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KENTMASTER 1600420, Operator'S Manual

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REV C: 02/02/08 

KENTMASTER MFG. CO., INC.

 

1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA   91016

 

UNITED STATES OF AMERICA 

 TELEPHONE: (626) 359-8888   FAX: (626) 303-5151 

1 OF 28 

OPERATOR’S MANUAL 

INCLUDING: OPERATION, INSTRUCTION, INSTALLATION, MAINTENANCE AND PARTSBOOK 

 

IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR 

SERVICING THIS TOOL. 

 

HOG SPLITTING SAW

 

 

TOOL DATA 

 
MODEL: 180-JB 
ASSEMBLY NO. 1600420

 

TYPE:

 

ELECTRICAL OPERATED

 

NET WEIGHT: 

 127 LBS (58 KG) 

MOTOR HORSEPOWER: 3HP
 

 

 

Summary of Contents for 1600420

Page 1: ...8 FAX 626 303 5151 1 OF 28 OPERATOR S MANUAL INCLUDING OPERATION INSTRUCTION INSTALLATION MAINTENANCE AND PARTSBOOK IMPORTANT READ THIS MANUAL CAREFULLY BEFORE INSTALLING OPERATING OR SERVICING THIS TOOL HOG SPLITTING SAW TOOL DATA MODEL 180 JB ASSEMBLY NO 1600420 TYPE ELECTRICAL OPERATED NET WEIGHT 127 LBS 58 KG MOTOR HORSEPOWER 3HP ...

Page 2: ...CONSTANTLY AWARE AND ALERT FOR UNSAFE CONDITIONS AND REPORT THEM IMMEDIATELY TO YOUR SUPERVISOR NEVER PLACE YOUR HAND OR ANY PART OF YOUR BODY IN THE CUTTING PATH OF THE TOOL NEVER ALLOW ANYONE ELSE TO PLACE THEIR HANDS OR ANY PART OF THEIR BODY IN THE CUTTING PATH OF THE TOOL DO NOT ACTIVATE CONTROL SWITCHES OR TRIGGERS OF THIS TOOL UNLESS YOU INTEND TO TEST OR OPERATE THIS TOOL DO NOT USE THIS T...

Page 3: ...E ALLOW TIME FOR TOOL TO CUT 5 CUT DOWNWARD IN A STRAIGHT LINE THROUGH SHOULDER AND NECK OF CARACASS MAINTENANCE ONLY TRAINED AND QUALIFIED PERSONNEL ARE TO PERFORM MAINTENANCE AND SERVICE TO THIS TOOL THE COMPRESSED AIR DISTRIBUTION SYSTEM MUST BE LARGE ENOUGH TO SUPPLY AN ADEQUATE VOLUME OF CLEAN AND DRY COMPRESSED AIR TO THE TOOL TOOL REQUIRES GREASING AFTER EVERY 40 HOURS OF OPERATION GREASE O...

Page 4: ...FAX 626 303 5151 4 OF 28 Figure 1 MODEL 180 BLADE REPLACMENT SERVICE 1 KEEP GOOD RECORDS OF ALL SERVICE ACTIVITY AND INCLUDE TOOL IN PREVENTIVE MAINTENANCE PROGRAM 2 USE ONLY GENUINE KENTMASTER REPLACEMENT PARTS TO ASSURE PROPER PERFORMANCE OF TOOL 3 CONTACT THE KENTMASTER SUPPLIER NEAREST YOU FOR PARTS AND CUSTOMER SERVICE INFORMATION ...

Page 5: ...02 02 08 KENTMASTER MFG CO INC 1801 SOUTH MOUNTAIN AVE MONROVIA CALIFORNIA 91016 UNITED STATES OF AMERICA TELEPHONE 626 359 8888 FAX 626 303 5151 5 OF 28 PARTS BOOK 180 JB Figure 2 MODEL 180 JB MAIN ASSEMBLY ...

Page 6: ...for all motors except 42V 1 6 2000350 ELECTRO MAGNETIC BRAKE 42VDC only for 42V motors 1 7 1000180 SLEEVE 1 8 1001940 INSULATION PLATE 1 9 1300180 SPLASH GUARD 1 10 1300830 FLANGE SAW BLADE 1 11 1301800 COVER WIRE BOX 1 12 1301870 GASKET 1 13 1302150 MOUNTING PLATE 1 14 1302350 GASKET 1 15 1302410 FORWARD HANDLE ASSEMBLY 1 16 1302540 REAR HANDLE ASSEMBLY 1 17 1302620 WIRE BOX 1 18 2000130 ON OFF P...

Page 7: ...ETIC BRAKE 90VDC Figure 5 2000350 ELECTRO MAGNETIC BRAKE 42VDC 2000201 ELECTRO MAGNETIC BRAKE 90VDC ITE M PART DESCRIPTION QTY 1 2000211 MAGNETIC COIL 90VDC 1 2 2000200 2000220 ARMATURE ASSEMBLY 1 3 2020010 RESISTOR 1 4 2506105 FEMALE QUICK DISCONNECT 1 5 8415040 SCREW 4 2000350 ELECTRO MAGNETIC BRAKE 42VDC ITEM PART DESCRIPTION QTY 1 2000220 ARMATURE ASSEMBLY 1 2 2000360 MAGNETIC COIL 42VDC 1 3 8...

Page 8: ...LEPHONE 626 359 8888 FAX 626 303 5151 8 OF 28 Figure 6 2000200 ARMATURE ASSEMBLY Figure 7 BRAKE ADJUSTMENT 2000220 ARMATURE ASSEMBLY ITEM PART DESCRIPTION QTY 1 2000230 ARMATURE 1 2 2000240 RELEASE SPRING 1 3 2000250 DRIVEN HUB 1 4 5102150 RETAINING RING 1 5 8028030 SCREW 3 6 8311020 SET SCREW 2 7 8506580 WASHER 3 ...

Page 9: ...00180 ONTO SPLINED BOLT DRIVE SIDE 1300390 ALL THE WAY AGAINST BOLT SURFACE 3 ADJUST GAP BETWEEN ARMATURE 2000220 AND COIL 2000211 USE FEELER GAGE BY MOVING ARMATURE 2000220 ONTO SPLINED SLEEVE 2000211 IF USED BRAKE WITH RESISTOR GAP IS 0 027 0 686mm IF USED BRAKE WITHOUT RESISTOR GAP IS 0 050 1 27mm 4 AFTER THE GAP IS ADJUSTED TIGHTEN TWO SET SCREWS 8606080 5 USE BELLEVILLE WASHER 8712020 AS NEED...

Page 10: ...130 MOTOR ASSEMBLY 550V 3PH 60HZ 3HP 3 8AMPS 1600850 2340150 MOTOR ASSEMBLY 380V 3PH 60HZ 3HP 5 0AMPS 1600840 380 360 2340140 MOTOR ASSEMBLY 220V 3PH 60HZ 3HP 8 6AMPS 1600840 220 360 2340140 MOTOR OPTION DESCRIPTION MOTOR ASSEMBLY STATOR 180 JB AND 180 JB A MOTOR ASSEMBLY 16008__ MOTOR ASSEMBLY 3HP ITEM PART DESCRIPTION QTY 1 OPTIONS STATOR 1 2 1000070 MOTOR FRONT END BELL 1 3 1000190 CLAMP 1 4 13...

Page 11: ...LY PROCEDURE 1 RODS ITEM 1600690 ARE ASSEMBLED TO BELL AVOID HITTING WINDINGS OF STATOR WITH LOOSE ENDS OF RODS 2 USING A GEAR PULLER PULL HOUSINGS ITEMS 4 AND 6 FIG 8 FROM SHAFT ITEM 8 FIG 8 3 PULL STATOR ITEM 1 FIG 8 OUT OF SHELL ITEM 9 FIG 8 APPLYING HEAT ABOUT 200 F 93 C TO SHELL WILL EXPAND IT STATOR WILL BE EASIER TO REMOVE TO REASSEMBLY MOTOR REVERSE STEPS 1 TO 3 1600630 ROTOR ASSEMBLY 3 HP...

Page 12: ...ODELS Figure 11 1302950 POWER SUPPLY NON 42V Figure 12 2001140 WATERPROOF RECEPTACLE 8 WIRE 1302950 POWER SUPPLY NON 42V ITEM PART DESCRIPTION QTY 1 2001140 WATERPROOF RECEPTACLE 8 WIRE 1 2 2007040 CORD AND PLUG ASSEMBLY 14 7 1 2001140 WATERPROOF RECEPTACLE 8 WIRE ITEM PART DESCRIPTION QTY 1 2001150 TRIPLOC HOUSING ONLY 1 2 2001160 GASKET 1 3 2001170 MALE PLUG 1 4 8031050 SCREW 4 5 8507100 WASHER ...

Page 13: ...26 303 5151 13 OF 28 Figure 13 2007040 CORD AND PLUG ASSEMBLY 14 7 Figure 14 2001180 TRIPLOC PLUG 8 WIRE 2007040 CORD AND PLUG ASSEMBLY 14 7 ITEM PART DESCRIPTION QTY 1 2001080 POWER CORD 20FT 1 2 2001180 TRIPLOC PLUG 8 WIRE 1 2001180 TRIPLOC PLUG 8 WIRE ITEM PART DESCRIPTION QTY 1 2001190 TRIPLOC PLUG SHELL 1 2 2001230 FEMALE RECEPTACLE 1 ...

Page 14: ...TELEPHONE 626 359 8888 FAX 626 303 5151 14 OF 28 POWER SUPPLY FOR 42V MODEL Figure 15 1302965 POWER SUPPLY 42V 1302965 POWER SUPPLY 42V ITEM PART DESCRIPTION QTY 1 1302635 PLATE ADAPTER 1 2 2001090 POWER CORD 1 3 2001160 GASKET 1 4 2001270 CABLE CONNECTOR 1 5 2001700 GROMMET 1 6 8031070 SCREW 4 7 8507100 WASHER 4 ...

Page 15: ...BOW 1 12 7310120 HOSE ARMORED 1 13 8086020 SCREW 4 14 8211080 SCREW 1 15 8211180 SCREW 1 16 8500580 NUT 2 HANDLE DISASSEMBLY 1 In the wirebox identify wires to switch of handle assembly Identify which wires they connect with prior to removing caps Refer to wiring diagram 2 Pull out switch Item 10 Fig 16 3 The drilled hole in the housing item 1 has been filled with silicon to help keep moisture out...

Page 16: ...EAR HANDLE ASSEMBLY 1302540 REAR HANDLE ASSEMBLY ITEM PART DESCRIPTION QTY 1 1302220 HANDLE REAR 1 2 1302230 TRIGGER REAR HANDLE 1 3 1302260 GASKET 1 4 1302270 COVER 1 5 1302290 WASHER 1 6 2000020 BOOT PUSH BUTTON 1 7 2000080 LOCKNUT 1 8 2000720 SWITCH 1 9 7018400 CAP LUBE FITTING 1 10 8030060 SCREW 4 11 8070070 SCREW 1 12 8411080 SCREW 4 13 8500100 NUT 1 14 8507090 WASHER 1 15 8613200 PIN 1 ...

Page 17: ...OUSING NOSE STANDARD TORQUE ITEM PART DESCRIPTION QTY 1 1300350 SLEEVE DRIVE SHAFT 1 2 1300390 SPLINE BOLT DRIVE 1 3 1302360 PINION STANDARD TORQUE 1 4 1302380 SHAFT 1 5 1302510 DRIVE HOUSING 1 6 1302530 SAW MANDREL NOSE ASSEMBLY STANDARD 1 7 3002560 RING 2 8 3204060 BEARING 1 9 3214050 BEARING 1 10 5002440 RETAINING RING 2 11 5100620 RETAINING RING 1 12 8413080 SCREW 2 13 8415120 SCREW 2 14 85061...

Page 18: ...INING RING 1 13 5100750 RETAINING RING 1 14 7000010 PLUG 1 15 7016100 LUBE FITTING 1 16 7681470 O RING 1 17 7701250 O RING 1 18 8209040 SCREW 6 19 8603050 SQUARE KEY 1 Figure 19 1302530 NOSE ASSEMBLY STANDARD TORQUE STANDARD TORQUE GEAR SET 1302360 BEVEL PINION GEAR SEE 1302970 1302370 BEVEL GEAR SEE NOSE 1302530 BLADE 1100 RPM NOSE DISASSEMBLY 1 Remove six screws Item 18 2 Using a 3 16 hex wrench...

Page 19: ...ORQUE ITEM PART DESCRIPTION QTY 1 1300350 SLEEVE DRIVE SHAFT 1 2 1300390 SPLINE BOLT DRIVE 1 3 1302610 PINION HIGH TORQUE 1 4 1302380 SHAFT 1 5 1302510 DRIVE HOUSING 1 6 1302531 SAW MANDREL NOSE ASSEMBLY HIGH TORQUE 1 7 3002560 RING 2 8 3204060 BEARING 1 9 3214050 BEARING 1 10 5002440 RETAINING RING 2 11 5100620 RETAINING RING 1 12 8413080 SCREW 2 13 8415120 SCREW 2 14 8506160 WASHER 2 15 8507150 ...

Page 20: ...0 RETAINING RING 1 13 5100750 RETAINING RING 1 14 7000010 PLUG 1 15 7016100 LUBE FITTING 1 16 7681470 O RING 1 17 7701250 O RING 1 18 8209040 SCREW 6 19 8603050 SQUARE KEY 1 Figure 21 1302531 NOSE ASSEEMBLY HIGH TORQUE HIGH TORQUE GEAR SET 1302610 BEVEL PINION GEAR SEE 1302552 1302600 BEVEL GEAR SEE NOSE 1302531 BLADE 1000 RPM NOSE DISASSEMBLY 4 Remove six screws Item 18 5 Using a 3 16 hex wrench ...

Page 21: ...MED BY A QUALIFIED ELECTRICIAN 3 THE ELECTRICAL DIAGRAM SHOWS THE MACHINE IN THE OFF POSITION 4 THE MAGNETIC STRATER COIL MUST OPERATE AT SAME VOLTAGE AS THE BRAKE BRAKE VOLTAGE IS 110V OR 42V 5 PRIMARY SIDE OF TRANSFORMER SHOULD ALWAYS COME FROM THE SAME SOURCE AS THE POWER FOR THE MAGNETIC STARTER COILS To obtain the correct Kentmaster part number for 3 pole contactor and overload relay please c...

Page 22: ...HOG SPLITTING SAW _______________________________________________________________________________ SERVICE CENTERS KENTMASTER LTD U K KENTMASTER MFG CO INC 16 AVONBANK INDUSTRIAL CENTRE 1801 SOUTH MOUNTAIN AVE WEST TOWN ROAD MONROVIA CALIFORNIA 91016 AVONMOUTH BRISTOL BS11 9DE UNITED STATES OF AMERICA UNITED KINGDOM TELEPHONE 44 0 117 9235035 TELEPHONE 626 359 8888 FAX 44 0 117 9829010 FAX 626 303 ...

Page 23: ...l tools that malfunction Be sure to disconnect tool from power supply 4 Instruct all personnel to stay clear of tool and not to stand or walk in front of or next to tool when in use 5 Point out to all personnel the dangers related to the misuse of tool and the importance of following safety procedures and instructions 6 Do not make or allow others to make alterations or modifications to this tool ...

Page 24: ...ACE THIS INFORMATION INTO THE HANDS OF THE OPERATOR _____________________________________________________________________________________________________ PLACING INTO SERVICE _____________________________________________________________________________________________________ Hazards or unsafe practices which could result in severe personal injury death or substantial property damage Hazards or un...

Page 25: ... erfullt die folgenden Vorschriften der Europaischen Gemeinschaft Questo prodotto e conforme alle seguenti direttive CEE Dit produkt voldoet aan de volgende EG richtlijnen 2004 108 EC 2006 95 EC 2006 42 EC _______________________________________________________________________ The following Standards were used to verify compliance with the Directives Les normes suivantes ont ete utilisees pour ver...

Page 26: ...53 0505 23299 Ireland Kentmaster com Kentmaster Equipment NZ LTD 5 Cooper Street Havelock North New Zealand Telephone 1 64 6 8777 857 Telephone 2 0800 KENTMASTER Fax 64 6 8777 858 NewZealand Kentmaster com Kentmaster South Africa PTY LTD Johannesburg S Africa Unit 54 Sunnyrock Park Sunrock Close Germiston South Africa Telephone 27 11 455 3748 Fax 27 11 455 3749 SouthAfrica Kentmaster com Kentmaste...

Page 27: ...UBLE SHOOTING 3 SERVICE 4 PARTS BOOK 5 180 JB 5 ELECTRO MAGNETIC BRAKE 7 BRAKE ADJUSTMENT 9 MOTOR ASSEMBLY 3HP 9 MOTOR DISASSEMBLY AND REASSEMBLY PROCEDURE 11 POWER SUPPLY 12 POWER SUPLY FOR NON 42 V MODELS 12 POWER SUPPLY FOR 42V MODEL 14 HANDLES 15 FRONT HANDLE 15 REAR HANDLE 16 DRIVESHAFT HOUSING NOSE ASSEMBLY 17 STANDARD TORQUE 17 HIGH TORQUE 19 WIRING DIAGRAM 21 GENERAL INFORMATION 24 DECLARA...

Page 28: ...P MOTOR ASSEMBLY 9 Figure 9 BOM FOR 3HP MOTOR ASSEMBLY 10 Figure 10 ROTOR ASSEMBLY 3HP 11 Figure 11 1302950 POWER SUPPLY NON 42V 12 Figure 12 2001140 WATERPROOF RECEPTACLE 8 WIRE 12 Figure 13 2007040 CORD AND PLUG ASSEMBLY 14 7 13 Figure 14 2001180 TRIPLOC PLUG 8 WIRE 13 Figure 15 1302965 POWER SUPPLY 42V 14 Figure 16 1302410 FORWARD HANDLE ASSEMBLY 15 Figure 17 1302540 REAR HANDLE ASSEMBLY 16 Fig...

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