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Kenwood FR-TC5000, Service Manual

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Kenwood FR-TC5000 Service Manual Download Page 21

M

M

SW4

LIMIT SW

1

1

5

2

6

6

M1

SPINDLE

MOTOR

M2

SLED

MOTOR

4

4

2

3

1

1

SW3

STKR2 SW

SW1

CLMP SW

SW2

STKR1 SW

To
CD C.B
CN101

To
CD C.B
CN251

To
CD C.B
CN201

FFC101

1

16

FFC201

FFC251

PICK UP
UNIT

MOTOR C.B

SW C.B

WIRING -3/5 (MOTOR C.B/SW C.B)

-21-

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U

Summary of Contents for FR-TC5000

Page 1: ...L D A T A FR TC5000 S M Code No 09 02A 454 9R2 K S CD CLOCK RADIO BASIC CD MECHANISM BZG 4 AB2NC1 This Service Manual is the Revision Publishing and replaces Simple Manual S M Code No 09 02A 454 9T2 R E V I S I O N ...

Page 2: ...ction Frequency range FM 87 5 108 MHz 50 kHz steps MW 531 1 602 kHz 9 kHz steps LW 144 288 kHz 9 kHz steps Antenna FM Wire antenna LW MW Ferrite bar antenna CD player section Tracking system 3 beam laser Laser pickup Semiconductor laser D A conversion 8 times oversampling digital filter 1 bit DAC Frequency response 20 20 000 Hz Common section Power source AC 230 V 50 Hz Output 1 000 mW 1 000 mW JE...

Page 3: ...s för osynling laserstrålning som överskrider gränsen för laserklass 1 PROTECTION OF EYES FROM LASER BEAM DURING SERVICING 1 1 CAUTION Use of controls or adjustments or performance of proce dures other than those specified herin may result in hazardous radiation exposure ATTENTION L utillisation de commandes réglages ou procédures autres que ceux spécifiés peut entraîner une dangereuse exposition ...

Page 4: ...ponents marked S and O are designated as spare parts for service and will be stocked at the spare parts centers Components marked X and R are not designated as spare parts for after sales service and will not be stocked at the spare parts centers UNIT NAME C REF NO PARTS NO PARTS NAME SUFFIX MODEL 4 ACCESSORIES PARTS LIST 1 1 FR TC5000 KSC O AS1001 8C RD2 908 010 IB K a O AS1002 87 099 726 110 EUR...

Page 5: ... you verify when it is stabilized 2 When CD Mechanism Assy is taken out Remove 6 screws Photo 2 No 2 and remove 1 screw of a substance bottom central and the Mechanism is removed Reference Photo 2 3 Test Mode 1 CD test mode starting method While pushing the FUNCTION button of the substance insert the AC plug in the power source electrical outlet Test mode starts and the DYISPLAY lights up all Refe...

Page 6: ...y Mode FUNCTION APC circuit check Leather current measurement Focus error waveform check Notes 1 PU lens repeats full swing operation Focus Servo check Tracking Servo check CLV Servo check Sled Servo check ALL SERVO OFF LASER ON OFF All SERVO OFF LASER ON VCC ON Sled Servo Mechanism operation check Mechanism operation check It changes to specified DISC Notes 3 Normality playback When TOC READ is i...

Page 7: ... C CAP 0 033 25V a CD X C 0157 S5 103 120 250 C CAP 0 01 25V a CD X C 0158 S5 333 120 250 C CAP 0 033 25V a CD X C 0160 S6 330 520 500 C CAP 33PF 50V a CD X C 0161 S5 272 120 500 C CAP 0 0027 50V a CD O C 0181 S1 470 001 6C0 CAP E 4 16V a CD X C 0182 S5 103 120 250 C CAP 0 01 25V a CD X C 0185 S5 104 821 250 C CAP 0 1 25 a CD X C 0191 S5 473 120 250 C CAP 0 047 25V a FR TC5000 KSC CD X C 0192 S5 6...

Page 8: ...3Y a CD O Q 0252 SA 001 246 000 TR DTC124XKA a CD O Q 0253 SA 001 246 000 TR DTC124XKA a CD S Q 0254 87 A30 075 080 TR 2SA1235 a CD S Q 0255 87 A30 075 080 TR 2SA1235 a CD O Q 0256 SA 001 148 000 C TR DTC114TK TKA a CD X R 0101 S3 100 520 160 C RES 10 1 16W a CD X R 0102 S3 682 520 160 C RES 6 8K 1 16W a CD X R 0103 S3 682 520 160 C RES 6 8K 1 16W a FR TC5000 KSC CD X R 0104 S3 153 520 160 C RES 1...

Page 9: ...520 160 C RES 12K 1 16W a CD X R 0227 S3 123 520 160 C RES 12K 1 16W a CD X R 0228 S3 123 520 160 C RES 12K 1 16W a CD X R 0230 S3 330 520 160 C RES 33 1 16W a CD X R 0253 S3 478 520 160 C RES 4 7 1 16W a CD X R 0254 S3 228 530 120 C RES 2 2 1 2W a CD X R 0255 S3 682 520 160 C RES 6 8K 1 16W a CD X R 0256 S3 682 520 160 C RES 6 8K 1 16W a FR TC5000 KSC CD X R 0257 S3 273 520 160 C RES 27K 1 16W a ...

Page 10: ...380 01 VR E12M GV020KAWSH DXV0122GPV a FRONT O X 0301 87 030 194 010 X TAL 32 768 KHZ a JACK O CN 0705 8C RD2 615 010 CONN 3P 2001 WR 3 a JACK O J 0701 8A CKA 628 010 HP JACK HTJ 035 08 a JACK O L 0701 S0 100 160 000 INDUCTOR 10UH a JACK X R 0735 S0 101 510 160 RES 100 1 16W 1 a JACK X R 0736 S0 101 510 160 RES 100 1 16W 1 a JACK X R 0737 S0 330 510 160 RES 33 1 16W a FR TC5000 KSC JACK X R 0738 S...

Page 11: ...080 CAP CER 330PF 50V a MAIN O C 0709 S0 001 005 0C0 CAP E 0 1 50V a MAIN O C 0710 S0 001 005 0C0 CAP E 0 1 50V a MAIN O C 0711 87 A10 119 080 CAP E 10 50V a MAIN O C 0712 87 A10 119 080 CAP E 10 50V a MAIN O C 0713 87 A10 458 080 CAP E 100 10V a MAIN O C 0714 87 A10 458 080 CAP E 100 10V a MAIN O C 0715 S0 004 005 0C0 CAP E 0 47 50V a FR TC5000 KSC MAIN O C 0716 S0 004 005 0C0 CAP E 0 47 50V a MA...

Page 12: ...6 S1 101 500 250 TR 2SA1015Y a MAIN O Q 0007 S1 101 500 250 TR 2SA1015Y a MAIN O Q 0008 S1 101 500 250 TR 2SA1015Y a MAIN O Q 0009 S3 181 500 010 TR 2SC1815GR a MAIN O Q 0010 S3 181 500 010 TR 2SC1815GR a MAIN O Q 0302 S1 101 500 250 TR 2SA1015Y a MAIN O Q 0701 S3 181 500 010 TR 2SC1815GR a MAIN O Q 0702 S3 181 500 010 TR 2SC1815GR a MAIN O Q 0703 S3 181 500 010 TR 2SC1815GR a FR TC5000 KSC MAIN O...

Page 13: ...0702 S0 473 510 160 RES 47K 1 16W 1 a MAIN X R 0703 S0 223 510 160 RES 22K 1 16W 1 a MAIN X R 0704 S0 223 510 160 RES 22K 1 16W 1 a MAIN X R 0705 S0 473 510 160 RES 47K 1 16W 1 a MAIN X R 0706 S0 473 510 160 RES 47K 1 16W 1 a MAIN X R 0707 S0 222 510 160 RES 2 2K 1 16W a MAIN X R 0708 S0 222 510 160 RES 2 2K 1 16W a MAIN X R 0709 S0 123 510 160 RES 12K 1 16W 1 a MAIN X R 0710 S0 123 510 160 RES 12...

Page 14: ...A CHIP RESISTOR PART CODE 0 55 Resistor Code Dimensions mm Symbol 1 16W 1005 5 CJ 1 0 0 5 0 35 104 L t W Regarding connectors they are not stocked as they are not the initial order items The connectors are available after they are supplied from connector manufacturers upon the order is received TRANSISTOR ILLUSTRATION 1 1 B C E C 2SA1362 2SC2712 2SC3326 DTC114TK TKA DTC124XKA 2SA1015 2SC1815 2SC19...

Page 15: ...IC1 TA2104AN 24 23 22 21 20 18 17 2 4 5 6 7 11 12 BPF FM ANT IFT1 LW TRACKING TRACKING L9 TC1 CF1 CF2 PLL IC2 LC72131 12 15 16 17 22 1 6 5 4 3 X1 Q702 Q701 6 5 4 3 2 1 5 4 3 2 1 1 POWER AMP IC701 TA8227P 6 7 12 11 2 2 4 7 9 10 11 12 13 14 Q806 D807 Q805 D806 Q801 Q802 Q803 RECTIFIER D801 D804 18 CN703 CN701 3 CN704 CN301 ...

Page 16: ...0 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1 4 3 2 1 Q251 DRIVER IC251 BA5936S 10 8 6 5 4 3 2 1 17 18 19 20 21 22 27 28 29 30 31 6 5 4 3 2 1 Q252 Q253 Q256 D254 Q254 Q255 1 1 2 2 M LD MOTOR LCD DRIVER IC301 LC877348A5Z52 11 22 23 26 94 95 96 97 98 99 10 24 17 LCD DISPLAY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 5 4 3 2 1 LED D302 304 VR701 KEY MATRIX CN101 CN251 W181 CN303 CN201 W191 CN302 CN70...

Page 17: ...0 RIPPLE POWER AMP To CD C B W191 To FRONT C B CN702 To FRONT C B CN302 AC230V 50Hz CLOCK BATTERY BACKUP 006P UE 6F22 9V PP3 D801 D804 1 5A 50V RECTIFIER 150 10 50 330 E F BZX55C6V8 Q801 Q804 8V REG 10 50 10 50 47 16 MTZJ4 7B IC2 LC72131D N PLL 22 10 7MHz 4 7 50 IC1 TA2104AN AM FM IF AMP MPX IFT1 AM IF GFMB5 C3 FM1 FM ANT 6 8p C24 68p C25 220p SP701 L CH SP702 R CH PHONES MAIN C B JACK C B AM AUDI...

Page 18: ... B B C E B C E E C B E C B 1 6 1 5 1 1 5 5 RED BLK BLK WHT CLOCK BATTERY BACKUP 006P UE 6F22 9V PP3 WHT GRY GRY GRY GRY GRY GRY GRY GRY GRY GRY WHT WHT WHT WHT WHT WHT WHT WHT WHT WHT WHT RED WHT WHT BLK BLK BLK BLK WHT WHT WHT WHT WHT WHT WHT WHT WHT WHT WHT WHT WHT RED CN301 To FRONT C B CN302 To CD C B W191 To JACK C B CN705 WHT WHT RED WHT WHT RED AC230V 50Hz T801 To FRONT C B CN702 FM1 FM ANT...

Page 19: ...TK TKA TK TKA TK TKA ASP 22 16 15k DSP 10k 10k 10k 10k 10k 10k 10k 10 16 10 16 6 8k 6 8k XKA XKA Y DRIVER TK TKA M3 LOADING MOTOR To MAIN C B CN703 To FRONT C B CN303 CD SIGNAL FFC101 FFC251 FFC201 PICK UP UNIT SW C B MOTOR C B M1 M2 SW4 JR100 0 JR101 0 C181 47 16 ...

Page 20: ... B C E B C E B C E B C E B C E B C E B C E B C 1 1 1 4 1 2 3 4 2 6 1 6 RED WHT WHT WHT WHT WHT RED WHT WHT WHT WHT WHT BLK RED To MAIN C B CN703 M3 LOADING MOTOR To SW C B WHT WHT WHT WHT WHT RED WHT WHT WHT WHT WHT WHT WHT WHT WHT WHT WHT WHT WHT WHT RED WHT WHT WHT WHT WHT WHT WHT WHT WHT To FRONT C B CN303 6 1 1 16 1 5 6 6 16 15 1 2 FFC201 1 2 3 4 5 6 7 8 9 25 26 27 28 29 30 31 32 WIRING 2 5 CD...

Page 21: ...4 4 2 3 1 1 SW3 STKR2 SW SW1 CLMP SW SW2 STKR1 SW To CD C B CN101 To CD C B CN251 To CD C B CN201 FFC101 1 16 FFC201 FFC251 PICK UP UNIT MOTOR C B SW C B WIRING 3 5 MOTOR C B SW C B 21 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 A B C D E F G H I J K L M N O P Q R S T U ...

Page 22: ... WEEKEND ALARM SKIP VOLUME To MAIN C B CN701 To CD C B W181 To MAIN C B CN301 D302 D304 L 934SECK GR 10p 10p IC301 LC877348A5Z52 LCD DRIVER LCD301 N 04D 32 LCD DISPLAY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 5 2 10 11 12 13 14 6 7 8 9 4 3 1 CN351 1 7 CN351 1 7 CN351 1 7 CN352 8 14 2 1 CN304 4 7k R330 150 GR 3 3V 1 2W SCHEMATIC DIAGRAM 3 3 FRONT SECTION ...

Page 23: ... OFF ALARM 2 OFF S308 S307 S305 S306 UP DOWN TUNING CLOCK SET SLEEP WEEKEND ALARM SKIP S302 RV701 S303 S304 VOLUME MAX MIN B C E 1 14 15 1 C306 1 5 To KEY C B CN351 To KEY C B CN352 CN351 CN352 WIRING 4 5 FRONT C B 23 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 A B C D E F G H I J K L M N O P Q R S T U ...

Page 24: ...315 S316 S317 S318 PRESET SNOOZE DISPLAY REPEAT RANDOM BAND FM STEREO FUNCTION POWER STANDBY ON S319 S320 JACK C B KEY C B DOOR SW C B To FRONT C B CN351 To FRONT C B CN352 CN351 CN304 CN352 1 2 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 A B C D E F G H I J K L M N O P Q R S T U 1 2 3 4 5 6 7 8 9 25 26 27 28 29 30 31 32 WIRING 5 5 KEY C B JACK C B DOOR SW C B 24 ...

Page 25: ...98 4 87 0 55 0 4 81 4 93 4 88 4 91 PIN S NUMBER 11 12 13 14 15 16 17 18 19 20 CD PLAY 0 08 4 07 4 87 4 94 4 98 4 93 4 98 5 00 4 99 0 PIN S NUMBER 21 22 23 24 25 26 27 28 29 30 CD PLAY 2 70 0 0 0 0 0 0 4 99 2 53 2 54 PIN SNUMBER 31 32 33 34 35 36 37 38 39 40 CD PLAY 2 53 0 2 54 4 97 2 49 0 85 2 50 2 50 2 49 2 49 PIN S NUMBER 41 42 43 44 45 46 47 48 49 50 CD PLAY 2 51 2 50 2 41 2 41 0 4 98 4 97 2 35...

Page 26: ...11 4 92 2 72 2 93 2 85 2 93 2 86 2 86 IC2 LC72131D N PIN SNUMBER 1 2 3 4 5 6 7 8 9 10 11 FM 2 3 0 0 0 0 4 92 0 1 15 2 07 0 1 30 PIN SNUMBER 12 13 14 15 16 17 18 19 20 21 22 FM 0 1 20 0 0 2 31 4 67 0 90 0 90 3 12 0 2 28 IC701 TA8227P PIN SNUMBER 1 2 3 4 5 6 FM 8 09 4 13 7 75 0 0 58 0 PIN SNUMBER 7 8 9 10 11 12 FM 0 0 58 4 58 7 76 4 17 8 09 TRANSISTORS Q6 A1015 Q9 C1815 E C B E C B AM 4 80 4 74 4 05...

Page 27: ...35 Q255 A1235 Q256 C114 E C B E C B E C B CD 3 87 0 6 3 87 3 87 0 6 3 87 0 4 9 0 7 TRANSISTORS Q303 C2712 E C B CD door open 0 0 85 2 75 0 2 72 2 75 2 72 2 04 0 0 0 69 2 75 5 03 2 72 0 1 08 0 64 0 1 08 0 64 2 75 2 75 2 05 0 2 72 0 21 0 1 07 0 64 0 0 0 0 0 0 0 1 08 0 64 0 0 0 0 0 0 0 77 CD door close 0 4 53 0 TRANSISTORS Q2 A1015 Q3 A1015 E C B E C B AM TRANSISTORS Q4 C1815 Q5 C1815 Q7 A1015 E C B ...

Page 28: ...estpoint IC1 TA2104AN 16PIN TP1 Adjustmentlocation L10 TC2 L10 594kHz TC2 1404kHz 4 FM VT Check Testpoint R8 TP2 Adjustment location L3 Set the frequency to be 87 5 MHz then test the voltage Adjust L3 so that test point voltage is 1 5 0 05 V Change the frequency to be 108 MHzand observe the test point voltage It should be less than 4 V 5 FM Tracking Adjustment Testpoint IC1 TA2104AN 16PIN TP1 Adju...

Page 29: ... 29 LCD DISPLAY 1 1 N 04D 32 SEGMENT COMMON ...

Page 30: ... D D D D D D D D 18 12 20 19 7 8 9 10 11 13 3 4 5 6 17 21 22 16 15 1 REFERENCE DIVIDER SWALLOW COUNTER 1 16 1 17 4bits UNLOCK DETECTOR PHASE DETECTOR CHARGE PUMP UNIVERSAL COUNTER DATA SHIFT REGISTER LATCH 12bits PROGRAMMABLE DIVIDER C B I F POWER ON RESET 1 2 2 IC LC72131D ...

Page 31: ...CB CC1 FOK CC2 CP PD2 PD1 PD SL_P SL_O ISET VCC CLK DATA XRST SL_M LOCK C OUT XLT SENS1 SENS2 PD2 IV AMP PD1 IV AMP VCC VCC VEE APC VEE LASER POWER CONTROL RF SUMMING AMP VCC VEE LEVEL S FZC TZC ATSC BALL BALH TGL TGH FOL FOH LDON LPCL LPC TGFL VEE VCC TTL MIRR DFCT1 VEE VCC DFCT CC1 ISET VCC VEE VCC TM5 TM6 VEE VCC TM3 TM4 FSET TG2 FOCUS PHASE COMPENSATION TM7 VEE VCC FS1 Charge up FS2 DFCT FS4 I...

Page 32: ... DATA XLAT CLOK XLON SCOR SBSO EXCK SQSO SQCK MDP DOUT LOUT2 AIN2 AOUT2 LOUT1 AIN1 AOUT1 XTSL VPCO VCKI V16M VCTL XUGF GFS EMPH WFCK C2PO LRCK PCMD BCK EMPHI LRCKI PCMDI BCKI SYSM RMUT LMUT XTAI XTAO PWMI XRST TEST TES1 SPOA SPOB 40 39 38 37 36 35 31 33 41 42 43 44 47 48 49 50 51 52 53 54 55 56 57 58 59 70 67 65 66 62 71 74 75 76 79 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 21 23 24 25 26 27 28 2...

Page 33: ... power failure Lo AM step change CD mechanic restrict detection terminal Remote control input TV LW selection change POWER button input terminal Lo active FUNCTION button input terminal Lo active BAND button input terminal Lo active MODE button input terminal Lo active PLAY PAUSE button input terminal Lo active STOP button input terminal Lo active REW button input terminal Lo active FF button inpu...

Page 34: ...input terminal Lo active SLEEP button input terminal Lo active WEEKEND SKIP button input terminal Lo active Not connected Not connected Reception area change 1 Reception area change 2 VDD3 GND Not connected LCD segment LCD bias3 LCD bias2 LCD bias1 LCD common 4 LCD common 3 LCD common 2 LCD common 1 CD Stocker detection GND VDD3 CD mechanic clamp detection terminal SW1 ON Lo Play ON Middle OFF CD ...

Page 35: ...1 1 E E E E E E E E E C E E F F F E C B B E D D E E D D D D D G H E E E E E E A 7 27 7 25 24 23 22 21 17 16 29 34 36 11 9 42 35 26 28 28 28 8 3 4 14 4 30 31 18 13 2 1 15 5 7 9 19 38 7 32 33 39 37 40 44 8 10 12 33 a a 6 20 41 43 45 ...

Page 36: ...1019 SC RD2 220 000 FRAME CD HINGE a O MC1020 S7 RU5 000 000 BATT SNAP T TYPE a FR TC5000 KSC O MC1021 8C RD2 609 010 LCD N 04D 32 a X MC1022 SC RD2 290 000 SH REFLECTION a O MC1023 8C RD2 207 010 PLATE REFLECTION a O MC1024 SC RD2 240 000 COVER LED a X MC1025 SC RD2 230 000 HLDR LCD a O MC1026 8C RD2 007 010 LID BATTERY a O MC1027 SC RD2 210 000 FRAME FRONT a O MC1028 8C RD2 208 010 FOOT RUBBER a...

Page 37: ...P Pink R Red S Silver ST Titan Silver T Brown V Violet W White WT Transparent White Y Yellow YT Transparent Yellow LM Metallic Blue LL Light Blue GT Transparent Green LD Dark Blue DT Transparent Orange GM Metallic Green YM Metallic Yellow DM Metallic Orange PT Transparent Pink LA Aqua Blue GL Light Green HT Transparent Gray HM Metallic Gray NH Champagne Gold M Wood Pattern ...

Page 38: ...ANISM EXPLODED VIEW 1 2 BZG 4 AB2NC1 1 2 4 3 14 14 15 15 A A A A 5 6 7 8 9 9 9 10 11 12 13 41 14 15 A A 16 17 B 17 B 18 25 26 F C D E E 24 22 23 21 40 20 27 30 H 28 29 I G 35 J C 36 37 38 34 42 33 32 31 19 K K 39 ...

Page 39: ...ION CD880BRN a O SC1018 88 906 121 110 FF CABLE 6P a O SC1019 8B ZG4 241 010 HLDR MECHA HORIZ a O SC1020 8B ZG4 602 010 FF CABLE 4P 1 0 220MM a BZG 4 AB2NC1 O SC1021 8B ZG4 221 010 PLATE GEAR a O SC1022 8B ZG4 259 010 SPR C GB a O SC1023 8B ZG4 218 110 GEAR B a O SC1024 8B ZG4 219 010 GEAR C a O SC1025 8B ZG4 230 010 CAM MAIN A2 a O SC1026 8B ZG4 231 010 CAM MAIN B2 a O SC1027 8B ZG4 208 010 SHAFT...

Page 40: ... 40 CD MECHANISM EXPLODED VIEW 2 2 BZG D YB1NF A A 2 3 1 B B 4 5 C C 6 A 7 8 9 10 11 D D 12 13 14 15 ...

Page 41: ...DECO2 a O SC2002 8B ZGD 209 110 LEVER SHUTTER a O SC2003 8B ZGD 211 110 SPR E SHUTTER a O SC2004 8B ZGD 213 110 HLDR DECO a O SC2005 M8 BZL 590 040 BZL 5 A1NF a O SC2006 83 ZG2 253 110 SHAFT SLIDE 5 a O SC2007 8B ZGD 208 010 PLATE GUIDE a O SC2008 8B ZGD 217 010 CAP MAGNET a O SC2009 8B ZG4 212 010 MAGNET G4 a O SC2010 8B ZG4 210 110 PULLEY SP a O SC2011 83 ZG2 236 010 GEAR MOTOR 3 a X SC2012 8B Z...

Page 42: ... CRD2 96 04 a X 87 B40 281 010 LBL BAR CODE A 35 8 a X 87 B40 154 010 LBL BAR CODE CU a X 87 057 995 010 LBL CLASS 1 a X S0 000 010 000 METAL TIE a X 8C RD2 864 010 OUTER CARTON KS CRD2 93 04 a X S0 401 300 000 PE POLY BAG 0 045x4 x13 w RE a X 87 B40 085 010 POLY BAG 0 045 8 5 14 a X 8C RD2 851 010 POLYFOAM CRD2 90 2704 a X 8C RD2 912 010 SH CAUTION a X S9 990 000 020 SH FOAM POLYTHENE a FR TC5000...

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