Kenmore Elite 153.331010 Use & Care Manual Download Page 36

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Summary of Contents for Elite 153.331010

Page 1: ...om WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death m Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your bu...

Page 2: ...California to publish a list of substances known to the State of California to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances WARNING This product contains a chemical known to the State of California to cause cancer birth defects or other reproductive harm This appliance can cause low level exposure to some of the subs...

Page 3: ...ighest risk for scald injury Feel water before bathing or showering Temperature limiting valves are available Read instruction manual for safe temperature setting Fire or Explosion Hazard Hazard Overheated water can cause water tank explosion Properly sized temperature and pressure relief valve must be installed in opening provided Do not store or use gasoline or other flammable vapors and liquids...

Page 4: ...with this power vented water heater Do not elevate the condensate hose on the bottom of the water heater above the bracket attached to the side of the unit This must be true for the entire length of the hose including the exit into an appropriate drain Condensate lines must be free and clear of debris and must not allow back flow through the hose The condensate lines must be able to flow freely to...

Page 5: ...reparation 28 Connection To Vent Pipe 31 Condensate 31 U S Power Vent 32 Electrical Connections 33 Calibration 33 OPERATING INSTRUCTIONS 34 Display Panel 34 Wiring Diagram 36 Lighting Instructions 37 Heat Cycle Definitions 38 Temperature Regulation 39 Unique Hybrid Features 40 Temperature Regulation 42 Constant Output Temperature Control 43 Start Up Conditions 43 Operational Conditions 43 MAINTENA...

Page 6: ...ore product is designed and manufactured for years of dependable operation But like all products it may require preventive maintenance or repair from time to time That s when having a Master Protection Agreement can save you money and aggravation The Master Protection Agreement also helps extend the life of your new product Here s what the Agreement includes Parts and labor needed to help keep pro...

Page 7: ...al Fuel Gas Code ANSI Z223 1 NFPA 54 and the National Electrical Code NFPA 70 Documents are available from Canadian Standards Association 5060 Spectrum Way Mississauga Ontario Canada L4W 5N6 NFPA documents are also available from National Fire Protection Association 1 Batterymarch Park Quincy MA 02269 The water heater when installed must be grounded in accordance with the local codes or in the abs...

Page 8: ......

Page 9: ...ff Valve L Gas Supply M Sediment Pocket N Condensate Tube O Drain Pan P Drain Valve Q Heat Engine Hose Cold In R Casing Door Plastic S Display Enclosure Plastic T Heat Engine Hose Hot Out U Side Casing Plastic V Top Casing Enclosure Plastic W Exhaust EIbowAssembly X T P Relief Valve Y Anode Z Inlet Dip Tube CAUTION HARNESS HAS 120 VAC IN OPERATION See Planning the Vent System Installation of Vent ...

Page 10: ...valve by the manufacturer DO NOT ATTEMPT TO ADJUST Thermal efficiency is 90 If the hardness of your water supply is more than of 12 grains per gallon 200 mg L if your water supply is acidic or otherwise impure the water supply must be treated with approved methods Top 0 Minimum Clearance To Combustibles Front0 Vent0 Back0 I Sides0 I Floor0 Service Clearance Front Sides 21 53 3 cm 12 30 5 cm Test P...

Page 11: ...the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector observes carbon monoxide detecto...

Page 12: ...y local codes or if a higher fixed temperature is required a mixing valve can be installed as shown on Figure3 Please note the following The system should be installed only with piping that is suitable for potable drinkable water such as copper FLOOR TO SUITABLE DRAIN DRAIN FIGURE 3 CPVC PEX or polybutylene DO NOT use PVC water piping DO NOT use any pumps valves or fittings that are not compatible...

Page 13: ...heater to an electrical outlet Important The electrical controls used inside the gas control of this water heater are polarity sensitive Ensure the electrical supply is connected correctly in the receptacle box Failure to connect correctly will prevent the unit from functioning properly Property Damage Hazard All water heaters eventually leak Do not install without adequate drainage Installation o...

Page 14: ...s gasoline solvents or adhe sives in the same room or area near the water heater Keep flammable products 1 far away from heater 2 in approved containers 3 tightly closed and 4 out of children s reach Water heater has a main burner and spark generator The spark generator 1 can be triggered at any time and 2 the spark will ignite flammable vapors Vapors 1 cannot be seen 2 are heavier than air 3 go a...

Page 15: ...g any kind of sheet metal product Tabs have been provided on each side of the rear portion of the shroud The top and bottom of each tab must be cut and gently bent inwards thus allowing the straps to exit the shroud see Figure 9 In order to access the tabs and install the earthquake straps it is necessary to remove the top front and side panels of the shroud as follows see Figures 6 8 Door opening...

Page 16: ...Screws Screws Top Casing Front FIGURE 7 Screws FIGURE 9 After the heater has been positioned and the earthquake straps have been installed re assemble the shroud in the reverse order FIGURE 8 16 ...

Page 17: ...pace In unconfined spaces in buildings infiltration may be adequate to provide air for combustion ventilation and dilution of flue gases However in buildings of tight construction for example weather stripping heavily insulated caulked vapor barrier etc additional air may need to be provided using the methods described in Appliances in Confined Space that follows APPLIANCES IN CONFINED SPACES CONF...

Page 18: ...g of all equipment in the enclosure see Figure 13 3 When communicating with the outdoors through horizontal ducts each opening should have a minimum free area of 1 square inch per 2 000 Btu per hour 11 cm2 kW of total input rating of all equipment in the enclosure see Figure 14 VENTILATION LOLrVERS_ EACH END O AI R OUTLET WATER HEATER I_1 I IIII FURNACE IINIb t _1 H WI i itII i_i_ 6s 1 3oo am Ill ...

Page 19: ...ater Water heated to a temperature which will satisfy space heating clothes washing dish washing cleaning and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the physically or developmentally disabled If anyone using hot water fits into one of these groups or i...

Page 20: ...ter system If you are installing a water filtering system use a 5 micron filter to reduce particles that can potentially cause nuisance shutdown problems and prolong the maintenance of the water heater s inlet filter A water softener can affect the life of the anode installed in this water heater Refer to Anode Rod Inspection section in this manual Clean the filter on the water inlet as frequently...

Page 21: ... terminate a maximum of 6 in 15cm above a floor drain or external to the building In cold climates it is recommended that the discharge line be terminated at an adequate drain inside the building Shall not have any valve between the relief valve and tank i Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe injury or death Children the elderly and the physically ...

Page 22: ...ration Use a leak test solution not a match or open flame NOTE An alternate location for the gas line entry is possible Drill a suitable hole centered on the crosshairs on the left side panel 22 Fire and Explosion Hazard Use joint compound or tape compatible with propane Leak test before operating heater Disconnect gas piping and shut off valve before pressure testing system Use pipe joint compoun...

Page 23: ...ter is not suitable for installation at elevations over 11 000 ft 3 352m above sea level WARNING THIS HIGH EFFICIENCY WATER HEATER IS CERTIFIED FOR USEATAN ALTITUDE OF 11 000 Ft 3 352 METERS HOWEVER FOR USEATALTITUDES OVER 3 500 Ft 1 067m THEAPPROPRIATE KIT FOR ALTITUDES SHOWN IN THE ABOVE CHART MUST BE USED Some gas utility companies derate their gas for altitude making it unnecessary to modify t...

Page 24: ...rtant The vent system must terminate so that proper clearances are maintained as cited in local codes or the current edition of the National Fuel Gas Code ANSI Z223 1 12 9 1 through 12 9 4 and as listed below Vent Termination must extend a minimum of 18 in 46cm above roof or 18 in 46cm above the anticipated snow level to prevent blockage of the vent termination as shown in Figures 27 and 28 Instru...

Page 25: ...mbly comes with a straight section of 2 in pipe installed To continue the vent system a rubber coupling must be attached The venting must extend 6 in 15cm vertically from the top of the heater before installing an elbow If using 2 inch vent pipe Install the rubber coupling and gear clamps supplied at the end of the section of vent pipe installed on the heater Continue building the vent system or c...

Page 26: ...section titled Installation Of Vertical Vent System Ensure the vent length is long enough that the outside air will not cause the water heater to freeze VENT TERMINAL INSTALLATION SIDEWALL Vent terminals supplied with heater must be used NOTE BEFORE BEGINNING INSTALLATION OF ANY VENT PIPE READ THE VENT PIPE MANUFACTURER S INSTALLATION INSTRUCTIONS 1 After the points of termination have been determ...

Page 27: ...e venting system start at the rubber coupling and run to the coupling on the inside wall of the vent terminal see Figure 23 MORTAR OR WALL PLATE SILICONE OPTIONAL CAULK PVC VENT TERMINAL WITH SCREEN INSIDE FROM WATE R HEATER PVC COUPLING f 1 FOOT IV IN OUTSIDE OF BUILDING WALL VENT TERMINATION FIGURE 23 The vent system piping should be supported every 5 ft 1 5m of vertical run and every 3 ft 91cm ...

Page 28: ...F I I __ 450mm 18 in A VERTICAL I I VENTING SYSTEM MUST BE I I SUPPORTED EVERY 1 Sin 5 ft I_ _ FIGURE 28 VENT PIPE PREPARATION 1 INITIAL PREPARATION A Make sure the solvent cement you are planning to use is designed for the specific application you are attempting B Know the physical and chemical characteristics and limitations of the PVC and CPVC piping materials that you are about to use C Know t...

Page 29: ...dule 40 pipe Never use all purpose cements commercial glues and adhesives or ABS cement to join PVC or CPVC pipe and fittings Primers and cements are extremely flammable and must not bestored or used near heat or open flame Also use only in a well ventilated area Fire Hazard APPLICATORS Select a suitable pure bristle type paint brush Use a proper width brush or roller to apply the primer and cemen...

Page 30: ...he distance and make a second mark as the primer and cement will most likely destroy your first one Apply primer to the surface of the pipe and fitting socket with a natural bristle brush This process softens and prepares the PVC or CPVC for the solvent cementing step Move quickly and without hesitation to the cementing procedure while the surfaces are still wet with primer E Application of solven...

Page 31: ...be used to ensure that the drain is free and clear of debris and will not allow backflow through the condensate tube Consideration must be given to avoid freezing of the condensate lines which could result in excessive build up of condensate inside the water heater Waterproof heat tape may be required to prevent freezing of the condensate lines Please ensure that the outlet of the condensate drain...

Page 32: ...imHm 4if I m X_m_ __ 2 I J I _ _ Minimum 4 ft 1 2 m below or side of 12 in 30 _ _ 12 in 30 cm above non mechanical from sides of Trom s oe ox wmaow_ _ XJ _ air supply inlet into building or permanently that may be open mlmum 4 ft 1 2 m Minimum 4 ft 1 2 m combustion air inlet to another below a window that from side of window appliance or Minimum 9 in 23 cm closed window Minimum 12 in 30 cm above m...

Page 33: ...terrupt this procedure once it has started After a successful calibration the heater will go into standby mode and the display will show 105 F factory default During the calibration if the call for heat ends the calibration was not completed and the E36 error message will be shown on the display If this occurs unplug the power cord and repeat steps 1 and 2 To put the heater into service after a su...

Page 34: ...ng Mode cannot be changed The set point may be decreased while the keys are locked The On Off Button is not affected by the Key Lock feature All other buttons are locked when the Key Lock is On The Key Lock icon will be displayed if the water heater is either in the lock or unlock condition The Icon is composed of 3 components the base a locked and an unlocked arc Operating Modes Operating modes a...

Page 35: ...int and pressing the Down button will decrease the set point NOTE The Temperature Set point cannot be adjusted beyond the limits of the current Mode selected Burner in Operation When the burners are in operation and flame is detected by the flame sensor the flame symbol is illuminated Switching Between Units of Measure Switching between temperature units of measure F C Two yellow LEDs will be used...

Page 36: ...WIRING DIAGRAM u_ ro Z _s c FIGURE 34 E_ _ _u _ _ L c U UJ _ L O 0 0 _ _n L U L __ _ 1 _ _ _ O_U _C Z o Zz z _d _o_ _ I i 9nTs 9nTs S E F _o _o o o o 36 ...

Page 37: ...ater heater Do not attempt to repair the unit It must be replaced STOP Read the safety information above on this label 2 Ensure tank is filled with water and the gas line is connected 3 This appliance is equipped with a device which automatically lights the burner DO NOT TRY TO LIGHT THE BURNER BY HAND 4 Wait five 5 minutes to clear out any gas If you smell gas STOP Follow B in the safety informat...

Page 38: ...of the post purge mode high speed fan operation conditions for a new call for heat are met then the system will allow the state change to Initial call for heat only after the first stage of the post purge mode is complete Standby Mode After successful completion of post purge the fan is turned off and the control will wait until the determined conditions for a call for heat are met In standby mode...

Page 39: ...to prevent tampering The water temperature setting was factory set at the lowest temperature THIS WATER HEATER IS EQUIPPED WITH AN ADJUSTABLE THERMOSTAT TO CONTROL WATER TEMPERATURE HOT WATER TEMPERATURES REQUIRED FOR AUTOMATIC DISHWASHER AND LAUNDRY USE CAN CAUSE SCALD BURNS RESULTING IN SERIOUS PERSONAL INJURY AND OR DEATH THE TEMPERATURE AT WHICH INJURY OCCURS VARIES WITH THE PERSON S AGE AND T...

Page 40: ...values Three LED s are used to indicate the Operating Mode Selection Vacation Mode Yellow LED Energy Saver Mode Green LED Boost Mode Orange LED The Operating Modes have the following characteristics Vacation mode Fixed temperature setting of 90 F 32 C Energy Saver mode Temperature range from 100 F to 135 F 38 C to 57 C in increments of I F or 1 C Boost mode Temperature range from 140 F to 158 F 60...

Page 41: ... the temperature reaches the maximum design temperature for the venting used This switch should reset to the closed position when the vent pipe temperature cools sufficiently Opening Temperature is approximately 165 F 74 C 5 F 2 8 C Closing Temperature is approximately 135 F 57 C 5 F 2 8 C The power for the main gas valve is to be routed through the High Temperature Switch causing the main gas val...

Page 42: ... power outage occurs or the unit is energized de energized by the STANDBY symbol for re booting the controller resets to the last temperature setting After clearing a continuous lockout error code the unit will always go back to the factory default temp setting and mode Storage Tank Set point The control is required to maintain a storage tank set point differential temperature Storage Tank Call Fo...

Page 43: ... See CONDENSATE section OPERATIONAL CONDITIONS Smelly Water In each water heater there is installed at least one anode rod see parts section for corrosion protection of the tank Certain water conditions will cause a reaction between this rod and the water The most common complaint associated with the anode rod is one of a rotten egg smell in the hot water The smell is a result of four factors whic...

Page 44: ...to replace a flooded water heater Do not attempt to repair the unit It must be replaced Fire and Explosion Hazard Do not obstruct combustion air openings at the bottom of the water heater Do not use or store flammable vapor products such as gasoline solvents or adhesives in the same room or area near water heater or other appliance Can cause serious injury or death INSTALLED IN SUITABLE AREA To in...

Page 45: ...ll the tank following the instructions in the Filling The Water Heater Check for leaks and repair as required Reconnect the electrical power to the water heater Restart the water heater following the Lighting Instructions TEMPERATURE PRESSURE RELIEF VALVE OPERATION Burn hazard Hot water discharge Keep clear of relief valve discharge outlet FIGURE 37 The temperature pressure relief valve lever must...

Page 46: ...nlet_ter Water In Fitting _k _ Shut off _ Valve FIGURE 39 Install the filter Install the clean filter Open the shut off valve on the water inlet fitting and remove the rubber gloves Remove and empty the basin Open the shutoff valve on the cold water line Close and lock the door Reconnect the electrical power to the water heater Restart the water heater following the Lighting Instructions CLEANING ...

Page 47: ...er and circulating pump Disconnect hoses from heat engine and circulating pump draining the cleaning solution into the pail Reconnect the original hoses to the heat engine Remove the in line filter at the cold water inlet and clean out any residue Assemble the filter back into the unit Open the shutoff valves on both the hot water and cold water lines Fill the tank with water Connect the electrica...

Page 48: ... 105 41 C or 105 F C LED or F temperature LED turned ON H04 Heat engine water H04 xxx litres minute 056 5 6 litres minute 1 titre flow rate 1 48 Gallons 0 264 Gallons minute 1 gallon 3 78 litres H05 Fan Speed H05 x xxx rpm 006_511 6511 rpm rpm rotations per minute H06 Fan Current H06 x xxx mA 001_456 1456 mA mA milliampers 1 456A H07 Proportional Valve H07 xxx mA 178 178 mA mA mittiampers Current ...

Page 49: ...when no flame was expected Control detects that the ECO Switch is open preventing power to the Main Valve Control detects that the High Temperature Switch is open preventing power to the Main Valve 120Vac Overvoltage Limit 120Vac Undervoltage Limit Continuous Soft Soft Continuous Continuous Auto Reset Change the Control Board Change the Control Board 1 Check the Flame Sensor 2 Check the flame wire...

Page 50: ...t Blower speed 0 for 3 sec Have Blower s output signal but the Blower speed 0 for 400ms Blower speed stuck 3000 rpm Proportional valve Current Minimum Proportional valve Current Maximum Outlet Temperature is minimum defined temperature Outlet Temperature is maximum defined temperature Inlet Temperature is minimum defined temperature Inlet Temperature is maximum defined temperature Tank Temperature...

Page 51: ...call for heat or the unit has been never calibrated or Calibration is successful but DIP switch 4 not set to normal Soft Soft Soft Soft Soft TABLE 5 Check the high voltage wiring connection between igniter and igniter rod for proper contact 1 Check the venting system 2 Check the blower wire harness 3 Change the blower 4 Change the Control Board 1 Check the water valve wire harness 2 Change the Con...

Page 52: ...water passage 3 Check wire harness for pump water valve and water flow sensor 4 Check the pump 120Vac voltage supply the pump shall be energized during the heating mode 5 Clean or change the water filter 6 Change Control Board 7 Change pump 8 Change water valve E99 Board Failure An internal diagnostic check Soft Change the Control Board on the board has failed TABLE 5 Lockout types Continuous Need...

Page 53: ...sor Error code E35 Lack of air supply Improperly installed vent piping Downdraft Poor Combustion a There is a problem with a single control faucet b The unit display is an error code c Water heater disconnected from electrical power The temperature is set too low Press switch to turn heater on Repair service to outlet Refer to FAULT INDICATION AND ERROR CODES section and Table 5 or call service ag...

Page 54: ...TABLE 6 54 ...

Page 55: ...ow from the hot water faucet before turning ON gas to the water heater A Condensation may be seen on pipes in humid weather or pipe connections may be leaking B Small amounts of water from temperature pressure relief valve may be due to thermal expansion or high water pressure in your area C The temperature pressure relief valve may be leaking at the tank fitting D Water from a drain valve may be ...

Page 56: ...r probe P Front door lock Hook cam Q Shroud right side tank assembly door R Display subassembly S Heat engine assy T Cover front flue gas return U High Limit Fuse V Air inlet cover Direct vent W Air inlet cover gasket Direct vent X ECO Switch Y Transformer Z Control board assembly w Base 1 Power cord assembly 2 Flame sensor 3 Ignitor spark generator 4 Gas valve 5 Blower motor assembly 6 Circulatio...

Page 57: ...i t i i 57 ...

Page 58: ...ap assembly condensate 9007205005 K 12 Hose braided 9007176005 M Drain valve 9000058015 N Tank thermistor probe 9007177005 O Display subassembly w Bilingual label 9007426005 R Display subassembly w English label 9007425005 R Heat engine assembly 9007206005 S High Limit Fuse 9007210015 U ECO Switch 9007179015 X Transformer 9007209005 Y Control board assembly PCB assembly w base 0 3 500 ft 0 1 067 m...

Page 59: ...NOTES 59 ...

Page 60: ...carry in items like vacuums lawn equipment and electronics call anytime for the location of your nearest Sears Parts Repair Service Center 1 800 488 1222 U S A www sears com 1 800 469 4663 Canada www sears ca To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparaci6n a domicilio y para ordenar piezas 1 888 SU HOGAR...

Page 61: ...om WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death m Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your bu...

Page 62: ...California to publish a list of substances known to the State of California to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances WARNING This product contains a chemical known to the State of California to cause cancer birth defects or other reproductive harm This appliance can cause low level exposure to some of the subs...

Page 63: ...ighest risk for scald injury Feel water before bathing or showering Temperature limiting valves are available Read instruction manual for safe temperature setting Fire or Explosion Hazard Hazard Overheated water can cause water tank explosion Properly sized temperature and pressure relief valve must be installed in opening provided Do not store or use gasoline or other flammable vapors and liquids...

Page 64: ...with this power vented water heater Do not elevate the condensate hose on the bottom of the water heater above the bracket attached to the side of the unit This must be true for the entire length of the hose including the exit into an appropriate drain Condensate lines must be free and clear of debris and must not allow back flow through the hose The condensate lines must be able to flow freely to...

Page 65: ...reparation 28 Connection To Vent Pipe 31 Condensate 31 U S Power Vent 32 Electrical Connections 33 Calibration 33 OPERATING INSTRUCTIONS 34 Display Panel 34 Wiring Diagram 36 Lighting Instructions 37 Heat Cycle Definitions 38 Temperature Regulation 39 Unique Hybrid Features 40 Temperature Regulation 42 Constant Output Temperature Control 43 Start Up Conditions 43 Operational Conditions 43 MAINTENA...

Page 66: ...ore product is designed and manufactured for years of dependable operation But like all products it may require preventive maintenance or repair from time to time That s when having a Master Protection Agreement can save you money and aggravation The Master Protection Agreement also helps extend the life of your new product Here s what the Agreement includes Parts and labor needed to help keep pro...

Page 67: ...al Fuel Gas Code ANSI Z223 1 NFPA 54 and the National Electrical Code NFPA 70 Documents are available from Canadian Standards Association 5060 Spectrum Way Mississauga Ontario Canada L4W 5N6 NFPA documents are also available from National Fire Protection Association 1 Batterymarch Park Quincy MA 02269 The water heater when installed must be grounded in accordance with the local codes or in the abs...

Page 68: ......

Page 69: ...ff Valve L Gas Supply M Sediment Pocket N Condensate Tube O Drain Pan P Drain Valve Q Heat Engine Hose Cold In R Casing Door Plastic S Display Enclosure Plastic T Heat Engine Hose Hot Out U Side Casing Plastic V Top Casing Enclosure Plastic W Exhaust EIbowAssembly X T P Relief Valve Y Anode Z Inlet Dip Tube CAUTION HARNESS HAS 120 VAC IN OPERATION See Planning the Vent System Installation of Vent ...

Page 70: ...valve by the manufacturer DO NOT ATTEMPT TO ADJUST Thermal efficiency is 90 If the hardness of your water supply is more than of 12 grains per gallon 200 mg L if your water supply is acidic or otherwise impure the water supply must be treated with approved methods Top 0 Minimum Clearance To Combustibles Front0 Vent0 Back0 I Sides0 I Floor0 Service Clearance Front Sides 21 53 3 cm 12 30 5 cm Test P...

Page 71: ...the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector observes carbon monoxide detecto...

Page 72: ...y local codes or if a higher fixed temperature is required a mixing valve can be installed as shown on Figure3 Please note the following The system should be installed only with piping that is suitable for potable drinkable water such as copper FLOOR TO SUITABLE DRAIN DRAIN FIGURE 3 CPVC PEX or polybutylene DO NOT use PVC water piping DO NOT use any pumps valves or fittings that are not compatible...

Page 73: ...heater to an electrical outlet Important The electrical controls used inside the gas control of this water heater are polarity sensitive Ensure the electrical supply is connected correctly in the receptacle box Failure to connect correctly will prevent the unit from functioning properly Property Damage Hazard All water heaters eventually leak Do not install without adequate drainage Installation o...

Page 74: ...s gasoline solvents or adhe sives in the same room or area near the water heater Keep flammable products 1 far away from heater 2 in approved containers 3 tightly closed and 4 out of children s reach Water heater has a main burner and spark generator The spark generator 1 can be triggered at any time and 2 the spark will ignite flammable vapors Vapors 1 cannot be seen 2 are heavier than air 3 go a...

Page 75: ...g any kind of sheet metal product Tabs have been provided on each side of the rear portion of the shroud The top and bottom of each tab must be cut and gently bent inwards thus allowing the straps to exit the shroud see Figure 9 In order to access the tabs and install the earthquake straps it is necessary to remove the top front and side panels of the shroud as follows see Figures 6 8 Door opening...

Page 76: ...Screws Screws Top Casing Front FIGURE 7 Screws FIGURE 9 After the heater has been positioned and the earthquake straps have been installed re assemble the shroud in the reverse order FIGURE 8 16 ...

Page 77: ...pace In unconfined spaces in buildings infiltration may be adequate to provide air for combustion ventilation and dilution of flue gases However in buildings of tight construction for example weather stripping heavily insulated caulked vapor barrier etc additional air may need to be provided using the methods described in Appliances in Confined Space that follows APPLIANCES IN CONFINED SPACES CONF...

Page 78: ...g of all equipment in the enclosure see Figure 13 3 When communicating with the outdoors through horizontal ducts each opening should have a minimum free area of 1 square inch per 2 000 Btu per hour 11 cm2 kW of total input rating of all equipment in the enclosure see Figure 14 VENTILATION LOLrVERS_ EACH END O AI R OUTLET WATER HEATER I_1 I IIII FURNACE IINIb t _1 H WI i itII i_i_ 6s 1 3oo am Ill ...

Page 79: ...ater Water heated to a temperature which will satisfy space heating clothes washing dish washing cleaning and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the physically or developmentally disabled If anyone using hot water fits into one of these groups or i...

Page 80: ...ter system If you are installing a water filtering system use a 5 micron filter to reduce particles that can potentially cause nuisance shutdown problems and prolong the maintenance of the water heater s inlet filter A water softener can affect the life of the anode installed in this water heater Refer to Anode Rod Inspection section in this manual Clean the filter on the water inlet as frequently...

Page 81: ... terminate a maximum of 6 in 15cm above a floor drain or external to the building In cold climates it is recommended that the discharge line be terminated at an adequate drain inside the building Shall not have any valve between the relief valve and tank i Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe injury or death Children the elderly and the physically ...

Page 82: ...ration Use a leak test solution not a match or open flame NOTE An alternate location for the gas line entry is possible Drill a suitable hole centered on the crosshairs on the left side panel 22 Fire and Explosion Hazard Use joint compound or tape compatible with propane Leak test before operating heater Disconnect gas piping and shut off valve before pressure testing system Use pipe joint compoun...

Page 83: ...ter is not suitable for installation at elevations over 11 000 ft 3 352m above sea level WARNING THIS HIGH EFFICIENCY WATER HEATER IS CERTIFIED FOR USEATAN ALTITUDE OF 11 000 Ft 3 352 METERS HOWEVER FOR USEATALTITUDES OVER 3 500 Ft 1 067m THEAPPROPRIATE KIT FOR ALTITUDES SHOWN IN THE ABOVE CHART MUST BE USED Some gas utility companies derate their gas for altitude making it unnecessary to modify t...

Page 84: ...rtant The vent system must terminate so that proper clearances are maintained as cited in local codes or the current edition of the National Fuel Gas Code ANSI Z223 1 12 9 1 through 12 9 4 and as listed below Vent Termination must extend a minimum of 18 in 46cm above roof or 18 in 46cm above the anticipated snow level to prevent blockage of the vent termination as shown in Figures 27 and 28 Instru...

Page 85: ...mbly comes with a straight section of 2 in pipe installed To continue the vent system a rubber coupling must be attached The venting must extend 6 in 15cm vertically from the top of the heater before installing an elbow If using 2 inch vent pipe Install the rubber coupling and gear clamps supplied at the end of the section of vent pipe installed on the heater Continue building the vent system or c...

Page 86: ...section titled Installation Of Vertical Vent System Ensure the vent length is long enough that the outside air will not cause the water heater to freeze VENT TERMINAL INSTALLATION SIDEWALL Vent terminals supplied with heater must be used NOTE BEFORE BEGINNING INSTALLATION OF ANY VENT PIPE READ THE VENT PIPE MANUFACTURER S INSTALLATION INSTRUCTIONS 1 After the points of termination have been determ...

Page 87: ...e venting system start at the rubber coupling and run to the coupling on the inside wall of the vent terminal see Figure 23 MORTAR OR WALL PLATE SILICONE OPTIONAL CAULK PVC VENT TERMINAL WITH SCREEN INSIDE FROM WATE R HEATER PVC COUPLING f 1 FOOT IV IN OUTSIDE OF BUILDING WALL VENT TERMINATION FIGURE 23 The vent system piping should be supported every 5 ft 1 5m of vertical run and every 3 ft 91cm ...

Page 88: ...F I I __ 450mm 18 in A VERTICAL I I VENTING SYSTEM MUST BE I I SUPPORTED EVERY 1 Sin 5 ft I_ _ FIGURE 28 VENT PIPE PREPARATION 1 INITIAL PREPARATION A Make sure the solvent cement you are planning to use is designed for the specific application you are attempting B Know the physical and chemical characteristics and limitations of the PVC and CPVC piping materials that you are about to use C Know t...

Page 89: ...dule 40 pipe Never use all purpose cements commercial glues and adhesives or ABS cement to join PVC or CPVC pipe and fittings Primers and cements are extremely flammable and must not bestored or used near heat or open flame Also use only in a well ventilated area Fire Hazard APPLICATORS Select a suitable pure bristle type paint brush Use a proper width brush or roller to apply the primer and cemen...

Page 90: ...he distance and make a second mark as the primer and cement will most likely destroy your first one Apply primer to the surface of the pipe and fitting socket with a natural bristle brush This process softens and prepares the PVC or CPVC for the solvent cementing step Move quickly and without hesitation to the cementing procedure while the surfaces are still wet with primer E Application of solven...

Page 91: ...be used to ensure that the drain is free and clear of debris and will not allow backflow through the condensate tube Consideration must be given to avoid freezing of the condensate lines which could result in excessive build up of condensate inside the water heater Waterproof heat tape may be required to prevent freezing of the condensate lines Please ensure that the outlet of the condensate drain...

Page 92: ...imHm 4if I m X_m_ __ 2 I J I _ _ Minimum 4 ft 1 2 m below or side of 12 in 30 _ _ 12 in 30 cm above non mechanical from sides of Trom s oe ox wmaow_ _ XJ _ air supply inlet into building or permanently that may be open mlmum 4 ft 1 2 m Minimum 4 ft 1 2 m combustion air inlet to another below a window that from side of window appliance or Minimum 9 in 23 cm closed window Minimum 12 in 30 cm above m...

Page 93: ...terrupt this procedure once it has started After a successful calibration the heater will go into standby mode and the display will show 105 F factory default During the calibration if the call for heat ends the calibration was not completed and the E36 error message will be shown on the display If this occurs unplug the power cord and repeat steps 1 and 2 To put the heater into service after a su...

Page 94: ...ng Mode cannot be changed The set point may be decreased while the keys are locked The On Off Button is not affected by the Key Lock feature All other buttons are locked when the Key Lock is On The Key Lock icon will be displayed if the water heater is either in the lock or unlock condition The Icon is composed of 3 components the base a locked and an unlocked arc Operating Modes Operating modes a...

Page 95: ...int and pressing the Down button will decrease the set point NOTE The Temperature Set point cannot be adjusted beyond the limits of the current Mode selected Burner in Operation When the burners are in operation and flame is detected by the flame sensor the flame symbol is illuminated Switching Between Units of Measure Switching between temperature units of measure F C Two yellow LEDs will be used...

Page 96: ...WIRING DIAGRAM u_ ro Z _s c FIGURE 34 E_ _ _u _ _ L c U UJ _ L O 0 0 _ _n L U L __ _ 1 _ _ _ O_U _C Z o Zz z _d _o_ _ I i 9nTs 9nTs S E F _o _o o o o 36 ...

Page 97: ...ater heater Do not attempt to repair the unit It must be replaced STOP Read the safety information above on this label 2 Ensure tank is filled with water and the gas line is connected 3 This appliance is equipped with a device which automatically lights the burner DO NOT TRY TO LIGHT THE BURNER BY HAND 4 Wait five 5 minutes to clear out any gas If you smell gas STOP Follow B in the safety informat...

Page 98: ...of the post purge mode high speed fan operation conditions for a new call for heat are met then the system will allow the state change to Initial call for heat only after the first stage of the post purge mode is complete Standby Mode After successful completion of post purge the fan is turned off and the control will wait until the determined conditions for a call for heat are met In standby mode...

Page 99: ...to prevent tampering The water temperature setting was factory set at the lowest temperature THIS WATER HEATER IS EQUIPPED WITH AN ADJUSTABLE THERMOSTAT TO CONTROL WATER TEMPERATURE HOT WATER TEMPERATURES REQUIRED FOR AUTOMATIC DISHWASHER AND LAUNDRY USE CAN CAUSE SCALD BURNS RESULTING IN SERIOUS PERSONAL INJURY AND OR DEATH THE TEMPERATURE AT WHICH INJURY OCCURS VARIES WITH THE PERSON S AGE AND T...

Page 100: ...values Three LED s are used to indicate the Operating Mode Selection Vacation Mode Yellow LED Energy Saver Mode Green LED Boost Mode Orange LED The Operating Modes have the following characteristics Vacation mode Fixed temperature setting of 90 F 32 C Energy Saver mode Temperature range from 100 F to 135 F 38 C to 57 C in increments of I F or 1 C Boost mode Temperature range from 140 F to 158 F 60...

Page 101: ... the temperature reaches the maximum design temperature for the venting used This switch should reset to the closed position when the vent pipe temperature cools sufficiently Opening Temperature is approximately 165 F 74 C 5 F 2 8 C Closing Temperature is approximately 135 F 57 C 5 F 2 8 C The power for the main gas valve is to be routed through the High Temperature Switch causing the main gas val...

Page 102: ... power outage occurs or the unit is energized de energized by the STANDBY symbol for re booting the controller resets to the last temperature setting After clearing a continuous lockout error code the unit will always go back to the factory default temp setting and mode Storage Tank Set point The control is required to maintain a storage tank set point differential temperature Storage Tank Call Fo...

Page 103: ... See CONDENSATE section OPERATIONAL CONDITIONS Smelly Water In each water heater there is installed at least one anode rod see parts section for corrosion protection of the tank Certain water conditions will cause a reaction between this rod and the water The most common complaint associated with the anode rod is one of a rotten egg smell in the hot water The smell is a result of four factors whic...

Page 104: ...to replace a flooded water heater Do not attempt to repair the unit It must be replaced Fire and Explosion Hazard Do not obstruct combustion air openings at the bottom of the water heater Do not use or store flammable vapor products such as gasoline solvents or adhesives in the same room or area near water heater or other appliance Can cause serious injury or death INSTALLED IN SUITABLE AREA To in...

Page 105: ...ll the tank following the instructions in the Filling The Water Heater Check for leaks and repair as required Reconnect the electrical power to the water heater Restart the water heater following the Lighting Instructions TEMPERATURE PRESSURE RELIEF VALVE OPERATION Burn hazard Hot water discharge Keep clear of relief valve discharge outlet FIGURE 37 The temperature pressure relief valve lever must...

Page 106: ...nlet_ter Water In Fitting _k _ Shut off _ Valve FIGURE 39 Install the filter Install the clean filter Open the shut off valve on the water inlet fitting and remove the rubber gloves Remove and empty the basin Open the shutoff valve on the cold water line Close and lock the door Reconnect the electrical power to the water heater Restart the water heater following the Lighting Instructions CLEANING ...

Page 107: ...er and circulating pump Disconnect hoses from heat engine and circulating pump draining the cleaning solution into the pail Reconnect the original hoses to the heat engine Remove the in line filter at the cold water inlet and clean out any residue Assemble the filter back into the unit Open the shutoff valves on both the hot water and cold water lines Fill the tank with water Connect the electrica...

Page 108: ... 105 41 C or 105 F C LED or F temperature LED turned ON H04 Heat engine water H04 xxx litres minute 056 5 6 litres minute 1 titre flow rate 1 48 Gallons 0 264 Gallons minute 1 gallon 3 78 litres H05 Fan Speed H05 x xxx rpm 006_511 6511 rpm rpm rotations per minute H06 Fan Current H06 x xxx mA 001_456 1456 mA mA milliampers 1 456A H07 Proportional Valve H07 xxx mA 178 178 mA mA mittiampers Current ...

Page 109: ...when no flame was expected Control detects that the ECO Switch is open preventing power to the Main Valve Control detects that the High Temperature Switch is open preventing power to the Main Valve 120Vac Overvoltage Limit 120Vac Undervoltage Limit Continuous Soft Soft Continuous Continuous Auto Reset Change the Control Board Change the Control Board 1 Check the Flame Sensor 2 Check the flame wire...

Page 110: ...t Blower speed 0 for 3 sec Have Blower s output signal but the Blower speed 0 for 400ms Blower speed stuck 3000 rpm Proportional valve Current Minimum Proportional valve Current Maximum Outlet Temperature is minimum defined temperature Outlet Temperature is maximum defined temperature Inlet Temperature is minimum defined temperature Inlet Temperature is maximum defined temperature Tank Temperature...

Page 111: ...call for heat or the unit has been never calibrated or Calibration is successful but DIP switch 4 not set to normal Soft Soft Soft Soft Soft TABLE 5 Check the high voltage wiring connection between igniter and igniter rod for proper contact 1 Check the venting system 2 Check the blower wire harness 3 Change the blower 4 Change the Control Board 1 Check the water valve wire harness 2 Change the Con...

Page 112: ...water passage 3 Check wire harness for pump water valve and water flow sensor 4 Check the pump 120Vac voltage supply the pump shall be energized during the heating mode 5 Clean or change the water filter 6 Change Control Board 7 Change pump 8 Change water valve E99 Board Failure An internal diagnostic check Soft Change the Control Board on the board has failed TABLE 5 Lockout types Continuous Need...

Page 113: ...sor Error code E35 Lack of air supply Improperly installed vent piping Downdraft Poor Combustion a There is a problem with a single control faucet b The unit display is an error code c Water heater disconnected from electrical power The temperature is set too low Press switch to turn heater on Repair service to outlet Refer to FAULT INDICATION AND ERROR CODES section and Table 5 or call service ag...

Page 114: ...TABLE 6 54 ...

Page 115: ...ow from the hot water faucet before turning ON gas to the water heater A Condensation may be seen on pipes in humid weather or pipe connections may be leaking B Small amounts of water from temperature pressure relief valve may be due to thermal expansion or high water pressure in your area C The temperature pressure relief valve may be leaking at the tank fitting D Water from a drain valve may be ...

Page 116: ...r probe P Front door lock Hook cam Q Shroud right side tank assembly door R Display subassembly S Heat engine assy T Cover front flue gas return U High Limit Fuse V Air inlet cover Direct vent W Air inlet cover gasket Direct vent X ECO Switch Y Transformer Z Control board assembly w Base 1 Power cord assembly 2 Flame sensor 3 Ignitor spark generator 4 Gas valve 5 Blower motor assembly 6 Circulatio...

Page 117: ...i t i i 57 ...

Page 118: ...ap assembly condensate 9007205005 K 12 Hose braided 9007176005 M Drain valve 9000058015 N Tank thermistor probe 9007177005 O Display subassembly w Bilingual label 9007426005 R Display subassembly w English label 9007425005 R Heat engine assembly 9007206005 S High Limit Fuse 9007210015 U ECO Switch 9007179015 X Transformer 9007209005 Y Control board assembly PCB assembly w base 0 3 500 ft 0 1 067 m...

Page 119: ...NOTES 59 ...

Page 120: ...carry in items like vacuums lawn equipment and electronics call anytime for the location of your nearest Sears Parts Repair Service Center 1 800 488 1222 U S A www sears com 1 800 469 4663 Canada www sears ca To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparaci6n a domicilio y para ordenar piezas 1 888 SU HOGAR...

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Kenmore Elite 153.331010, Use & Care Manual

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