout Index ...

Page 93: ...tery box Charts located on pages 5 73 through 5 80 S3 is used with 38 AeroCab or 42 Modular sleeper with RHUC DPF SCR LHUC battery box RH BOC DEF tank and LH BOC fuel tank Charts located on pages 5 81 through 5 88 S4 is used with 38 AeroCab or 42 Modular sleeper with RHUC DPF SCR LHUC battery box LH BOC DEF tank and RH BOC fuel tank Charts located on pages 5 89 through 5 96 S5 is used with 38 Aero...

Page 94: ...C fuel tank LHUC battery box and LH BOC DEF tank Charts located on pages 5 105 through 5 108 S8 is used with 38 AeroCab or 42 Modular sleeper with Vertical Vertical DPF SCR LH vertical tailpipe RHUC fuel tank LHUC battery box and RH BOC DEF tank Charts located on pages 5 109 through 5 112 S9 is used with 38 AeroCab or 42 Modular sleeper with Vertical Vertical DPF SCR LH vertical tailpipe RHUC LHUC...

Page 95: ...28 2 32 9 60 38 0 1 2 19 5 75 47 3 8 1 28 8 100 62 2 23 0 43 7 120 74 2 35 0 55 7 24 5 Diameter Tank 60 30 5 8 7 12 0 75 38 5 0 7 20 0 90 45 5 6 3 27 0 100 50 0 10 8 31 5 110 54 9 15 7 36 4 120 60 5 21 3 42 0 135 67 2 28 0 48 7 150 74 5 35 3 56 0 28 5 Diameter Tank 75 28 7 10 5 10 2 90 34 2 5 0 15 7 105 38 8 0 4 20 3 120 45 8 6 6 27 3 135 50 8 11 6 32 3 150 56 2 17 0 37 7 177 66 1 26 9 47 6 Subtra...

Page 96: ... 12 9 22 7 30 7 60 38 0 1 1 19 6 75 47 3 8 2 28 9 100 62 2 23 1 43 8 120 74 2 35 1 55 8 24 5 Diameter Tank 60 30 5 8 6 12 1 75 38 5 0 6 20 1 90 45 5 6 4 27 1 100 50 0 10 9 31 6 110 54 9 15 8 36 5 120 60 5 21 4 42 1 135 67 2 28 1 48 8 150 74 5 35 4 56 1 28 5 Diameter Tank 75 28 7 10 4 10 3 90 34 2 4 9 15 8 105 38 8 0 3 20 4 120 45 8 6 7 27 4 135 50 8 11 7 32 4 150 56 2 17 1 37 8 177 66 1 27 0 47 7 ...

Page 97: ...r Tank 56 35 5 14 8 5 9 12 9 22 6 30 7 60 38 0 12 3 8 4 75 47 3 3 0 17 7 100 62 2 11 9 32 6 120 74 2 23 9 44 6 24 5 Diameter Tank 75 38 5 11 8 8 9 90 45 5 4 8 15 9 100 50 0 0 3 20 4 110 54 9 4 6 25 3 120 60 5 10 2 30 9 135 67 2 16 9 37 6 150 74 5 24 2 44 9 28 5 Diameter Tank 90 34 2 16 1 4 6 105 38 8 11 5 9 2 120 45 8 4 5 16 2 135 50 8 0 5 21 2 150 56 2 5 9 26 6 177 66 1 15 8 36 5 Subtract 5 7 inc...

Page 98: ...35 5 14 9 5 8 12 9 22 6 30 7 60 38 0 17 7 3 0 75 47 3 8 4 12 3 100 62 2 6 5 27 2 120 74 2 18 5 39 2 24 5 Diameter Tank 75 38 5 11 9 8 8 90 45 5 10 2 10 5 100 50 0 5 7 15 0 110 54 9 0 8 19 9 120 60 5 4 8 25 5 135 67 2 11 5 32 2 150 74 5 18 8 39 5 28 5 Diameter Tank 90 34 2 15 4 5 3 105 38 8 11 6 9 1 120 45 8 9 9 10 8 135 50 8 2 2 18 5 150 56 2 0 5 21 2 177 66 1 12 8 33 5 Subtract 5 7 inches for the...

Page 99: ...5 5 13 9 6 8 12 9 22 6 30 7 60 38 0 11 4 9 3 75 47 3 2 1 18 6 100 62 2 12 8 33 5 120 74 2 24 8 45 5 24 5 Diameter Tank 75 38 5 10 9 9 8 90 45 5 3 9 16 8 100 50 0 0 6 21 3 110 54 9 5 5 26 2 120 60 5 11 1 31 8 135 67 2 17 8 38 5 150 74 5 25 1 45 8 28 5 Diameter Tank 90 34 2 15 2 5 5 105 38 8 10 6 10 1 120 45 8 3 6 17 1 135 50 8 1 4 22 1 150 56 2 6 8 27 5 177 66 1 16 7 37 4 Subtract 5 7 inches for th...

Page 100: ...120 74 2 35 0 46 0 55 7 63 8 24 5 Diameter Tank 60 30 5 8 7 7 4 17 1 19 7 75 38 5 0 7 12 9 19 3 27 4 90 45 5 6 3 18 4 28 2 36 2 100 50 0 10 8 23 9 30 9 39 0 110 54 9 15 7 29 4 36 4 44 5 120 60 5 21 3 34 9 42 0 50 0 135 67 2 28 0 40 5 50 2 55 5 150 74 5 35 3 48 7 55 7 63 8 28 5 Diameter Tank 75 28 7 10 5 1 9 11 6 19 7 90 34 2 5 0 7 4 17 1 25 2 105 38 8 0 4 12 9 22 7 30 7 120 45 8 6 6 18 4 28 2 36 2...

Page 101: ... 34 9 44 7 52 8 120 74 2 35 1 46 0 55 7 63 8 24 5 Diameter Tank 60 30 5 8 6 7 4 17 1 19 7 75 38 5 0 6 12 9 19 3 27 4 90 45 5 6 4 18 4 28 2 36 2 100 50 0 10 9 23 9 30 9 39 0 110 54 9 15 8 29 4 39 2 44 5 120 60 5 21 4 34 9 44 7 50 0 135 67 2 28 1 40 4 50 2 55 5 150 74 5 35 4 48 7 55 7 63 8 28 5 Diameter Tank 75 28 7 10 4 1 9 11 6 19 7 90 34 2 4 9 7 4 17 1 25 2 105 38 8 0 3 12 9 22 7 30 7 120 45 8 6 ...

Page 102: ...100 62 2 11 9 23 9 33 7 41 7 120 74 2 23 9 34 9 44 7 52 8 24 5 Diameter Tank 75 38 5 11 8 1 9 11 6 19 7 90 45 5 4 8 7 4 17 1 25 2 100 50 0 0 3 12 9 19 3 27 4 110 54 9 4 6 18 4 24 8 32 9 120 60 5 10 2 23 9 30 3 38 4 135 67 2 16 9 29 4 39 2 47 3 150 74 5 24 2 34 9 44 7 52 8 28 5 Diameter Tank 90 34 2 16 1 3 7 6 1 14 2 105 38 8 11 5 1 9 11 6 19 7 120 45 8 4 5 7 4 17 1 25 2 135 50 8 0 5 12 9 22 6 30 7...

Page 103: ... 6 19 7 100 62 2 6 5 18 4 28 1 36 2 120 74 2 18 5 29 4 39 2 47 2 24 5 Diameter Tank 75 38 5 11 9 3 7 11 6 19 7 90 45 5 10 2 1 9 11 6 19 7 100 50 0 5 7 7 4 17 1 25 2 110 54 9 0 8 12 9 19 3 27 4 120 60 5 4 8 18 4 24 8 32 9 135 67 2 11 5 23 9 33 7 41 7 150 74 5 18 8 29 4 39 2 47 2 28 5 Diameter Tank 90 34 2 15 4 3 7 6 1 14 2 105 38 8 11 6 1 9 11 6 19 7 120 45 8 9 9 1 9 11 6 19 7 135 50 8 2 2 12 9 17 ...

Page 104: ...00 62 2 12 8 23 9 33 7 41 7 120 74 2 24 8 37 7 44 7 52 8 24 5 Diameter Tank 75 38 5 10 9 1 9 11 6 19 7 90 45 5 3 9 7 4 17 1 25 2 100 50 0 0 6 12 9 22 6 30 7 110 54 9 5 5 18 4 24 8 32 9 120 60 5 11 1 23 9 30 3 38 4 135 67 2 17 8 29 4 39 2 47 2 150 74 5 25 1 37 7 44 7 52 8 28 5 Diameter Tank 90 34 2 15 2 1 9 6 1 14 2 105 38 8 10 6 7 4 11 6 19 7 120 45 8 3 6 12 9 17 1 25 2 135 50 8 1 4 18 4 22 6 30 7...

Page 105: ...um Large 22 Diameter Tank 56 35 5 33 0 18 4 28 2 32 9 60 38 0 35 5 75 47 3 44 8 100 62 2 59 7 120 74 2 71 7 24 5 Diameter Tank 60 30 5 28 0 75 38 5 36 0 90 45 5 43 0 100 50 0 47 5 110 54 9 52 4 120 60 5 58 0 135 67 2 64 7 150 74 5 72 0 28 5 Diameter Tank 75 28 7 26 2 90 34 2 31 7 105 38 8 36 3 120 45 8 43 3 135 50 8 48 3 150 56 2 53 7 177 66 1 63 6 Subtract 5 7 inches for the extended Daycab NOTE ...

Page 106: ...arge 22 Diameter Tank 56 35 5 33 0 12 9 22 7 30 7 60 38 0 35 5 75 47 3 44 8 100 62 2 59 7 120 74 2 71 7 24 5 Diameter Tank 60 30 5 28 0 75 38 5 36 0 90 45 5 43 0 100 50 0 47 5 110 54 9 52 4 120 60 5 58 0 135 67 2 64 7 150 74 5 72 0 28 5 Diameter Tank 75 28 7 26 2 90 34 2 31 7 105 38 8 36 3 120 45 8 43 3 135 50 8 48 3 150 56 2 53 7 177 66 1 63 6 Subtract 5 7 inches for the extended Daycab NOTE DIME...

Page 107: ...n Small Medium Large 22 Diameter Tank 56 35 5 26 9 12 9 22 6 30 7 60 38 0 29 4 75 47 3 38 7 100 62 2 53 6 120 74 2 65 6 24 5 Diameter Tank 75 38 5 29 9 90 45 5 36 9 100 50 0 41 4 110 54 9 46 3 120 60 5 51 9 135 67 2 58 6 150 74 5 65 9 28 5 Diameter Tank 90 34 2 25 6 105 38 8 30 2 120 45 8 37 2 135 50 8 42 2 150 56 2 47 6 177 66 1 57 5 Subtract 5 7 inches for the extended Daycab NOTE DIMENSIONS B A...

Page 108: ...dium Large 22 Diameter Tank 56 35 5 26 9 12 9 22 6 30 7 60 38 0 29 4 75 47 3 38 7 100 62 2 53 6 120 74 2 65 6 24 5 Diameter Tank 75 38 5 29 9 90 45 5 36 9 100 50 0 41 4 110 54 9 46 3 120 60 5 51 9 135 67 2 58 6 150 74 5 65 9 28 5 Diameter Tank 90 34 2 25 6 105 38 8 30 2 120 45 8 37 2 135 50 8 42 2 150 56 2 47 6 177 66 1 57 5 Subtract 5 7 inches for the extended Daycab NOTE DIMENSIONS B AND F ARE C...

Page 109: ...n Small Medium Large 22 Diameter Tank 56 35 5 26 8 12 9 22 6 30 7 60 38 0 29 3 75 47 3 38 6 100 62 2 53 5 120 74 2 65 5 24 5 Diameter Tank 75 38 5 29 8 90 45 5 36 8 100 50 0 41 3 110 54 9 46 2 120 60 5 51 8 135 67 2 58 5 150 74 5 65 8 28 5 Diameter Tank 90 34 2 25 5 105 38 8 30 1 120 45 8 37 1 135 50 8 42 1 150 56 2 47 5 177 66 1 57 4 Subtract 5 7 inches for the extended Daycab NOTE DIMENSIONS B A...

Page 110: ...2 Diameter Tank 56 35 5 41 3 7 4 17 1 25 2 60 38 0 43 8 75 47 3 53 1 100 62 2 68 0 120 74 2 80 0 24 5 Diameter Tank 60 30 5 36 3 75 38 5 44 3 90 45 5 51 3 100 50 0 55 8 110 54 9 60 7 120 60 5 66 3 135 67 2 73 0 150 74 5 80 3 28 5 Diameter Tank 75 28 7 34 5 90 34 2 40 0 105 38 8 44 6 120 45 8 51 6 135 50 8 56 6 150 56 2 62 0 177 66 1 71 9 Subtract 5 7 inches for the extended Daycab NOTE DIMENSIONS ...

Page 111: ...arge 22 Diameter Tank 56 35 5 38 5 7 4 17 1 25 2 60 38 0 41 0 75 47 3 50 3 100 62 2 65 2 120 74 2 77 2 24 5 Diameter Tank 60 30 5 33 5 75 38 5 41 5 90 45 5 48 5 100 50 0 53 0 110 54 9 57 9 120 60 5 63 5 135 67 2 70 2 150 74 5 77 5 28 5 Diameter Tank 75 28 7 31 7 90 34 2 37 2 105 38 8 41 8 120 45 8 48 8 135 50 8 53 8 150 56 2 59 2 177 66 1 69 1 Subtract 5 7 inches for the extended Daycab NOTE DIMEN...

Page 112: ...edium Large 22 Diameter Tank 56 35 5 38 5 1 9 11 6 19 7 60 38 0 41 0 75 47 3 50 3 100 62 2 65 2 120 74 2 77 2 24 5 Diameter Tank 75 38 5 41 5 90 45 5 48 5 100 50 0 53 0 110 54 9 57 9 120 60 5 63 5 135 67 2 70 2 150 74 5 77 5 28 5 Diameter Tank 90 34 2 37 2 105 38 8 41 8 120 45 8 48 8 135 50 8 53 8 150 56 2 59 2 177 66 1 69 1 Subtract 5 7 inches for the extended Daycab NOTE DIMENSIONS B AND D ARE C...

Page 113: ...2 Diameter Tank 56 35 5 38 5 1 9 11 6 19 7 60 38 0 41 0 75 47 3 50 3 100 62 2 65 2 120 74 2 77 2 24 5 Diameter Tank 60 30 5 33 5 75 38 5 41 5 90 45 5 48 5 100 50 0 53 0 110 54 9 57 9 120 60 5 63 5 135 67 2 70 2 150 74 5 77 5 28 5 Diameter Tank 75 28 7 31 7 90 34 2 37 2 105 38 8 41 8 120 45 8 48 8 135 50 8 53 8 150 56 2 59 2 177 66 1 69 1 Subtract 5 7 inches for the extended Daycab NOTE DIMENSIONS ...

Page 114: ...2 Diameter Tank 56 35 5 38 5 1 9 11 6 19 7 60 38 0 41 0 75 47 3 50 3 100 62 2 65 2 120 74 2 77 2 24 5 Diameter Tank 60 30 5 33 5 75 38 5 41 5 90 45 5 48 5 100 50 0 53 0 110 54 9 57 9 120 60 5 63 5 135 67 2 70 2 150 74 5 77 5 28 5 Diameter Tank 75 28 7 31 7 90 34 2 37 2 105 38 8 41 8 120 45 8 48 8 135 50 8 53 8 150 56 2 59 2 177 66 1 69 1 Subtract 5 7 inches for the extended Daycab NOTE DIMENSIONS ...

Page 115: ...F Tank Size Diameter Gallons Length in Small Medium Large 22 Diameter Tank 56 35 5 3 7 18 4 28 2 32 9 60 38 0 1 2 75 47 3 8 1 100 62 2 23 0 120 74 2 35 0 24 5 Diameter Tank 60 30 5 8 7 75 38 5 0 7 90 45 5 6 3 100 50 0 10 8 110 54 9 15 7 120 60 5 21 3 135 67 2 28 0 150 74 5 35 3 28 5 Diameter Tank 75 28 7 10 5 90 34 2 5 0 105 38 8 0 4 120 45 8 6 6 135 50 8 11 6 150 56 2 17 0 177 66 1 26 9 Subtract ...

Page 116: ... in DEF Tank Size Diameter Gallons Length in Small Medium Large 22 Diameter Tank 56 35 5 3 5 12 9 22 7 30 7 60 38 0 1 1 75 47 3 8 2 100 62 2 23 1 120 74 2 35 1 24 5 Diameter Tank 60 30 5 8 6 75 38 5 0 6 90 45 5 6 4 100 50 0 10 9 110 54 9 15 8 120 60 5 21 4 135 67 2 28 1 150 74 5 35 4 28 5 Diameter Tank 75 28 7 10 4 90 34 2 4 9 105 38 8 0 3 120 45 8 6 7 135 50 8 11 7 150 56 2 17 1 177 66 1 27 0 Sub...

Page 117: ...aycab in DEF Tank Size Diameter Gallons Length in Small Medium Large 22 Diameter Tank 56 35 5 14 8 12 9 22 6 30 7 60 38 0 12 3 75 47 3 3 0 100 62 2 11 9 120 74 2 23 9 24 5 Diameter Tank 75 38 5 11 8 90 45 5 4 8 100 50 0 0 3 110 54 9 4 6 120 60 5 10 2 135 67 2 16 9 150 74 5 24 2 28 5 Diameter Tank 90 34 2 16 1 105 38 8 11 5 120 45 8 4 5 135 50 8 0 5 150 56 2 5 9 177 66 1 15 8 Subtract 5 7 inches fo...

Page 118: ...aycab in DEF Tank Size Diameter Gallons Length in Small Medium Large 22 Diameter Tank 56 35 5 14 9 12 9 22 6 30 7 60 38 0 17 7 75 47 3 8 4 100 62 2 6 5 120 74 2 18 5 24 5 Diameter Tank 75 38 5 11 9 90 45 5 10 2 100 50 0 5 7 110 54 9 0 8 120 60 5 4 8 135 67 2 11 5 150 74 5 18 8 28 5 Diameter Tank 90 34 2 15 4 105 38 8 11 6 120 45 8 9 9 135 50 8 2 2 150 56 2 0 5 177 66 1 12 8 Subtract 5 7 inches for...

Page 119: ...aycab in DEF Tank Size Diameter Gallons Length in Small Medium Large 22 Diameter Tank 56 35 5 13 9 12 9 22 6 30 7 60 38 0 11 4 75 47 3 2 1 100 62 2 12 8 120 74 2 24 8 24 5 Diameter Tank 75 38 5 10 9 90 45 5 3 9 100 50 0 0 6 110 54 9 5 5 120 60 5 11 1 135 67 2 17 8 150 74 5 25 1 28 5 Diameter Tank 90 34 2 15 2 105 38 8 10 6 120 45 8 3 6 135 50 8 1 4 150 56 2 6 8 177 66 1 16 7 Subtract 5 7 inches fo...

Page 120: ...Dimension D BOC to DEF tank 1 0in TABLE 5 30 T8SH Fuel Tank Size Dimension F BOC to Fuel Tank Daycab in Diameter Gallons Length in 22 Diameter Tank 56 35 5 3 7 60 38 0 1 2 75 47 3 8 1 100 62 2 23 0 120 74 2 35 0 24 5 Diameter Tank 60 30 5 8 7 75 38 5 0 7 90 45 5 6 3 100 50 0 10 8 Subtract 5 7 inches for the extended Daycab D6 Charts ...

Page 121: ...in Dimension D BOC to DEF tank 1 0in TABLE 5 31 T8B C5B Fuel Tank Size Dimension F BOC to Fuel Tank Daycab in Diameter Gallons Length in 22 Diameter Tank 56 35 5 3 5 60 38 0 1 1 75 47 3 8 2 100 62 2 23 1 120 74 2 35 1 24 5 Diameter Tank 60 30 5 8 6 75 38 5 0 6 90 45 5 6 4 100 50 0 10 9 Subtract 5 7 inches for the extended Daycab D6 Charts ...

Page 122: ... 3in Dimension D BOC to DEF tank 1 0in TABLE 5 32 W9S Fuel Tank Size Dimension F BOC to Fuel Tank Daycab in Diameter Gallons Length in 22 Diameter Tank 56 35 5 14 8 60 38 0 12 3 75 47 3 3 0 100 62 2 11 9 120 74 2 23 9 24 5 Diameter Tank 75 38 5 11 8 90 45 5 4 8 100 50 0 0 3 Subtract 5 7 inches for the extended Daycab D6 Charts ...

Page 123: ... 3in Dimension D BOC to DEF tank 1 0in TABLE 5 33 W9B Fuel Tank Size Dimension F BOC to Fuel Tank Daycab in Diameter Gallons Length in 22 Diameter Tank 56 35 5 14 9 60 38 0 17 7 75 47 3 8 4 100 62 2 6 5 120 74 2 18 5 24 5 Diameter Tank 75 38 5 11 9 90 45 5 10 2 100 50 0 5 7 Subtract 5 7 inches for the extended Daycab D6 Charts ...

Page 124: ... 3in Dimension D BOC to DEF tank 1 0in TABLE 5 34 W9L Fuel Tank Size Dimension F BOC to Fuel Tank Daycab in Diameter Gallons Length in 22 Diameter Tank 56 35 5 13 9 60 38 0 11 4 75 47 3 2 1 100 62 2 12 8 120 74 2 24 8 24 5 Diameter Tank 75 38 5 10 9 90 45 5 3 9 100 50 0 0 6 Subtract 5 7 inches for the extended Daycab D6 Charts ...

Page 125: ... 3 8 1 32 2 42 0 100 62 2 23 0 34 9 45 7 120 74 2 35 0 47 0 73 1 24 5 Diameter Tank 60 30 5 8 7 7 4 11 6 75 38 5 0 7 12 9 19 3 90 45 5 6 3 18 4 42 0 100 50 0 10 8 32 2 42 0 110 54 9 15 7 32 2 42 2 120 60 5 21 3 34 9 42 0 135 67 2 28 0 39 7 48 1 150 74 5 35 3 46 0 73 1 28 5 Diameter Tank 75 28 7 10 5 1 9 11 6 90 34 2 5 0 7 4 17 1 105 38 8 0 4 12 9 20 5 120 45 8 6 6 18 4 42 0 135 50 8 11 6 32 2 42 0...

Page 126: ...3 8 2 32 2 41 9 100 62 2 23 1 34 9 45 7 120 74 2 35 1 47 0 73 1 24 5 Diameter Tank 60 30 5 8 6 1 9 11 6 75 38 5 0 6 12 9 20 5 90 45 5 6 4 18 4 41 9 100 50 0 10 9 32 2 41 9 110 54 9 15 8 32 2 41 9 120 60 5 21 4 34 9 41 9 135 67 2 28 1 39 7 48 0 150 74 5 35 4 66 7 73 1 28 5 Diameter Tank 75 28 7 10 4 1 9 11 6 90 34 2 4 9 7 4 17 1 105 38 8 0 3 12 9 20 5 120 45 8 6 7 18 4 41 9 135 50 8 11 7 32 2 41 9 ...

Page 127: ...Gallons Length in Small Medium 22 Diameter Tank 56 35 5 33 0 7 4 17 1 60 38 0 35 5 75 47 3 44 8 100 62 2 59 7 120 74 2 71 7 24 5 Diameter Tank 60 30 5 28 0 75 38 5 36 0 90 45 5 43 0 100 50 0 47 5 110 54 9 52 4 120 60 5 58 0 135 67 2 64 7 150 74 5 72 0 28 5 Diameter Tank 75 28 7 26 2 90 34 2 31 7 105 38 8 36 3 120 45 8 43 3 135 50 8 48 3 150 56 2 53 7 177 66 1 63 6 Subtract 5 7 inches for the exten...

Page 128: ...allons Length in Small Medium 22 Diameter Tank 56 35 5 33 0 7 4 17 1 60 38 0 35 5 75 47 3 44 8 100 62 2 59 7 120 74 2 71 7 24 5 Diameter Tank 60 30 5 28 0 75 38 5 36 0 90 45 5 43 0 100 50 0 47 5 110 54 9 52 4 120 60 5 58 0 135 67 2 64 7 150 74 5 72 0 28 5 Diameter Tank 75 28 7 26 2 90 34 2 31 7 105 38 8 36 3 120 45 8 43 3 135 50 8 48 3 150 56 2 53 7 177 66 1 63 6 Subtract 5 7 inches for the extend...

Page 129: ... 56 35 5 3 7 7 4 17 1 60 38 0 1 2 12 9 42 0 75 47 3 8 1 32 2 42 0 100 62 2 23 0 34 9 45 7 120 74 2 35 0 47 0 73 1 24 5 Diameter Tank 60 30 5 8 7 7 4 11 6 75 38 5 0 7 12 9 20 5 90 45 5 6 3 18 4 42 0 100 50 0 10 8 32 2 42 0 110 54 9 15 7 32 2 42 0 120 60 5 21 3 34 9 42 0 135 67 2 28 0 39 7 48 1 150 74 5 35 3 46 0 73 1 28 5 Diameter Tank 75 28 7 10 5 1 9 11 6 90 34 2 5 0 7 4 17 1 105 38 8 0 4 12 9 20...

Page 130: ...56 35 5 3 5 7 4 17 1 60 38 0 1 1 12 9 41 9 75 47 3 8 2 32 2 41 9 100 62 2 23 1 34 9 45 7 120 74 2 35 1 47 0 73 1 24 5 Diameter Tank 60 30 5 8 6 1 9 11 6 75 38 5 0 6 12 9 20 5 90 45 5 6 4 18 4 41 9 100 50 0 10 9 32 2 41 9 110 54 9 15 8 32 2 41 9 120 60 5 21 4 34 9 41 9 135 67 2 28 1 39 7 48 0 150 74 5 35 4 66 7 73 1 28 5 Diameter Tank 75 28 7 10 4 1 9 11 6 90 34 2 4 9 7 4 17 1 105 38 8 0 3 12 9 20 ...

Page 131: ...ll Medium 22 Diameter Tank 56 35 5 3 7 7 4 39 2 9 4 1 7 39 0 60 38 0 1 2 6 9 75 47 3 8 1 2 4 100 62 2 23 0 17 3 120 74 2 35 0 29 3 24 5 Diameter Tank 60 30 5 8 7 14 4 75 38 5 0 7 6 4 90 45 5 6 3 0 6 100 50 0 10 8 5 1 110 54 9 15 7 10 0 120 60 5 21 3 15 6 135 67 2 28 0 22 3 150 74 5 35 3 29 6 28 5 Diameter Tank 75 28 7 10 5 16 2 90 34 2 5 0 10 7 105 38 8 0 4 6 1 120 45 8 6 6 0 9 135 50 8 11 6 5 9 1...

Page 132: ...um Small Medium 22 Diameter Tank 56 35 5 3 5 7 4 39 2 9 2 1 7 39 0 60 38 0 1 1 6 8 75 47 3 8 2 2 5 100 62 2 23 1 17 4 120 74 2 35 1 29 4 24 5 Diameter Tank 60 30 5 8 6 14 3 75 38 5 0 6 6 3 90 45 5 6 4 0 7 100 50 0 10 9 5 2 110 54 9 15 8 10 1 120 60 5 21 4 15 7 135 67 2 28 1 22 4 150 74 5 35 4 29 7 28 5 Diameter Tank 75 28 7 10 4 16 1 90 34 2 4 9 10 6 105 38 8 0 3 6 0 120 45 8 6 7 1 0 135 50 8 11 7...

Page 133: ...Small Medium Small Medium 22 Diameter Tank 56 35 5 14 8 1 9 39 2 20 5 3 8 5 9 60 38 0 12 3 18 0 75 47 3 3 0 8 7 100 62 2 11 9 6 2 120 74 2 23 9 18 2 24 5 Diameter Tank 75 38 5 11 8 17 5 90 45 5 4 8 10 5 100 50 0 0 3 6 0 110 54 9 4 6 1 1 120 60 5 10 2 4 5 135 67 2 16 9 11 2 150 74 5 24 2 18 5 28 5 Diameter Tank 90 34 2 16 1 21 8 105 38 8 11 5 17 2 120 45 8 4 5 10 2 135 50 8 0 5 5 2 150 56 2 5 9 0 2...

Page 134: ...Small Medium Small Medium 22 Diameter Tank 56 35 5 14 9 1 9 39 2 20 6 3 8 5 9 60 38 0 17 7 23 4 75 47 3 8 4 14 1 100 62 2 6 5 0 8 120 74 2 18 5 12 8 24 5 Diameter Tank 75 38 5 11 9 17 6 90 45 5 10 2 15 9 100 50 0 5 7 11 4 110 54 9 0 8 6 5 120 60 5 4 8 0 9 135 67 2 11 5 5 8 150 74 5 18 8 13 1 28 5 Diameter Tank 90 34 2 15 4 21 1 105 38 8 11 6 17 3 120 45 8 9 9 15 6 135 50 8 2 2 7 9 150 56 2 0 5 5 2...

Page 135: ... Small Medium Small Medium 22 Diameter Tank 56 35 5 13 9 1 9 39 2 19 6 3 8 5 9 60 38 0 11 4 17 1 75 47 3 2 1 7 8 100 62 2 12 8 7 1 120 74 2 24 8 19 1 24 5 Diameter Tank 75 38 5 10 9 16 6 90 45 5 3 9 9 6 100 50 0 0 6 5 1 110 54 9 5 5 0 2 120 60 5 11 1 5 4 135 67 2 17 8 12 1 150 74 5 25 1 19 4 28 5 Diameter Tank 90 34 2 15 2 20 9 105 38 8 10 6 16 3 120 45 8 3 6 9 3 135 50 8 1 4 4 3 150 56 2 6 8 1 1 ...

Page 136: ...4 2 35 0 46 0 55 7 29 3 40 3 50 0 24 5 Diameter Tank 60 30 5 8 7 18 4 39 2 14 4 18 2 39 0 75 38 5 0 7 18 4 39 2 6 4 18 2 39 0 90 45 5 6 3 18 4 39 2 0 6 18 2 39 0 100 50 0 10 8 29 4 39 2 5 1 18 2 39 0 110 54 9 15 7 29 4 39 2 10 0 29 2 39 0 120 60 5 21 3 34 9 42 6 15 6 29 2 36 9 135 67 2 28 0 40 5 55 7 22 3 34 8 50 0 150 74 5 35 3 46 0 55 7 29 6 40 3 50 0 28 5 Diameter Tank 75 28 7 10 5 18 4 39 2 16...

Page 137: ... 9 120 74 2 35 1 46 0 55 7 29 4 40 3 50 0 24 5 Diameter Tank 60 30 5 8 6 18 4 39 2 14 3 18 2 39 0 75 38 5 0 6 18 4 39 2 6 3 18 2 39 0 90 45 5 6 4 18 4 39 2 0 7 18 2 39 0 100 50 0 10 9 29 4 39 2 5 2 18 2 39 0 110 54 9 15 8 29 4 39 2 10 1 29 2 39 0 120 60 5 21 4 34 9 42 6 15 7 29 2 36 9 135 67 2 28 1 40 4 55 7 22 4 34 8 50 0 150 74 5 35 4 46 0 55 7 29 7 40 3 50 0 28 5 Diameter Tank 75 28 7 10 4 18 4...

Page 138: ...62 2 11 9 29 4 39 2 6 2 18 2 39 0 120 74 2 23 9 34 9 44 7 18 2 29 2 39 0 24 5 Diameter Tank 75 38 5 11 8 18 4 39 2 17 5 18 2 39 0 90 45 5 4 8 18 4 39 2 10 5 18 2 39 0 100 50 0 0 3 18 4 39 2 6 0 18 2 39 0 110 54 9 4 6 18 4 39 2 1 1 18 2 39 0 120 60 5 10 2 29 4 39 2 4 5 18 2 39 0 135 67 2 16 9 29 4 39 2 11 2 29 2 39 0 150 74 5 24 2 34 9 44 7 18 5 29 2 39 0 28 5 Diameter Tank 90 34 2 16 1 18 4 39 2 2...

Page 139: ... 6 5 16 4 39 2 0 8 16 2 39 0 120 74 2 18 5 29 4 39 2 12 8 27 2 39 0 24 5 Diameter Tank 75 38 5 11 9 16 4 39 2 17 6 16 2 39 0 90 45 5 10 2 16 4 39 2 15 9 16 2 39 0 100 50 0 5 7 16 4 39 2 11 4 16 2 39 0 110 54 9 0 8 16 4 39 2 6 5 16 2 39 0 120 60 5 4 8 16 4 39 2 0 9 16 2 39 0 135 67 2 11 5 27 4 39 2 5 8 18 2 39 0 150 74 5 18 8 29 4 39 2 13 1 27 2 39 0 28 5 Diameter Tank 90 34 2 15 4 16 4 39 2 21 1 1...

Page 140: ... 12 8 29 4 39 2 7 1 18 2 39 0 120 74 2 24 8 37 7 44 7 19 1 32 3 39 0 24 5 Diameter Tank 75 38 5 10 9 18 4 39 2 16 6 18 2 39 0 90 45 5 3 9 18 4 39 2 9 6 18 2 39 0 100 50 0 0 6 18 4 39 2 5 1 18 2 39 0 110 54 9 5 5 18 4 39 2 0 2 18 2 39 0 120 60 5 11 1 29 4 39 2 5 4 18 2 39 0 135 67 2 17 8 29 4 39 2 12 1 34 9 39 0 150 74 5 25 1 37 7 44 7 19 4 32 3 39 0 28 5 Diameter Tank 90 34 2 15 2 18 4 39 2 20 9 1...

Page 141: ... 55 7 46 0 55 7 29 3 50 0 40 3 50 0 24 5 Diameter Tank 60 30 5 8 7 24 1 1 9 39 2 14 4 24 1 3 8 39 0 75 38 5 0 7 24 1 18 4 39 2 6 4 24 1 4 4 39 0 90 45 5 6 3 29 6 18 4 39 2 0 6 29 6 18 2 39 0 100 50 0 10 8 35 1 29 4 39 2 5 1 29 6 18 2 39 0 110 54 9 15 7 36 4 29 4 39 2 10 0 35 1 29 2 39 0 120 60 5 21 3 42 0 34 9 42 0 15 6 35 1 29 2 39 0 135 67 2 28 0 48 7 40 5 47 5 22 3 43 0 34 8 41 8 150 74 5 35 3 ...

Page 142: ...2 35 1 55 8 46 0 55 7 29 4 50 1 40 3 50 0 24 5 Diameter Tank 60 30 5 8 6 24 1 1 9 39 2 14 3 24 1 3 8 39 0 75 38 5 0 6 24 1 18 4 39 2 6 3 24 1 4 4 39 0 90 45 5 6 4 29 6 18 4 39 2 0 7 29 6 18 2 39 0 100 50 0 10 9 35 1 29 4 39 2 5 2 29 6 18 2 39 0 110 54 9 15 8 36 5 29 4 39 2 10 1 35 1 29 2 39 0 120 60 5 21 4 42 1 34 9 42 0 15 7 35 1 29 2 39 0 135 67 2 28 1 48 8 40 4 47 5 22 4 43 1 34 8 41 8 150 74 5...

Page 143: ... 9 37 4 29 4 35 8 6 2 31 9 18 2 39 0 120 74 2 23 9 44 6 34 9 44 7 18 2 38 9 29 2 39 0 24 5 Diameter Tank 75 38 5 11 8 20 9 1 9 35 8 17 5 20 9 3 8 5 9 90 45 5 4 8 20 9 7 4 35 8 10 5 20 9 1 7 39 0 100 50 0 0 3 20 9 18 4 35 8 6 0 20 9 7 2 39 0 110 54 9 4 6 26 4 18 4 35 8 1 1 20 9 18 2 39 0 120 60 5 10 2 31 9 29 4 35 8 4 5 26 4 18 2 39 0 135 67 2 16 9 37 6 29 4 39 2 11 2 31 9 29 2 39 0 150 74 5 24 2 4...

Page 144: ...31 9 18 4 39 2 0 8 26 4 18 2 39 0 120 74 2 18 5 39 2 29 4 39 2 12 8 37 4 29 2 39 0 24 5 Diameter Tank 75 38 5 11 9 20 9 3 7 39 2 17 6 20 9 9 4 5 9 90 45 5 10 2 20 9 1 9 39 2 15 9 20 9 3 8 5 9 100 50 0 5 7 20 9 7 4 39 2 11 4 20 9 1 7 39 0 110 54 9 0 8 20 9 18 4 39 2 6 5 20 9 7 2 39 0 120 60 5 4 8 26 4 18 4 39 2 0 9 20 9 18 2 39 0 135 67 2 11 5 37 4 29 4 39 2 5 8 26 4 18 2 39 0 150 74 5 18 8 39 5 29...

Page 145: ... 4 29 4 39 2 7 1 31 9 18 2 39 0 120 74 2 24 8 45 5 37 7 44 7 19 1 39 8 32 0 39 0 24 5 Diameter Tank 75 38 5 10 9 20 9 1 9 39 2 16 6 20 9 3 8 5 9 90 45 5 3 9 20 9 7 4 39 2 9 6 20 9 1 7 39 0 100 50 0 0 6 20 9 18 4 39 2 5 1 20 9 7 2 39 0 110 54 9 5 5 26 4 18 4 39 2 0 2 20 9 18 2 39 0 120 60 5 11 1 31 9 29 4 39 2 5 4 26 4 18 2 39 0 135 67 2 17 8 38 5 29 4 39 2 12 1 37 4 29 2 39 0 150 74 5 25 1 45 8 37...

Page 146: ...ank Daycab in Dimension F BOC to Fuel Tank Extended Daycab in Diameter Gallons Length in 22 Diameter Tank 56 35 5 3 7 9 4 60 38 0 1 2 6 9 75 47 3 8 1 2 4 100 62 2 23 0 17 3 120 74 2 35 0 29 3 24 5 Diameter Tank 60 30 5 8 7 14 4 75 38 5 0 7 6 4 90 45 5 6 3 0 6 100 50 0 10 8 5 1 Subtract 5 7 inches for the extended Daycab NOTE DIMENSION B IS CALCULATED USING A STANDARD BATTERY BOX OPTIONAL EXTENDED ...

Page 147: ...Fuel Tank Daycab in Dimension F BOC to Fuel Tank Extended Daycab in Diameter Gallons Length in 22 Diameter Tank 56 35 5 3 5 9 2 60 38 0 1 1 6 8 75 47 3 8 2 2 5 100 62 2 23 1 17 4 120 74 2 35 1 29 4 24 5 Diameter Tank 60 30 5 8 6 14 3 75 38 5 0 6 6 3 90 45 5 6 4 0 7 100 50 0 10 9 5 2 Subtract 5 7 inches for the extended Daycab NOTE DIMENSION B IS CALCULATED USING A STANDARD BATTERY BOX OPTIONAL EXT...

Page 148: ...uel Tank Daycab in Dimension F BOC to Fuel Tank Extended Daycab in Diameter Gallons Length in 22 Diameter Tank 56 35 5 14 8 20 5 60 38 0 12 3 18 0 75 47 3 3 0 8 7 100 62 2 11 9 6 2 120 74 2 23 9 18 2 24 5 Diameter Tank 75 38 5 11 8 17 5 90 45 5 4 8 10 5 100 50 0 0 3 6 0 Subtract 5 7 inches for the extended Daycab NOTE DIMENSION B IS CALCULATED USING A STANDARD BATTERY BOX OPTIONAL EXTENDED BOXES W...

Page 149: ...el Tank Daycab in Dimension F BOC to Fuel Tank Extended Daycab in Diameter Gallons Length in 22 Diameter Tank 56 35 5 14 9 20 6 60 38 0 17 7 23 4 75 47 3 8 4 14 1 100 62 2 6 5 0 8 120 74 2 18 5 12 8 24 5 Diameter Tank 75 38 5 11 9 17 6 90 45 5 10 2 15 9 100 50 0 5 7 11 4 Subtract 5 7 inches for the extended Daycab NOTE DIMENSION B IS CALCULATED USING A STANDARD BATTERY BOX OPTIONAL EXTENDED BOXES ...

Page 150: ...Fuel Tank Daycab in Dimension F BOC to Fuel Tank Extended Daycab in Diameter Gallons Length in 22 Diameter Tank 56 35 5 13 9 19 6 60 38 0 11 4 17 1 75 47 3 2 1 7 8 100 62 2 12 8 7 1 120 74 2 24 8 19 1 24 5 Diameter Tank 75 38 5 10 9 16 6 90 45 5 3 9 9 6 100 50 0 0 6 5 1 Subtract 5 7 inches for the extended Daycab NOTE DIMENSION B IS CALCULATED USING A STANDARD BATTERY BOX OPTIONAL EXTENDED BOXES W...

Page 151: ...35 5 31 7 0 9 9 6 17 0 35 8 60 38 0 29 2 0 9 75 47 3 19 9 0 9 100 62 2 5 0 18 4 120 74 2 7 0 27 7 24 5 Diameter Tank 60 30 5 36 7 16 0 75 38 5 28 7 0 9 90 45 5 21 7 0 9 100 50 0 17 2 18 4 110 54 9 12 3 18 4 120 60 5 6 7 18 4 135 67 2 0 0 18 4 150 74 5 7 3 28 0 28 5 Diameter Tank 75 28 7 38 5 17 8 90 34 2 33 0 0 9 105 38 8 28 4 0 9 120 45 8 21 4 0 9 135 50 8 16 4 18 4 150 56 2 11 0 18 4 177 66 1 1 ...

Page 152: ... 47 7 27 0 25 6 19 2 11 1 60 38 0 45 2 24 5 75 47 3 35 9 15 2 100 62 2 21 0 0 3 120 74 2 9 0 11 7 24 5 Diameter Tank 60 30 5 52 7 32 0 75 38 5 44 7 24 0 90 45 5 37 7 17 0 100 50 0 33 2 12 5 110 54 9 28 3 7 6 120 60 5 22 7 2 0 135 67 2 16 0 4 7 150 74 5 8 7 12 0 28 5 Diameter Tank 75 28 7 54 5 33 8 90 34 2 49 0 28 3 105 38 8 44 4 23 7 120 45 8 37 4 16 7 135 50 8 32 4 11 7 150 56 2 27 0 6 3 177 66 1...

Page 153: ...ameter Tank 56 35 5 31 5 0 9 12 3 17 0 35 8 60 38 0 29 1 0 9 75 47 3 19 8 0 9 100 62 2 4 9 18 4 120 74 2 7 1 27 8 24 5 Diameter Tank 60 30 5 36 6 15 9 75 38 5 28 6 0 9 90 45 5 21 6 0 9 100 50 0 17 1 18 4 110 54 9 12 2 18 4 120 60 5 6 6 18 4 135 67 2 0 1 18 4 150 74 5 7 4 28 1 28 5 Diameter Tank 75 28 7 38 4 17 7 90 34 2 32 9 0 9 105 38 8 28 3 0 9 120 45 8 21 3 0 9 135 50 8 16 3 18 4 150 56 2 10 9 ...

Page 154: ...6 35 5 47 5 26 8 31 1 21 3 13 3 60 38 0 45 1 24 4 75 47 3 35 8 15 1 100 62 2 20 9 0 2 120 74 2 8 9 11 8 24 5 Diameter Tank 60 30 5 52 6 31 9 75 38 5 44 6 23 9 90 45 5 37 6 16 9 100 50 0 33 1 12 4 110 54 9 28 2 7 5 120 60 5 22 6 1 9 135 67 2 15 9 4 8 150 74 5 8 6 12 1 28 5 Diameter Tank 75 28 7 54 4 33 7 90 34 2 48 9 28 2 105 38 8 44 3 23 6 120 45 8 37 3 16 6 135 50 8 32 3 11 6 150 56 2 26 9 6 2 17...

Page 155: ...rge 22 Diameter Tank 56 35 5 42 9 22 2 15 1 17 0 35 8 60 38 0 45 7 25 0 75 47 3 36 4 15 7 100 62 2 21 5 0 9 120 74 2 9 5 18 4 24 5 Diameter Tank 75 38 5 39 9 19 2 90 45 5 38 2 17 5 100 50 0 33 7 13 0 110 54 9 28 8 0 9 120 60 5 23 2 0 9 135 67 2 16 5 18 4 150 74 5 9 2 18 4 28 5 Diameter Tank 90 34 2 43 4 22 7 105 38 8 39 6 18 9 120 45 8 37 9 17 2 135 50 8 30 2 0 9 150 56 2 27 5 0 9 177 66 1 15 2 18...

Page 156: ...er Tank 56 35 5 58 9 38 2 31 1 21 4 13 3 60 38 0 61 7 41 0 75 47 3 52 4 31 7 100 62 2 37 5 16 8 120 74 2 25 5 4 8 24 5 Diameter Tank 75 38 5 55 9 35 2 90 45 5 54 2 33 5 100 50 0 49 7 29 0 110 54 9 44 8 24 1 120 60 5 39 2 18 5 135 67 2 32 5 11 8 150 74 5 25 2 4 5 28 5 Diameter Tank 90 34 2 59 4 38 7 105 38 8 55 6 34 9 120 45 8 53 9 33 2 135 50 8 46 2 25 5 150 56 2 43 5 22 8 177 66 1 31 2 10 5 NOTE ...

Page 157: ...arge 22 Diameter Tank 56 35 5 41 9 21 2 15 1 17 0 35 8 60 38 0 39 4 18 7 75 47 3 30 1 0 9 100 62 2 15 2 18 4 120 74 2 3 2 18 4 24 5 Diameter Tank 75 38 5 38 9 18 2 90 45 5 31 9 0 9 100 50 0 27 4 0 9 110 54 9 22 5 0 9 120 60 5 16 9 18 4 135 67 2 10 2 18 4 150 74 5 2 9 18 4 28 5 Diameter Tank 90 34 2 43 2 22 5 105 38 8 38 6 17 9 120 45 8 31 6 0 9 135 50 8 26 6 0 9 150 56 2 21 2 0 9 177 66 1 11 3 18 ...

Page 158: ...ter Tank 56 35 5 57 9 37 2 31 1 21 4 13 3 60 38 0 55 4 34 7 75 47 3 46 1 25 4 100 62 2 31 2 10 5 120 74 2 19 2 1 5 24 5 Diameter Tank 75 38 5 54 9 34 2 90 45 5 47 9 27 2 100 50 0 43 4 22 7 110 54 9 38 5 17 8 120 60 5 32 9 12 2 135 67 2 26 2 5 5 150 74 5 18 9 1 8 28 5 Diameter Tank 90 34 2 59 2 38 5 105 38 8 54 6 33 9 120 45 8 47 6 26 9 135 50 8 42 6 21 9 150 56 2 37 2 16 5 177 66 1 27 3 6 6 NOTE D...

Page 159: ...2 5 0 12 7 17 0 35 8 120 74 2 7 0 18 0 27 7 35 8 24 5 Diameter Tank 60 30 5 36 7 26 1 16 4 35 8 75 38 5 28 7 15 1 17 0 35 8 90 45 5 21 7 12 7 17 0 35 8 100 50 0 17 2 12 7 17 0 35 8 110 54 9 12 3 12 7 17 0 35 8 120 60 5 6 7 12 7 17 0 35 8 135 67 2 0 0 12 7 19 5 27 5 150 74 5 7 3 18 0 27 7 35 8 28 5 Diameter Tank 75 28 7 38 5 26 1 16 4 35 8 90 34 2 33 0 20 6 10 9 35 8 105 38 8 28 4 15 1 17 0 35 8 12...

Page 160: ... 100 62 2 21 0 9 1 0 7 8 8 120 74 2 9 0 2 0 11 7 19 8 24 5 Diameter Tank 60 30 5 52 7 42 1 32 4 24 3 75 38 5 44 7 33 9 24 7 16 6 90 45 5 37 7 25 6 15 8 7 8 100 50 0 33 2 20 1 13 1 5 0 110 54 9 28 3 14 6 7 6 0 5 120 60 5 22 7 9 1 2 0 6 0 135 67 2 16 0 3 5 3 5 11 5 150 74 5 8 7 2 0 11 7 19 8 28 5 Diameter Tank 75 28 7 54 5 42 1 32 4 24 3 90 34 2 49 0 36 6 26 9 18 8 105 38 8 44 4 31 1 21 3 13 3 120 4...

Page 161: ...7 0 35 8 100 62 2 4 9 12 7 17 0 35 8 120 74 2 7 1 18 0 27 7 35 8 24 5 Diameter Tank 60 30 5 36 6 26 1 16 4 35 8 75 38 5 28 6 15 1 17 0 35 8 90 45 5 21 6 12 7 17 0 35 8 100 50 0 17 1 12 7 17 0 35 8 110 54 9 12 2 12 7 17 0 35 8 120 60 5 6 6 12 7 17 0 35 8 135 67 2 0 1 12 7 19 5 27 5 150 74 5 7 4 18 0 27 7 35 8 28 5 Diameter Tank 75 28 7 38 4 26 1 16 4 35 8 90 34 2 32 9 20 6 10 9 35 8 105 38 8 28 3 1...

Page 162: ... 8 7 8 100 62 2 20 9 9 1 0 7 8 8 120 74 2 8 9 2 0 11 7 19 8 24 5 Diameter Tank 60 30 5 52 6 42 1 32 4 24 3 75 38 5 44 6 33 9 24 7 16 6 90 45 5 37 6 25 6 15 8 7 8 100 50 0 33 1 20 1 13 1 5 0 110 54 9 28 2 14 6 7 6 0 5 120 60 5 22 6 9 1 2 1 6 0 135 67 2 15 9 3 6 3 5 11 5 150 74 5 8 6 2 0 11 7 19 8 28 5 Diameter Tank 75 28 7 54 4 42 1 32 4 24 3 90 34 2 48 9 36 6 26 9 18 8 105 38 8 44 3 31 1 21 3 13 3...

Page 163: ... 75 47 3 36 4 20 6 16 4 35 8 100 62 2 21 5 10 0 17 0 35 8 120 74 2 9 5 10 0 17 0 35 8 24 5 Diameter Tank 75 38 5 39 9 31 7 16 4 35 8 90 45 5 38 2 26 1 16 4 35 8 100 50 0 33 7 20 6 10 9 35 8 110 54 9 28 8 15 1 17 0 35 8 120 60 5 23 2 10 0 17 0 35 8 135 67 2 16 5 10 0 17 0 35 8 150 74 5 9 2 10 0 17 0 35 8 28 5 Diameter Tank 90 34 2 43 4 31 7 21 9 13 8 105 38 8 39 6 26 1 16 4 35 8 120 45 8 37 9 26 1 ...

Page 164: ...3 52 4 36 6 32 4 24 3 100 62 2 37 5 25 6 15 9 7 8 120 74 2 25 5 14 6 4 8 3 2 24 5 Diameter Tank 75 38 5 55 9 47 7 32 4 24 3 90 45 5 54 2 42 1 32 4 24 3 100 50 0 49 7 36 6 26 9 18 8 110 54 9 44 8 31 1 24 7 16 6 120 60 5 39 2 25 6 19 2 11 1 135 67 2 32 5 20 1 10 3 2 3 150 74 5 25 2 14 6 4 8 3 2 28 5 Diameter Tank 90 34 2 59 4 47 7 37 9 29 8 105 38 8 55 6 42 1 32 4 24 3 120 45 8 53 9 42 1 32 4 24 3 1...

Page 165: ... 75 47 3 30 1 20 6 10 9 35 8 100 62 2 15 2 10 0 17 0 35 8 120 74 2 3 2 10 0 17 0 35 8 24 5 Diameter Tank 75 38 5 38 9 26 1 16 4 35 8 90 45 5 31 9 20 6 10 9 35 8 100 50 0 27 4 15 1 17 0 35 8 110 54 9 22 5 10 0 17 0 35 8 120 60 5 16 9 10 0 17 0 35 8 135 67 2 10 2 10 0 17 0 35 8 150 74 5 2 9 10 0 17 0 35 8 28 5 Diameter Tank 90 34 2 43 2 31 7 21 9 13 8 105 38 8 38 6 26 1 16 4 35 8 120 45 8 31 6 20 6 ...

Page 166: ...47 3 46 1 36 6 26 9 18 8 100 62 2 31 2 20 1 10 3 2 3 120 74 2 19 2 6 3 0 7 8 8 24 5 Diameter Tank 75 38 5 54 9 42 1 32 4 24 3 90 45 5 47 9 36 6 26 9 18 8 100 50 0 43 4 31 1 21 4 13 3 110 54 9 38 5 25 6 19 2 11 1 120 60 5 32 9 20 1 13 7 5 6 135 67 2 26 2 14 6 4 8 3 2 150 74 5 18 9 6 3 0 7 8 8 28 5 Diameter Tank 90 34 2 59 2 42 1 37 9 29 8 105 38 8 54 6 36 6 32 4 24 3 120 45 8 47 6 31 1 26 9 18 8 13...

Page 167: ...ns Length in Small Medium Large 22 Diameter Tank 56 35 5 5 0 9 6 17 0 35 8 60 38 0 7 5 75 47 3 16 8 100 62 2 31 7 120 74 2 43 7 24 5 Diameter Tank 60 30 5 0 0 75 38 5 8 0 90 45 5 15 0 100 50 0 19 5 110 54 9 24 4 120 60 5 30 0 135 67 2 36 7 150 74 5 44 0 28 5 Diameter Tank 75 28 7 1 8 90 34 2 3 7 105 38 8 8 3 120 45 8 15 3 135 50 8 20 3 150 56 2 25 7 177 66 1 35 6 NOTE DIMENSIONS B AND F ARE CALCUL...

Page 168: ... in Small Medium Large 22 Diameter Tank 56 35 5 11 0 25 6 19 2 11 1 60 38 0 8 5 75 47 3 0 8 100 62 2 15 7 120 74 2 27 7 24 5 Diameter Tank 60 30 5 16 0 75 38 5 8 0 90 45 5 1 0 100 50 0 3 5 110 54 9 8 4 120 60 5 14 0 135 67 2 20 7 150 74 5 28 0 28 5 Diameter Tank 75 28 7 17 8 90 34 2 12 3 105 38 8 7 7 120 45 8 0 7 135 50 8 4 3 150 56 2 9 7 177 66 1 19 6 NOTE DIMENSIONS B AND F ARE CALCULATED USING ...

Page 169: ...Gallons Length in Small Medium Large 22 Diameter Tank 56 35 5 5 0 12 3 17 0 35 8 60 38 0 7 5 75 47 3 16 8 100 62 2 31 7 120 74 2 43 7 24 5 Diameter Tank 60 30 5 0 0 75 38 5 8 0 90 45 5 15 0 100 50 0 19 5 110 54 9 24 4 120 60 5 30 0 135 67 2 36 7 150 74 5 44 0 28 5 Diameter Tank 75 28 7 1 8 90 34 2 3 7 105 38 8 8 3 120 45 8 15 3 135 50 8 20 3 150 56 2 25 7 177 66 1 35 6 NOTE DIMENSIONS B AND F ARE ...

Page 170: ...Length in Small Medium Large 22 Diameter Tank 56 35 5 11 0 31 1 21 3 13 3 60 38 0 8 5 75 47 3 0 8 100 62 2 15 7 120 74 2 27 7 24 5 Diameter Tank 60 30 5 16 0 75 38 5 8 0 90 45 5 1 0 100 50 0 3 5 110 54 9 8 4 120 60 5 14 0 135 67 2 20 7 150 74 5 28 0 28 5 Diameter Tank 75 28 7 17 8 90 34 2 12 3 105 38 8 7 7 120 45 8 0 7 135 50 8 4 3 150 56 2 9 7 177 66 1 19 6 NOTE DIMENSIONS B AND F ARE CALCULATED ...

Page 171: ...meter Gallons Length in Small Medium Large 22 Diameter Tank 56 35 5 1 1 15 1 17 0 35 8 60 38 0 1 4 75 47 3 10 7 100 62 2 25 6 120 74 2 37 6 24 5 Diameter Tank 75 38 5 1 9 90 45 5 8 9 100 50 0 13 4 110 54 9 18 3 120 60 5 23 9 135 67 2 30 6 150 74 5 37 9 28 5 Diameter Tank 90 34 2 2 4 105 38 8 2 2 120 45 8 9 2 135 50 8 14 2 150 56 2 19 6 177 66 1 29 5 NOTE DIMENSIONS B AND F ARE CALCULATED USING A S...

Page 172: ...lons Length in Small Medium Large 22 Diameter Tank 56 35 5 17 1 31 1 21 4 13 3 60 38 0 14 6 75 47 3 5 3 100 62 2 9 6 120 74 2 21 6 24 5 Diameter Tank 75 38 5 14 1 90 45 5 7 1 100 50 0 2 6 110 54 9 2 3 120 60 5 7 9 135 67 2 14 6 150 74 5 21 9 28 5 Diameter Tank 90 34 2 18 4 105 38 8 13 8 120 45 8 6 8 135 50 8 1 8 150 56 2 3 6 177 66 1 13 5 NOTE DIMENSIONS B AND F ARE CALCULATED USING A STANDARD BAT...

Page 173: ...meter Gallons Length in Small Medium Large 22 Diameter Tank 56 35 5 1 2 15 1 17 0 35 8 60 38 0 1 3 75 47 3 10 6 100 62 2 25 5 120 74 2 37 5 24 5 Diameter Tank 75 38 5 1 8 90 45 5 8 8 100 50 0 13 3 110 54 9 18 2 120 60 5 23 8 135 67 2 30 5 150 74 5 37 8 28 5 Diameter Tank 90 34 2 2 5 105 38 8 2 1 120 45 8 9 1 135 50 8 14 1 150 56 2 19 5 177 66 1 29 4 NOTE DIMENSIONS B AND F ARE CALCULATED USING A S...

Page 174: ...lons Length in Small Medium Large 22 Diameter Tank 56 35 5 17 2 31 1 21 4 13 3 60 38 0 14 7 75 47 3 5 4 100 62 2 9 5 120 74 2 21 5 24 5 Diameter Tank 75 38 5 14 2 90 45 5 7 2 100 50 0 2 7 110 54 9 2 2 120 60 5 7 8 135 67 2 14 5 150 74 5 21 8 28 5 Diameter Tank 90 34 2 18 5 105 38 8 13 9 120 45 8 6 9 135 50 8 1 9 150 56 2 3 5 177 66 1 13 4 NOTE DIMENSIONS B AND F ARE CALCULATED USING A STANDARD BAT...

Page 175: ...Length in Small Medium Large 22 Diameter Tank 56 35 5 13 3 20 6 10 9 35 8 60 38 0 15 8 75 47 3 25 1 100 62 2 40 0 120 74 2 52 0 24 5 Diameter Tank 60 30 5 8 3 75 38 5 16 3 90 45 5 23 3 100 50 0 27 8 110 54 9 32 7 120 60 5 38 3 135 67 2 45 0 150 74 5 52 3 28 5 Diameter Tank 75 28 7 6 5 90 34 2 12 0 105 38 8 16 6 120 45 8 23 6 135 50 8 28 6 150 56 2 34 0 177 66 1 43 9 NOTE DIMENSIONS B AND D ARE CAL...

Page 176: ... in Small Medium Large 22 Diameter Tank 56 35 5 2 7 36 6 26 9 18 8 60 38 0 0 2 75 47 3 9 1 100 62 2 24 0 120 74 2 36 0 24 5 Diameter Tank 60 30 5 7 7 75 38 5 0 3 90 45 5 7 3 100 50 0 11 8 110 54 9 16 7 120 60 5 22 3 135 67 2 29 0 150 74 5 36 3 28 5 Diameter Tank 75 28 7 9 5 90 34 2 4 0 105 38 8 0 6 120 45 8 7 6 135 50 8 12 6 150 56 2 18 0 177 66 1 27 9 NOTE DIMENSIONS B AND D ARE CALCULATED USING ...

Page 177: ...llons Length in Small Medium Large 22 Diameter Tank 56 35 5 10 5 20 6 10 9 35 8 60 38 0 13 0 75 47 3 22 3 100 62 2 37 2 120 74 2 49 2 24 5 Diameter Tank 60 30 5 5 5 75 38 5 13 5 90 45 5 20 5 100 50 0 25 0 110 54 9 29 9 120 60 5 35 5 135 67 2 42 2 150 74 5 49 5 28 5 Diameter Tank 75 28 7 3 7 90 34 2 9 2 105 38 8 13 8 120 45 8 20 8 135 50 8 25 8 150 56 2 31 2 177 66 1 41 1 NOTE DIMENSIONS B AND D AR...

Page 178: ...Length in Small Medium Large 22 Diameter Tank 56 35 5 5 5 36 6 26 9 18 8 60 38 0 3 0 75 47 3 6 3 100 62 2 21 2 120 74 2 33 2 24 5 Diameter Tank 60 30 5 10 5 75 38 5 2 5 90 45 5 4 5 100 50 0 9 0 110 54 9 13 9 120 60 5 19 5 135 67 2 26 2 150 74 5 33 5 28 5 Diameter Tank 75 28 7 12 3 90 34 2 6 8 105 38 8 2 2 120 45 8 4 8 135 50 8 9 8 150 56 2 15 2 177 66 1 25 1 NOTE DIMENSIONS B AND D ARE CALCULATED ...

Page 179: ...eter Gallons Length in Small Medium Large 22 Diameter Tank 56 35 5 10 5 26 1 16 4 35 8 60 38 0 13 0 75 47 3 22 3 100 62 2 37 2 120 74 2 49 2 24 5 Diameter Tank 75 38 5 5 5 90 45 5 13 5 100 50 0 20 5 110 54 9 25 0 120 60 5 29 9 135 67 2 35 5 150 74 5 42 2 28 5 Diameter Tank 90 34 2 49 5 105 38 8 3 7 120 45 8 9 2 135 50 8 13 8 150 56 2 20 8 177 66 1 25 8 NOTE DIMENSIONS B AND D ARE CALCULATED USING ...

Page 180: ...allons Length in Small Medium Large 22 Diameter Tank 56 35 5 5 5 42 1 32 4 24 3 60 38 0 3 0 75 47 3 6 3 100 62 2 21 2 120 74 2 33 2 24 5 Diameter Tank 75 38 5 10 5 90 45 5 2 5 100 50 0 4 5 110 54 9 9 0 120 60 5 13 9 135 67 2 19 5 150 74 5 26 2 28 5 Diameter Tank 90 34 2 33 5 105 38 8 12 3 120 45 8 6 8 135 50 8 2 2 150 56 2 4 8 177 66 1 9 8 NOTE DIMENSIONS B AND D ARE CALCULATED USING A STANDARD BA...

Page 181: ...ameter Gallons Length in Small Medium Large 22 Diameter Tank 56 35 5 1 2 26 1 16 4 35 8 60 38 0 1 3 75 47 3 10 6 100 62 2 25 5 120 74 2 37 5 24 5 Diameter Tank 75 38 5 1 8 90 45 5 8 8 100 50 0 13 3 110 54 9 18 2 120 60 5 23 8 135 67 2 30 5 150 74 5 37 8 28 5 Diameter Tank 90 34 2 2 5 105 38 8 2 1 120 45 8 9 1 135 50 8 14 1 150 56 2 19 5 177 66 1 29 4 NOTE DIMENSIONS B AND D ARE CALCULATED USING A ...

Page 182: ...allons Length in Small Medium Large 22 Diameter Tank 56 35 5 5 5 42 1 32 4 24 3 60 38 0 3 0 75 47 3 6 3 100 62 2 21 2 120 74 2 33 2 24 5 Diameter Tank 75 38 5 10 5 90 45 5 2 5 100 50 0 4 5 110 54 9 9 0 120 60 5 13 9 135 67 2 19 5 150 74 5 26 2 28 5 Diameter Tank 90 34 2 33 5 105 38 8 12 3 120 45 8 6 8 135 50 8 2 2 150 56 2 4 8 177 66 1 9 8 NOTE DIMENSIONS B AND D ARE CALCULATED USING A STANDARD BA...

Page 183: ...9 9 12 7 27 7 35 8 100 62 2 5 0 12 7 27 7 35 8 120 74 2 7 0 18 0 27 7 35 8 24 5 Diameter Tank 60 30 5 36 7 26 1 8 1 35 8 75 38 5 28 7 15 1 8 1 35 8 90 45 5 21 7 12 7 27 7 35 8 100 50 0 17 2 12 7 27 7 35 8 110 54 9 12 3 12 7 27 7 35 8 120 60 5 6 7 12 7 27 7 35 8 135 67 2 0 0 12 5 27 7 35 8 150 74 5 7 3 18 0 27 7 35 8 28 5 Diameter Tank 75 28 7 38 5 26 1 8 1 35 8 90 34 2 33 0 20 6 8 1 35 8 105 38 8 ...

Page 184: ...60 38 0 45 2 31 1 2 0 75 47 3 35 9 11 8 2 0 100 62 2 21 0 9 1 1 7 120 74 2 9 0 3 0 29 1 24 5 Diameter Tank 60 30 5 52 7 36 6 32 4 75 38 5 44 7 31 1 23 5 90 45 5 37 7 25 6 2 0 100 50 0 33 2 11 8 2 0 110 54 9 28 3 11 8 2 0 120 60 5 22 7 9 1 2 0 135 67 2 16 0 4 3 4 1 150 74 5 8 7 2 0 29 1 28 5 Diameter Tank 75 28 7 54 5 42 1 32 4 90 34 2 49 0 36 6 26 9 105 38 8 44 4 31 1 23 5 120 45 8 37 4 25 6 2 0 1...

Page 185: ... 8 12 7 27 7 35 8 100 62 2 4 9 12 7 27 7 35 8 120 74 2 7 1 18 0 27 7 35 8 24 5 Diameter Tank 60 30 5 36 6 26 1 8 1 35 8 75 38 5 28 6 15 1 8 1 35 8 90 45 5 21 6 12 7 27 7 35 8 100 50 0 17 1 12 7 27 7 35 8 110 54 9 12 2 12 7 27 7 35 8 120 60 5 6 6 12 7 27 7 35 8 135 67 2 0 1 12 4 27 7 35 8 150 74 5 7 4 18 0 27 7 35 8 28 5 Diameter Tank 75 28 7 38 4 26 1 8 1 35 8 90 34 2 32 9 20 6 8 1 35 8 105 38 8 2...

Page 186: ...0 38 0 45 1 31 1 2 1 75 47 3 35 8 11 8 2 1 100 62 2 20 9 9 1 1 7 120 74 2 8 9 3 1 29 1 24 5 Diameter Tank 60 30 5 52 6 42 1 32 4 75 38 5 44 6 31 1 23 5 90 45 5 37 6 25 6 2 1 100 50 0 33 1 11 8 2 1 110 54 9 28 2 11 8 2 1 120 60 5 22 6 9 1 2 1 135 67 2 15 9 4 3 4 0 150 74 5 8 6 22 7 29 1 28 5 Diameter Tank 75 28 7 54 4 42 1 32 4 90 34 2 48 9 36 6 26 9 105 38 8 44 3 31 1 23 5 120 45 8 37 3 25 6 2 1 1...

Page 187: ...Size Diameter Gallons Length in Small Medium Large 22 Diameter Tank 56 35 5 5 0 20 6 8 1 35 8 60 38 0 7 5 75 47 3 16 8 100 62 2 31 7 120 74 2 43 7 24 5 Diameter Tank 60 30 5 0 0 75 38 5 8 0 90 45 5 15 0 100 50 0 19 5 110 54 9 24 4 120 60 5 30 0 135 67 2 36 7 150 74 5 44 0 28 5 Diameter Tank 75 28 7 1 8 90 34 2 3 7 105 38 8 8 3 120 45 8 15 3 135 50 8 20 3 150 56 2 25 7 177 66 1 35 6 NOTE DIMENSIONS...

Page 188: ... Diameter Gallons Length in Small Medium 22 Diameter Tank 56 35 5 11 0 36 6 26 9 60 38 0 8 5 75 47 3 0 8 100 62 2 15 7 120 74 2 27 7 24 5 Diameter Tank 60 30 5 16 0 75 38 5 8 0 90 45 5 1 0 100 50 0 3 5 110 54 9 8 4 120 60 5 14 0 135 67 2 20 7 150 74 5 28 0 28 5 Diameter Tank 75 28 7 17 8 90 34 2 12 3 105 38 8 7 7 120 45 8 0 7 135 50 8 4 3 150 56 2 9 7 177 66 1 19 6 NOTE DIMENSIONS B AND F ARE CALC...

Page 189: ...ize Diameter Gallons Length in Small Medium Large 22 Diameter Tank 56 35 5 5 0 20 6 8 1 35 8 60 38 0 7 5 75 47 3 16 8 100 62 2 31 7 120 74 2 43 7 24 5 Diameter Tank 60 30 5 0 0 75 38 5 8 0 90 45 5 15 0 100 50 0 19 5 110 54 9 24 4 120 60 5 30 0 135 67 2 36 7 150 74 5 44 0 28 5 Diameter Tank 75 28 7 1 8 90 34 2 3 7 105 38 8 8 3 120 45 8 15 3 135 50 8 20 3 150 56 2 25 7 177 66 1 35 6 NOTE DIMENSIONS ...

Page 190: ...Diameter Gallons Length in Small Medium 22 Diameter Tank 56 35 5 11 0 36 6 26 9 60 38 0 8 5 75 47 3 0 8 100 62 2 15 7 120 74 2 27 7 24 5 Diameter Tank 60 30 5 16 0 75 38 5 8 0 90 45 5 1 0 100 50 0 3 5 110 54 9 8 4 120 60 5 14 0 135 67 2 20 7 150 74 5 28 0 28 5 Diameter Tank 75 28 7 17 8 90 34 2 12 3 105 38 8 7 7 120 45 8 0 7 135 50 8 4 3 150 56 2 9 7 177 66 1 19 6 NOTE DIMENSIONS B AND F ARE CALCU...

Page 191: ...Gallons Length in Small Medium 22 Diameter Tank 56 35 5 31 7 20 6 10 9 60 38 0 29 2 75 47 3 19 9 100 62 2 5 0 120 74 2 7 0 24 5 Diameter Tank 60 30 5 36 7 75 38 5 28 7 90 45 5 21 7 100 50 0 17 2 110 54 9 12 3 120 60 5 6 7 135 67 2 0 0 150 74 5 7 3 28 5 Diameter Tank 75 28 7 38 5 90 34 2 33 0 105 38 8 28 4 120 45 8 21 4 135 50 8 16 4 150 56 2 11 0 177 66 1 1 1 NOTE DIMENSIONS B AND D ARE CALCULATED...

Page 192: ...th in Small Medium 22 Diameter Tank 56 35 5 47 7 36 6 26 9 60 38 0 45 2 75 47 3 35 9 100 62 2 21 0 120 74 2 9 0 24 5 Diameter Tank 60 30 5 52 7 75 38 5 44 7 90 45 5 37 7 100 50 0 33 2 110 54 9 28 3 120 60 5 22 7 135 67 2 16 0 150 74 5 8 7 28 5 Diameter Tank 75 28 7 54 5 90 34 2 49 0 105 38 8 44 4 120 45 8 37 4 135 50 8 32 4 150 56 2 27 0 177 66 1 17 1 NOTE DIMENSIONS B AND D ARE CALCULATED USING A...

Page 193: ...iameter Gallons Length in Small Medium 22 Diameter Tank 56 35 5 31 5 20 6 10 9 60 38 0 29 1 75 47 3 19 8 100 62 2 4 9 120 74 2 7 1 24 5 Diameter Tank 60 30 5 36 6 75 38 5 28 6 90 45 5 21 6 100 50 0 17 1 110 54 9 12 2 120 60 5 6 6 135 67 2 0 1 150 74 5 7 4 28 5 Diameter Tank 75 28 7 38 4 90 34 2 32 9 105 38 8 28 3 120 45 8 21 3 135 50 8 16 3 150 56 2 10 9 177 66 1 1 0 NOTE DIMENSIONS B AND D ARE CA...

Page 194: ...ons Length in Small Medium 22 Diameter Tank 56 35 5 47 7 36 6 26 9 60 38 0 45 2 75 47 3 35 9 100 62 2 21 0 120 74 2 9 0 24 5 Diameter Tank 60 30 5 52 7 75 38 5 44 7 90 45 5 37 7 100 50 0 33 2 110 54 9 28 3 120 60 5 22 7 135 67 2 16 0 150 74 5 8 7 28 5 Diameter Tank 75 28 7 54 5 90 34 2 49 0 105 38 8 44 4 120 45 8 37 4 135 50 8 32 4 150 56 2 27 0 177 66 1 17 1 NOTE DIMENSIONS B AND D ARE CALCULATED...

Page 195: ... 17 9 9 4 75 47 3 19 9 29 3 39 0 100 62 2 5 0 29 3 39 0 120 74 2 7 0 29 3 39 0 24 5 Diameter Tank 60 30 5 36 7 26 1 9 4 75 38 5 28 7 17 9 9 4 90 45 5 21 7 29 3 39 0 100 50 0 17 2 29 3 39 0 110 54 9 12 3 29 3 39 0 120 60 5 6 7 29 3 39 0 135 67 2 0 0 29 3 39 0 150 74 5 7 3 29 3 39 0 28 5 Diameter Tank 75 28 7 38 5 26 1 9 4 90 34 2 33 0 20 6 9 4 105 38 8 28 4 15 1 39 0 120 45 8 21 4 29 3 39 0 135 50 ...

Page 196: ...75 47 3 35 9 20 1 15 8 100 62 2 21 0 9 1 36 9 120 74 2 9 0 2 0 36 9 24 5 Diameter Tank 60 30 5 52 7 42 1 25 4 75 38 5 44 7 33 9 25 4 90 45 5 37 7 25 6 15 8 100 50 0 33 2 20 1 13 1 110 54 9 28 3 14 6 8 2 120 60 5 22 7 9 1 36 9 135 67 2 16 0 3 5 36 9 150 74 5 8 7 2 0 36 9 28 5 Diameter Tank 75 28 7 54 5 42 1 25 4 90 34 2 49 0 36 6 25 4 105 38 8 44 4 31 1 15 5 120 45 8 37 4 25 6 15 5 135 50 8 32 4 20...

Page 197: ...0 29 1 17 9 9 4 75 47 3 19 8 29 3 39 0 100 62 2 4 9 29 3 39 0 120 74 2 7 1 29 3 39 0 24 5 Diameter Tank 60 30 5 36 6 26 1 9 4 75 38 5 28 6 17 9 9 4 90 45 5 21 6 29 3 39 0 100 50 0 17 1 29 3 39 0 110 54 9 12 2 29 3 39 0 120 60 5 6 6 29 3 39 0 135 67 2 0 1 29 3 39 0 150 74 5 7 4 29 3 39 0 28 5 Diameter Tank 75 28 7 38 4 26 1 9 4 90 34 2 32 9 20 6 9 4 105 38 8 28 3 15 1 39 0 120 45 8 21 3 29 3 39 0 1...

Page 198: ... 25 4 75 47 3 35 8 20 1 15 8 100 62 2 20 9 9 1 36 9 120 74 2 8 9 2 0 36 9 24 5 Diameter Tank 60 30 5 52 6 42 1 25 4 75 38 5 44 6 33 9 25 4 90 45 5 37 6 25 6 15 8 100 50 0 33 1 20 1 13 1 110 54 9 28 2 14 6 8 2 120 60 5 22 6 9 1 36 9 135 67 2 15 9 3 5 36 9 150 74 5 8 6 2 0 36 9 28 5 Diameter Tank 75 28 7 54 4 42 1 25 4 90 34 2 48 9 36 6 25 4 105 38 8 44 3 31 1 15 5 120 45 8 37 3 25 6 15 5 135 50 8 3...

Page 199: ... 62 2 5 0 37 1 18 2 39 0 120 74 2 7 0 37 1 18 2 39 0 24 5 Diameter Tank 60 30 5 36 7 16 0 26 1 16 4 75 38 5 28 7 0 9 17 9 39 0 90 45 5 21 7 0 9 18 2 39 0 100 50 0 17 2 37 1 18 2 39 0 110 54 9 12 3 37 1 18 2 39 0 120 60 5 6 7 37 1 18 2 39 0 135 67 2 0 0 37 1 18 2 39 0 150 74 5 7 3 37 1 18 2 39 0 28 5 Diameter Tank 75 28 7 38 5 17 8 26 1 16 4 90 34 2 33 0 0 9 20 6 10 9 105 38 8 28 4 0 9 15 1 39 0 12...

Page 200: ...1 0 0 3 9 1 36 9 120 74 2 9 0 35 2 2 0 36 9 24 5 Diameter Tank 60 30 5 52 7 32 0 42 1 32 4 75 38 5 44 7 24 0 33 9 24 7 90 45 5 37 7 17 0 25 6 15 8 100 50 0 33 2 12 5 20 1 13 1 110 54 9 28 3 7 6 14 6 7 6 120 60 5 22 7 2 0 9 1 36 9 135 67 2 16 0 35 2 3 5 36 9 150 74 5 8 7 35 2 2 0 36 9 28 5 Diameter Tank 75 28 7 54 5 33 8 42 1 32 4 90 34 2 49 0 28 3 36 6 26 9 105 38 8 44 4 23 7 31 1 21 3 120 45 8 37...

Page 201: ...9 0 100 62 2 4 9 37 1 18 2 39 0 120 74 2 7 1 37 1 18 2 39 0 24 5 Diameter Tank 60 30 5 36 6 15 9 26 1 9 4 75 38 5 28 6 0 9 17 9 9 4 90 45 5 21 6 0 9 18 2 39 0 100 50 0 17 1 37 1 18 2 39 0 110 54 9 12 2 37 1 18 2 39 0 120 60 5 6 6 37 1 18 2 39 0 135 67 2 0 1 37 1 18 2 39 0 150 74 5 7 4 37 1 18 2 39 0 28 5 Diameter Tank 75 28 7 38 4 17 7 26 1 9 4 90 34 2 32 9 0 9 20 6 9 4 105 38 8 28 3 0 9 15 1 39 0...

Page 202: ...2 2 20 9 0 2 9 1 36 9 120 74 2 8 9 35 2 2 0 36 9 24 5 Diameter Tank 60 30 5 52 6 31 9 42 1 25 4 75 38 5 44 6 23 9 33 9 25 4 90 45 5 37 6 16 9 25 6 15 8 100 50 0 33 1 12 4 20 1 13 1 110 54 9 28 2 7 5 14 6 8 2 120 60 5 22 6 1 9 9 1 36 9 135 67 2 15 9 35 2 3 6 36 9 150 74 5 8 6 35 2 2 0 36 9 28 5 Diameter Tank 75 28 7 54 4 33 7 42 1 25 4 90 34 2 48 9 28 2 36 6 25 4 105 38 8 44 3 23 6 31 1 15 8 120 45...

Page 203: ... 6 2 Inserted Steel Rails Rail Height Insert Material Section Modulus RBM in lbs Weight lbs in 10 5 8 Single 9 7 8 x 2 7 8 x 1 4 24 37 2 925 000 4 96 10 3 4 Single 9 7 8 x 2 7 8 x 1 4 27 33 3 280 000 5 53 11 5 8 Single 10 3 4 x 3 1 2 x 1 4 39 20 4 704 000 7 28 11 5 8 Double one 10 3 4 x 3 1 2 x 1 4 and one 9 7 8 x 2 7 8 x 1 4 48 77 5 853 000 9 33 The T800 FEPTO front frame extensions are reinforce...

Page 204: ...12 Section 6 Body Mounting FIGURE 6 2 T800 FEPTO front end with 66 Bumper Setting FIGURE 6 3 Isometric View of T800 FEPTO front end with 73 Bumper Setting FIGURE 6 4 T800 FEPTO front end with 73 Bumper Setting ...

Page 205: ...e tires and the body To prevent this mount the body so that the minimum clearance between the top of the tire and the bottom of the body is 8 inches 203 mm This should be measured with the body empty See Figure 6 5 FIGURE 6 5 Minimum Clearance Between Top Of Rear Tires And Body Structure Overhang Maintain adequate clearance between back of cab and the front leading edge of mounted body See Figure ...

Page 206: ...er flange of the frame rail Mount the body using body mounting brackets or U bolts Body Mounting Using Brackets Always install a spacer between the body subframe and the top flange of the frame rail Failure to do so could result in corrosion due to dissimilar materials Installation of a spacer between the body subframe and the top flange of the frame rail will help prevent premature wear of the co...

Page 207: ... limited amount of relative move ment bolted securely but not too rigid Brackets should allow for slight movement between the body and the chassis For instance Figure 6 8 shows a high compression spring between the bolt and the bracket FIGURE 6 8 High Compression Spring FIGURE 6 9 Rubber Spacer Between Brackets Between the Mounting Bolt and Upper Bracket Another possibility is mounting a rubber sp...

Page 208: ...O NOT drill holes in the upper or lower flange of the frame rail If the frame rail flanges are modified or damaged the rail could fail prematurely and cause an accident Mount the body using body mounting brackets or U bolts Use care when drilling the frame web so the wires and air lines routed inside the rail are not damaged Failure to do so could cause an inoperable electrical or air system circu...

Page 209: ...om notching the frame flange See Figure 6 11 Body Structure Wood Sill 0 5 12 Minimum Truck Frame Frame Rail Spacer Fabricated Steel or Hardwood U Bolt Spacer Hardwood U Bolt FIGURE 6 11 Acceptable U Bolt Mounting with Wood and Fabricated Spacers inch mm Do not allow spacers and other body mounting parts to interfere with brake lines fuel lines or wiring harnesses routed inside the frame rail Crimp...

Page 210: ...s to force a U bolt fit Notched or damaged frame flanges could result in premature frame failure Use a larger size U bolt Use a hardwood spacer as shown in Figure 6 11 Frame Rail Air Lines and Wiring Harness Check Clearance Space for Air Lines and Wiring U Bolt Frame Rail Spacer Hardwood or Steel U Bolt Spacer WARNING ...

Page 211: ...d that the last body attachment be made with a fishplate bracket See Figure 6 13 This provides a firm attaching point and helps prevent any relative fore or aft movement between the body and frame FIGURE 6 13 Example of Fishplate Bracket at Rear End of Body used with U Bolts Body Structure Frame Rail ...

Page 212: ...6 10 08 12 Section 6 Body Mounting This page intentionally left blank ...

Page 213: ... If the frame rail flanges are modified or damaged the rail could fail prema turely and cause an accident Mount the body using body mounting brackets or U bolts Do not drill closely spare holes in the web of the frame Hole centers of two adjacent holes should be spaced no less than twice the diameter of the largest hole Closer spacing could induce a failure between the holes An appropriately sized...

Page 214: ...1 See page 7 6 for more information on welding frames Frame Insert A frame insert must be added after welding a frame rail extension to compensate for lost strength The insert should be of the same material as the frame member or of steel and at least equal to the frame rail in thickness Attachment of the insert to the frame should be made with Ream Fit heat treated bolts 5 8 in 16 mm dia or the n...

Page 215: ...lbase need to be examined to ensure that no harmful vibrations are created Consult the driveline manufacturer for appropriate recommendations When changing the wheelbase a continuous blank frame insert outsert must be added in the area of the new rear suspension mounting bolts All new mounting holes must pass through the original rail and the insert outsert Failure to do so could cause excessive s...

Page 216: ...ear suspension is relocated check the new location of the spring hanger brackets The new holes for the spring hanger brackets must not overlap existing holes and should not come any closer than 2 inches 50 mm to existing holes FIGURE 7 3 Comparison of Original Shortened and Extended Wheelbases WARNING Original Wheelbase Extended Wheelbase Shortened Wheelbase Cut Frame at Rear to Obtain Desired Cut...

Page 217: ...rength The maximum allowable distance between adjacent crossmembers is 60 inches 1524 mm If the distance between adja cent crossmembers exceeds this dimension add a crossmember between them See Figure 7 4 Before Wheelbase is Lengthened Less Than 60 Greater Than 60 Additional Crossmember FIGURE 7 4 Crossmember Added When Distance Exceeds 60 Inches 1524 mm ...

Page 218: ...l weld penetration along the entire length of the crack Precautions Before welding disconnect the negative terminal battery cable Before welding disconnect the alternator terminals Failure to do so could result in damage to the voltage regulator and or alternator To prevent damage to electrical equipment disconnect battery cables before arc welding on a truck and be sure that the welding ground le...

Page 219: ...65 195 3 4 394 462 290 340 7 8 517 626 380 460 1 952 1129 800 830 1 1 8 1346 1591 990 1170 1 1 4 1877 2217 1380 1630 Torque values apply to fasteners with clean threads lightly libricated with hardened steel washers and nylon insert nuts TABLE 7 2 U S Customary Grade 8 Metric Class 10 9 Torque Fastener Nm Lb Ft M6 9 15 7 11 M8 23 31 17 23 M10 33 43 24 32 M12 75 101 55 75 M14 134 164 99 121 M16 163...

Page 220: ...7 8 08 12 Section 7 Frame Modifications This page intentionally left blank ...

Page 221: ...utilizes Multiplex instrumentation and wiring to continuously improve our quality and the capability of our trucks Multiplexing utilizes the industry standard Society of Automotive Engineering SAE J1939 data bus to send multiple signals over a single twisted pair of wires instead of individual wires for each function The advantages are fewer wires sensors and connections that provide greater consi...

Page 222: ...that resemble the following picture will utilize multiplex wiring FIGURE 8 1 Kenworth B Cab Dash A 2010 Chassis can quickly be identified by the presence of the Diesel Exhaust Fluid DEF gauge See Figure 8 2 FIGURE 8 2 Diesel Exhaust Fluid Gauge The information contained in this manual is specific to chassis with 2010 engines For pre 2010 engines please work with your local Kenworth dealer Note ...

Page 223: ...al har ness is available on all models I CAN Instrumentation Controller Area Network The I CAN provides data link communication from the Cab Electronic Control Unit CECU to the Central Instrument Clus ter F CAN Frame Controller Area Network The F CAN provides a data link communication from the Cab Electronic Control Unit CECU to the Chassis Node to control lighting functions CVSG Bus The CVSG bus ...

Page 224: ...g lights The central instrument cluster receives input data from the CECU via the I CAN see Figure 8 3 data bus When the ignition key is first turned ON the cluster will perform a calibration power on self test Please see pages 8 18 through 8 20 for more detailed information Power On Self Test Ignition key turned ON The speedometer and tachometer gauge pointers move from pointing at zero counter c...

Page 225: ...wire daisy chained jumper harness that links one gauge to another When the ignition key is first turned ON all the electronic 2 inch gauges will perform a calibration power on self test The mechanical CVSG do not perform a power on self test Power On Self Test Ignition key turned ON The gauge pointers move from pointing at zero counter clockwise to their mechanical limit approx 5 stay there for on...

Page 226: ...ire from the CECU a pulse width modulated signal The 4 way jumper harness is still used to pass all 4 circuits through the gauge to the next gauge in the chain Specialty CVSG gauges i e clock PTO hour meter are stand alone gauges and are independent of the CECU Gauges can be relocated to any position in the dash To relocate a gauge unhook the connector at the back and move it to the desired positi...

Page 227: ...uge using Kenworth s Electronic Service Analyst ESA The following diagrams show the location of sensors on the firewall junction block This is to aid in locating these sensors The primary air sensor is located on the primary air block the Secondary Air Sensor is located on the secondary air block the Application Air Sensor is located by the brake application block See Figure 8 7 The Air Filter Res...

Page 228: ...8 8 08 12 Section 8 Electrical FIGURE 8 9 Fuel Filter Restriction Pressure Gauge Sensor Location typical ...

Page 229: ...mponents described later on in the manual you will need to know how to correctly remove the dash panels without causing damage 1 Remove trim bezel by prying upward at one of the four pry points Carefully pry the remaining clips SPEEDO AND TACH PANEL 2 Remove 4 screws to remove Speedo Tach panel ...

Page 230: ... 8 Electrical 3 Unclip harness and remove Speedo Tach panel ACCESSING RIGHT HAND GAUGE SWITCH PANEL 4 Remove 7 screws to remove right gauge panel 5 Unclip leads to gauges effort is required to separate the friction lock ...

Page 231: ...8 12 Section 8 Electrical 6 Pinch to unlock connector and remove right gauge panel 7 Unscrew gauge collar to remove gauge 8 To remove switches push both tabs down and then push switch out of plate on top side ...

Page 232: ... 08 12 Section 8 Electrical then flip over and do the same on the bottom side 9 Push down to unhook connector from switch ACCESSING LEFT HAND GAUGE SWITCH PANEL 10 Remove 4 screws to remove left gauge panel ...

Page 233: ... 13 08 12 Section 8 Electrical 11 Pinch to unlock connectors from switches 12 Unclip harness and remove left gauge panel 13 Unscrew gauge collar to remove gauge 14 To remove switches push both tabs down ...

Page 234: ...al and then push switch out of plate on top side then flip over and do the same on the bottom side 15 Push down to unhook connector from switch ACCESSING SWITCHES IN THE UPPER DASH 16 Remove 4 screws to remove Upper Switch Cluster ...

Page 235: ...tion 8 Electrical 17 Pinch to unlock connector and remove Upper Switch Cluster 18 To remove switches push both tabs down and then push switch out of plate on top side then flip over and do the same on the bottom side ...

Page 236: ...o unhook connector from switch ACCESSING SWITCHES IN THE KEY SWITCH PANEL 20 Insert key into the ignition switch turn to ACC and pull The tabs which hold the trim piece to the dash will release The switches can be serviced by following steps 18 19 ...

Page 237: ...ss breakouts for the editable telltales behind the right hand cluster To remove the editable cards follow steps 1 3 in the instructions for accessing gauges and switches page 8 9 Remove the rubber access cover on the side of the cluster by pulling by hand The access cards have a positive lock To remove the card pry upwards on the lock with a small screwdriver and pull the card out with pliers See ...

Page 238: ...ns that read fixed The wait to start and malfunction indicator lamp are part of the emission control system They must not be removed or altered In order to activate the editable lights either on the standard card or the editable card locate the wiring connections on pigtail connectors behind the right hand side gauge panel The wires will be labeled and tagged with position numbers For example for ...

Page 239: ...s that are available are shown in Figure 8 12 below FIGURE 8 12 Telltale Icons The telltales can then be peeled off of the sheet and applied directly to the card The color of the telltale is controlled by the light all of the icons are clear Please see TABLE 8 1 to determine the position and color of the telltales Positions are shown on Figure 8 9 ...

Page 240: ...devices are labeled on the central electrical panel cover For example SPARE SW 1 is the label for spare switch 1 These switches will be connected to backlighting power and ground A male slide connector breakout is taped back to the harness This is the switched power output connect this to power your load SPARE SWITCHES BODY BUILDER INSTALLED You can purchase additional spare switches from your loc...

Page 241: ...add switches or gauges The small panel is 5 x 5 and the large panel is 7 5 x 5 To add these to a chassis order work with your local Kenworth dealer Kenworth offers a variety of pre labeled switches See Figure 8 15 below for details of all switches offered and the switch diagram Please note when switching relay coils only use P27 1123 XXX switches ...

Page 242: ...8 22 08 12 Section 8 Electrical Figure 8 15 Specialty Switches ...

Page 243: ... panel above ignition key switch 2 From behind the gauge panel locate one of the spare relay connectors not currently used See Figure 8 16 FIGURE 8 16 Spare Relay Connectors 3 Plug one end of a spare relay harness P92 1947 X into the appropriate spare relay circuit connector 4 The breakout labeled SWITCH should be connected to a switch By grounding this circuit the relay will be activated coil wil...

Page 244: ...8 24 08 12 Section 8 Electrical FIGURE 8 17 Spare Relay Harnesses ...

Page 245: ... equipment The central electrical panel CEP has a total of 18 spare circuits 2 of which can be connected to spare relays on the CEP They include 8 spare battery circuits 2 spare low voltage disconnect circuits 4 spare accessory circuits 4 spare ignition circuits Some spare circuits may be used with factory installed options For specific chassis questions please work with your Kenworth Dealer Spare...

Page 246: ...uit bullet connector See Figure 8 19 FIGURE 8 19 Spare Pigtail Connector 4 Connect the other end of the pigtail harness to the accessory 5 Install the correct rated fuse or circuit breaker for the gauge of wire going to your accessory into the fuse socket that corresponds to the spare circuit selected in step 2 ...

Page 247: ...low the engine manufacturer s guidelines for use of these circuits See your engine manufacturer to verify that the engine is programmed correctly for the intended applications Failure to properly program the engine or wire these circuits could cause an accident TABLE 8 2 2010 PACCAR MX Mating View Contact Function Circuit No Common with Cummins Corresponding Body Builder Harness Circuit Number 1 R...

Page 248: ...arness pin out connection can be found on the MX engine as noted in the diagrams below It is from this location that the optional remote throttle chassis harness is installed If engine specified from the factory does not include the factory installed body builder harness the remote PTO throttle harness is capped off ...

Page 249: ...e of these circuits See your engine manufacturer to verify that the engine is programmed correctly for the intended applications Failure to properly program the engine or wire these circuits could cause an accident TABLE 8 3 2010 Cummins ISX15 ISX12 ISL PX 8 Mating View Contact Function Circuit No Common with MX Corresponding Body Builder Harness Circuit Number 1 PTO RESUME GRA3163 K982 YL 2 PTO S...

Page 250: ...ess pin out connection will only be installed if the multi funtion engine connector is ordered It can be found on the ISX15 engine as noted in the diagrams below It is from this location the remote throttle chassis harness is in stalled If the engine specified from the factory includes the optional factory installed body builder harness the remote PTO throttle harness is capped off ...

Page 251: ...ttle harness pin out connection can be found on the ISX12 engine as noted in the diagrams below It is from this location the remote throttle chassis harness is installed If the engine specified from the factory does not include the factory installed body builder harness the remote PTO throttle harness is capped off ...

Page 252: ...ttle harness pin out connection can be found on the ISL PX 8 engine as noted in the diagrams below It is from this location the remote throttle chassis harness is installed If the engine specified from the factory does not include the factory installed body builder harness the remote PTO throttle harness is capped off ...

Page 253: ...ts are exceeded the Chassis Node will default to a protection mode causing the lamps to not function properly but still providing sufficient lighting for safe operation of the vehicle See TABLE 6 3 for load limits The vehicle can exceed current ratings on a particular circuit in two ways Installing too many lamps on a circuit Using bulbs of excessive wattage The following table is a recommended gu...

Page 254: ...8 34 08 12 Section 8 Electrical FIGURE 8 24 Chassis Power Distribution Center Mounting Above Washer Bottle ...

Page 255: ...ctrical CHASSIS LOAD CENTER DIMENSIONS The chassis load center is mounted on the firewall near the washer bottle Do not relocate the chassis load center See Figure 8 25 FIGURE 8 25 Chassis Power Distribution Center Dimensions ...

Page 256: ...ame rail at the back of cab Al alternate location inside of the LH frame rail in the transmission area is only used on 38 Aerocabs speci fied with horizontal exhaust Do not relocate the chassis node The dosing control unit DCU and after treatment control module ACM are shown for reference only Not all chassis will be equipped with both DCUs and ACMs If the locations of these components are critica...

Page 257: ...8 37 08 12 Section 8 Electrical Figure 8 28 Aerocab Alternate Hardware Location FIGURE 8 29 Chassis Node Dimensions ...

Page 258: ...ad Return GRY Control VIO Reference Voltage BLU Sensor Signal GRN Sensor common not connected to GND WHT Ground Each wire has at a minimum a 7 character label the first three characters are the circuits color as listed above the re maining four are numerical which relate to the load the wire services See TABLE 6 4 for the general categories TABLE 8 5 Wire Number General Categories To identify simi...

Page 259: ... bus low side wires GRN All Data bus low side wires TRAILER BODY BUILDER WIRE COLORS Trailer Wires have their own wiring scheme as follows TABLE 8 6 Trailer Wire Colors Color Circuit White Ground Black Clearance ID Marker lamps Yellow Left turn lamps Red Stop lamps Light green Right turn lamps Brown Tail lamps Light blue ABS power Auxiliary To identify specific circuits contact your local Kenworth...

Page 260: ...3 Trailer ABS Warning Lamp 4 Stop Lamp Trailer 4 Optional Switched Circuit 5 Right Turn Trailer 5 6 Tail Lamp Trailer 6 7 Trailer ABS Power or Trailer Hotline 7 Trailer ABS Power Below is a description of how the cab ABS and trailer ABS control units interface to turn on the trailer ABS warning lamp When there is no direct connection the Power Line Carrier PLC is used to transmit the signal PLC de...

Page 261: ... connectors Kenworth provides option variations within the above combinations This may include up to 2 spare circuits on pins 2 4 of the ISO 3731 connector which may or may not be switched In addition to these configurations an optional junction box is available mounted either behind the cab or at the end of frame See Figure 8 32 FIGURE 8 32 Junction Box Circuits provided inside the junction box a...

Page 262: ...he Body Builder Final Stage Manufacturer is responsible for certifying that the Bendix ESP is functioning properly after the body is installed Bendix will provide training and software that are required to enable the ESP pre wire system For the ESP system to function properly the body builder must install the body specified on the Kenworth Sales Order and not make any changes to any of the main ch...

Page 263: ...its provided to the body builder are Park Lamp Circuit code YEL2411 RH Turn Circuit code YEL2312 LH Turn Circuit code YEL2311 Ground Circuit code WHT2000 RH High Beam Circuit code YEL2122 LH High Beam Circuit code YEL2121 LH Low Beam Circuit code YEL2111 RH Low Beam Circuit code YEL2112 These 8 circuits are coiled up inside the forward LH rail the breakout length is 5 meters in length A relay modu...

Page 264: ...y on the NavPlus screen or replacement parts you will need to be famil iar with the pin outs in the back of the head unit FIGURE 8 35 PACCAR Head Unit RFU Reserved for Furture Use Blue Main Power Ground CAN Speakers etc AM FM WB Antenna White GPS Antenna Blue Wireless Data Green Display Brown SDARS Antenna Yellow ...

Page 265: ...eo In 4 6 Not Used 7 Video In 1 8 Video In 2 9 Not Used 10 Video In 3 11 Video In 4 12 Not Used 1 Not Used 2 Not Used 3 Not Used 4 Not Used 5 CAN High 6 Not Used 7 Not Used 8 Not Used 9 Not Used 10 Not Used 11 CAN Low 12 Not Used USB Connector Color Coding Green 1 USB2 5V 2 USB2 DM I O 3 USB2 DP I O 4 GROUND Video Connector Color Coding Brown 1 TFT Power 12V 2 Ground 3 LVDS I O 4 LVDSP3 Aux in Con...

Page 266: ...8 46 08 12 Section 8 Electrical This page intentionally left blank ...

Page 267: ...ther to separate components is referred to as a butterfly clamp Note the metal portion of clamps shall be stainless steel or otherwise made capable through plating or other means of passing a 200 hour salt spray test per ASTM B117 without rusting Figure 9 1 Clamp and Butterfly Clamp Butterfly Tie A tough plastic nylon or equivalent locking dual clamp tie strap used to separate bundles or single li...

Page 268: ... or coolant hose bundles may be in cluded in the bundle if they are isolated from the hoses with a covering of convoluted plastic tubing EXCEPTIONS Battery cables including jump start cables may be bundled with or tied to the charging wire harness They shall not be bundled with or tied directly to any other components including hoses wires or bundles They shall be separated from other routed compo...

Page 269: ...scharge Hoses Wires or hoses shall not be tied to the high temperature air compressor discharge hose Hoses and wires may be routed across the air compressor discharge hose at a distance of 18 inches 457 mm or greater from the compressor discharge port In this case the crossing hoses and wires shall be butterfly clamped to the air compressor discharge hose and cov ered with convoluted tubing at the...

Page 270: ...el hoses within 15 of the turbo over 15 from the turbo n a 2 minimum 4 minimum 3 minimum Fuel tanks and hydraulic tanks crossing tank parallel to tank end of tank aluminum ceramic coated exhaust pipe crossing tank n a n a n a n a 2 minimum 2 minimum 1 minimum 1 5 minimum Air hose nylon wire braid 3 minimum 2 minimum 8 minimum 3 minimum Exhaust system pipe muffler Heatshield or blanket Component Sh...

Page 271: ... position in the VIN See Table A 1 and Figure A 1 Code Year Code Year 5 2005 A 2010 6 2006 B 2011 7 2007 C 2012 8 2008 D 2013 9 2009 E 2014 Table A 1 Model Year Code Designations VIN Location The VIN is marked on the Incomplete Vehicle Certification Label on trucks It is located either on the driver s door edge or door frame See Figure A 2 Chassis Number Locations The Chassis Number comprises the ...

Page 272: ... Door and Door Frame Labels Tire Rim and Weight Rating Data Label The Tire Rim and Weight Rating Data Label is used in conjunction with the Incomplete Vehicle Certification Label on Incomplete Vehicles It contains chassis serial number and the following information GVWR Gross Vehicle Weight Rating GAWR FRONT and REAR Gross Axle Weight Ratings for Front and Rear Axle TIRE RIM SIZES AND INFLATION PR...

Page 273: ... s door frame COMPONENT IDENTIFICATION Each of the following components has their own identification label Engine Identification The engine serial number is stamped on a plate located on the left front of the engine For further information please refer to the Engine Operation and Maintenance Manual included in the glove compartment of each vehicle Transmission Identification The transmission ident...

Page 274: ...erential Carrier Identification located on the top side of the differential carrier The following information is either stamped or marked with a metal tag Model No Carrier Production Assembly No Carrier Assembly Serial No Gear Ratio Axle Specifications Number and OEM part number and country of origin 1 2 Figure A 4 Rear Axle Identification Illustrated identification tag locations are typical Actua...

Page 275: ...A 5 08 12 Appendix A Vehicle Identification This page intentionally left blank ...

Page 276: ...A 6 08 12 Appendix A Vehicle Identification Kenworth Truck Company P O Box 1000 Kirkland WA 98083 425 828 5000 ...

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