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Kenmore 767. 8513000, Basic Service Manual

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Kenmore 767. 8513000 Basic Service Manual Download Page 30

7-19

(2)  CHECKOUT PROCEDURES FOR RELAY.

- PROBLEM (A) -

FAN motor and oven lamp turn on without touching

START key when the door is closed.

Remove the mate connector of I/O
CON from the circuit board. 
Does the unit still operate?

GOOD

Replace the

circuit board

Replace 

RELAY1

- PROBLEM (B) -

FAN motor and oven lamp turn on When the door is
closed and START key is touched.

Measure the voltage at pin NO.
35 of U01 
Voltage reading: 0 Vdc  
10 of U03
Voltage reading: about 15V

Replace the

circuit board

Defective

RELAY1 or poor

connection of 

RELAY1

Defective

RELAY1

Replace 

RELAY1 or correct

the connection.

NO

NO

YES

YES

NO

NO

YES

YES

GOOD

Summary of Contents for 767. 8513000

Page 1: ...Department 731A Toronto BASIC SERVICE MANUAL MODEL 767 8513000 767 8513800 767 8513900 767 8514000 FEBRUARY 2001 FOR MICROWAVE OVEN TECHNICAL FLASH T F R ...

Page 2: ... proper alignment integrity and connections d Any defective or misadjusted components in the interlock monitor door seal and microwave generation and transmission systems shall be repaired replaced or adjusted by procedures described in this manual before the oven is released to the owner e A Microwave leakage check to verify compliance with the CSA Standard should be performed on each oven prior ...

Page 3: ...RAM 5 1 MATRIX CIRCUIT FOR TOUCH KEY BOARD 5 2 GENERAL INFORMATION FOR SERVICE 6 1 GENERAL PRECAUTIONS IN USE 6 1 TRIAL OPERATION 6 1 FEATURES AND SPECIFICATIONS FEATURES 6 1 SERVICE INFORMATION 7 1 PRECAUTIONS AND REPAIR SERVICE TIPS 7 1 MICROWAVE LEAKAGE TEST 7 2 POWER OUTPUT MEASUREMENT 7 3 DISASSEMBLY INSTRUCTIONS 7 4 INTERLOCK SYSTEM 7 12 INTERLOCK CONTINUITY TEST 7 14 TEST AND CHECKOUT PROCE...

Page 4: ... 109 C _ 4 C Oven Cavity Thermostat Open at 110 C _ 5 C Fuse 20A Primary Interlock Switch Secondary Interlock Switch Interlock Monitor Magnetron 2M246 050GF or 2M248J High Voltage Capacitor Capacitor 1 0µF 2 1 KV AC High Voltage Diode Diode 350mA 9 0 KV Cook top Lamp 125 V 30 W Cavity Lamp 125 V 30 W Timer Digital up to 99 mim 99 sec in each cooking stage Tray Tempered Safety Glass Overall Dimensi...

Page 5: ... area Proper operation of the microwave oven requires that the magnetron be assembled to the waveguide and cavity Never operate the magnetron unless it is properly installed Be sure that the magnetron gasket is properly installed around the dome of the tube whenever installing the magnetron Unlike other appliances the microwave oven is high voltage and high current equipment Though it is free from...

Page 6: ...d at all times In the event of an electrical short circuit grounding reduces the risk of electrical shock The plug must be plugged into an outlet that is properly installed and grounded BEFORE YOU BEGIN READ THE FOLLOWING INSTRUCTIONS COMPLETELY AND CAREFULLY WARNING Improper use of the grounding plug can result in a risk of electric shock Do not under any circumstances cut or remove the third gro...

Page 7: ...CONTROL PANEL 4 1 OPERATING INSTRUCTIONS For Model 85130 85138 85139 For Model 85140 ...

Page 8: ... 10 NUMBER Touch number pads to enter cooking time power level quantities or weights 11 TIME Touch this pad to set a cooking time 12 POWER Touch this pad to select a cooking power level 13 CUSTOM SET Touch this pad to change the oven s default settings for sound clock display speed defrost weight and demo mode operations 14 HOLD WARM Touch this pad to keep hot cooked foods safety warm in your micr...

Page 9: ...5 1 A B C SCHEMATIC DIAGRAM OVERALL CIRCUIT DIAGRAM ...

Page 10: ...MATRIX CIRCUIT FOR TOUCH KEY BOARD For Model 85130 85138 85139 For Model 85140 5 2 ...

Page 11: ...y light comes on The unit will begin cooking and the display window will show the time counting down by seconds D After about 5 minutes make sure the primary interlock switch the secondary interlock switch and the interlock monitor switch operate properly by opening and closing the door several times Touch the START key each time the door is closed E Continue operating the unit Four long beep soun...

Page 12: ...All service adjustments should be made for minimum microwave energy leakage readings 3 Do not operate the unit until it is completely repaired if any of the following conditions exist The unit must not be operated a The door does not close firmly b The hinge is broken c The door seal is damaged d The door is bent or warped or there is any other visible damage on the unit that may cause microwave e...

Page 13: ...he microwave oven should not exceed 4 mW cm2 Always start measuring of an unknown field to assure safety for operating personnel from radiation leakage EQUIPMENT TESTER VOLTS DC AC Ohmmeter Microwave survey meter Holaday HI 1500 HI 1501 Narda 8100 8200 600 cc non conductive material beaker glass or plastic inside diameter approx 8 5 cm 31 2 in Glass thermometer 100 C or 212 F 1 deg scale MEASURING...

Page 14: ...rgy leakage not be more than 2 mW cm2 after determining that all parts are in good condition functioning properly and genuine replacement parts which are listed in this manual have been used 3 At least once a year have the electromagnetic energy leakage monitor checked for calibration by its manufacturer 1 Microwave power output measurement is made with the microwave oven supplied at its rated vol...

Page 15: ...Y SWITCHES AND HIGH VOLTAGE CIRCUIT A REMOVING POWER AND CONTROL CIRCUIT BOARD Figures 1 2 and 3 1 Remove a screw securing the control panel assembly to the oven cavity 2 Remove the control panel with pushing it upward 3 Remove the three connectors CN1 CN2 CN5 and wire leads Relay2 from the circuit board 4 Remove 3 screws securing the circuit board 5 Remove the FPC connector from the terminal sock...

Page 16: ... F P C connector into the terminal socket securely with the fingers 2 Hold the plastic fastener with thumb and forefinger of the other hand and push it slowly into the terminal socket Figure 6 NOTE When reconnecting the F P C connector make sure that the holes on the F P C connector are properly engaged with the hooks on the plastic fastener 3 Lock the level of the plastic fastener into the hook o...

Page 17: ...he screws 1 or 2 screws securing it to the out case 4 Remove two screws on the left central edge and one screws on the right central edge of Base plate Remove the Mount All from the out case by removing one screw securing it to the out case 5 Remove the outcase with disconnecting power cord connector Vent Grille Controller 3 screws Door Mounting Plate 1 or 2 screws Out Case Mount All Figure 8 7 6 ...

Page 18: ...atch Board Secondary Interlock Switch Interlock Monitor Switch Primary Interlock Switch Latch Board BK from Relay2 H V Transformer YL from Fan Motor BK from Noise filter Power Cord WH from cooktop lamp Secondary Interlock Switch Monitor Interlock Switch Primary Interlock Switch PK from P C B BL from P C B WH from H V Transformer RD from H V Transformer Figure 9 Figure 10 WIRE COLOR SYMBOL COLOR WH...

Page 19: ...ent parts or it may be damaged When replacing the magnetron be sure to install the magnetron gasket in the correct position and be sure that the gasket is in good condition After replacing the magnetron check for microwave energy leakage with a survey meter Check microwave energy leakage must be below the limit of 5 mW cm2 All service adjustments should be made for minimum microwave energy leakage...

Page 20: ...electric choke by using knife blade or small screw driver etc 2 Remove two screws securing it to the door handle CAUTION Be careful not to damage door seal plate with the screwdriver NOTES After replacing the door be sure to check that the primary interlock switch the secondary interlock switch and the interlock monitor switch is in good operating normally After replacing the door check for microw...

Page 21: ...ing plate by loosening mounting plate screws 1 or 2 screws securing it to the back plate See Figure 18 2 Remove MOUNT ALL loosening one screw loosening one screw securing the ventilation Motor and back plate See Figure 19 a 3 Carefully pull the ventilation motor ASS Y out of the microwave oven See Figure 19 b J REPLACING THE HUMIDITY SENSOR For sensor model only 1 Remove the sensor by removing two...

Page 22: ...ews securing it to the oven cavity Figure 21 4 Disconnect the leadwire from the turntable motor terminals 5 Remove the 2 screws securing the turntable motor to the oven cavity ASS Y Figure 22 NOTES Remove the leadwire from the turntable motor VERY CAREFULLY Be sure to grasp the connector not the wires when removing Wire Leads Turntable Motor Figure 22 Figure 20 Figure 21 7 11 ...

Page 23: ...justment of the latch board may not be necessary Go to Steps 5 and 6 to check the sequence of the switches NOTE To correct sequence of the Primary Interlock Switch Secondary Interlock Switch and the Interlock Monitor Switch is very important If any gap is larger than 1 64 0 5 mm you will need to adjust the latch board Go to step 3 and follow all steps in order ADJUST THE LATCH AND SWITCH CLOSING 3...

Page 24: ...ro to the body of the switches in the following sequence Interlock Monitor Switch Primary Interlock Switch Secondary Interlock Switch NOTE The Interlock Monitor Switch is an added safety check on the Primary and Secondary Interlock Switches If the Primary and Secondary Interlock Switches allow the oven to operate with the door open the Monitor Switch will blow the fuse 7 When you achieve the prope...

Page 25: ...When the secondary switch operation is abnormal make the necessary adjustment or replace the switch only with the same type of switch C MONITOR SWITCH TEST Disconnect the wire lead from the monitor switch Connect the ohmmeter leads to the common COM and normally closed NC terminals of the switch The meter should indicate closed circuit in the door open condition When the door is closed meter shoul...

Page 26: ... each filament terminal of the magnetron and the chassis ground with an ohm mater on high test scale 1 Measure the resistance With an ohm meter on Rx1 scale a Primary winding b Filament winding c Secondary winding 2 Measure the resistance With an ohm meter on highest scale a Primary winding to ground b Filament winding to ground Normal reading Less than 1 ohm Normal reading Infinite ohms NOTE Repl...

Page 27: ...tinuity 1 Forward Ohm meter Figure 26 a 1 Reverse Ohm meter Figure 26 b Normal reading Momentarily indicates several ohms and then gradually returns to infinite ohms Abnormal reading Indicates continuity or infinite ohms from the beginning Normal readings Infinite Abnormal reading Indicates continuity Normal readings continuity Abnormal reading Infinite Normal readings Infinite Abnormal reading co...

Page 28: ...th hooks on the plastic fastener MATRIX CIRCUIT FOR TOUCH KEY BOARD CONNECTOR KEY CON 7 17 COMPONENTS TEST PROCEDURES RESULTS TOUCH KEY BOARD SENSOR For sensor model only Resistance value When When not touched touched Less than More than 400 ohms 1 mega ohm 1 2 3 4 5 6 7 8 9 10 11 12 13 FPC CONNECTOR Top Normal Approximately BK RD 4 5 6 2 Kohm RD WH 2 0 3 5 Kohm BK WH 2 0 3 5 Kohm Abnormal Infinit...

Page 29: ... switches and or the interlock monitor switch Malfunction of the high voltage transformer the high voltage capacitor including the diode the magnetron the blower motor or the circuit board PROBLEMS CAUSES POWER LEVEL 1 2 3 4 5 6 7 8 9 10 4 sec 6 sec 8 sec 10 sec 12 sec 14 sec 16 sec 18 sec 20 sec 22 sec 18 sec 16 sec 14 sec 12 sec 10 sec 8 sec 6 sec 4 sec 2 sec 0 NOTES If the fuse is blown by an i...

Page 30: ...ll operate GOOD Replace the circuit board Replace RELAY1 PROBLEM B FAN motor and oven lamp turn on When the door is closed and START key is touched Measure the voltage at pin NO 35 of U01 Voltage reading 0 Vdc 10 of U03 Voltage reading about 15V Replace the circuit board Defective RELAY1 or poor connection of RELAY1 Defective RELAY1 Replace RELAY1 or correct the connection NO NO YES YES NO NO YES ...

Page 31: ...he interlock switches the door sensing and the relay check good 2 The unit with a normal relay continuously operates 3 Proper temperature measurement is not obtained 4 The buzzer does not sound or continues to sound 5 Some segments of one or more digits do not light up or they continue to light up or segments light when they should not 6 Wrong figures appear 7 The figures of all digits 8 Some of t...

Page 32: ...PERATION on page 6 1 DISPLAY Problems A thru C HELP UP Problems D thru E BUZZER Problems F WH RD Measure voltage between pin 1 and pin 3 of connector CN1 Runs Runs Runs Runs Runs 0 120 Measure resistance of touch key board after removing connector S1 See page 7 4 and 7 17 0 120 120V Replace circuit board Normal circuit board Normal resistance Voltage incorrect Normal resistance Resistance incorrec...

Page 33: ... connector S1 Contact OK Replace Circuit board Correct seating Normal circuit board Normal contact Poor contact Normal Primary switch No continuity Adjust or replace door sensing switch Measure resistance of H V capacitor see page 7 16 Resistance incorrect Normal resistance Measure resistance of fan motor Terminal A C 140 to 150 ohm Terminal A B 25 to 40 ohm Resistance incorrect Replace fan motor ...

Page 34: ...ect Normal H V C Abnormal Replace H V D Normal Magnetron Replace Magnetron Normal Normal H V D Check the continuity of H V D see page 7 16 Replace H V C Normal resistance Replace H V T Normal resistance NO continuity Replace circuit board Normal circuit board Poor contact Replace circuit board Normal circuit board Contact OK Normal contact Correct seating Check contact of connector S1 Runs Runs Ru...

Page 35: ...7 24 PROBLEM F No buzzing when touching the key between stages or at end of cooking 1 Normal circuit board Check normal operation circuit board Replace circuit board Runs ...

Page 36: ... contact Replace magnetron thermal fuse and oven thermostat Poor contact Replace circuit board Normal circuit board Contact OK Normal contact Correct seating Check contact of connector S1 see page 7 4 Runs Replace ventilation motor ASS Y NO runs Normal ventilation motor ASS Y Check the contact of magnetron thermal fuse and oven thermostat ...

Page 37: ...8 1 EXPLODED VIEW DOOR PARTS 13581A 13552A WTP004 13536A 13213A 14760A 13720D 13650A WTT028 14890A 14970A 14026A EV Model 767 8513000 767 8513800 767 8513900 767 8514000 ...

Page 38: ...8 2 CONTROLLER PARTS EV 24781M 23572A 26638A 24810P 268711 WTP018 07 ...

Page 39: ...34960A 33550P WTT021 WTT029 WTT028 WTT029 33530A 33112U WTT022 34810Q 34930R 330342 33550L 35230A WTT022 63302A 56804A 368771 63303A 36912C WTT022 330341 35026G 8 3 OVEN CAVITY PARTS EV ...

Page 40: ...8 4 466001 43501A 43500A 466003 466001 44510A WSZ084 LATCH BOARD PARTS EV ...

Page 41: ...NTERIOR PARTS I 33390G 34370T 35889A WTT021 568772 WSZ002 WSZ002 WSZ002 WSZ002 WTP002 WTT021 50CZZH 56201B 56324A 55238A 54810C 56851D 56170D 53300B 56930G 36549S 340511 54930F 55892A 53550F 33052A 55893A EV ...

Page 42: ...WTT028 56501A 56930V 55231C 01 568771 WTT028 56549F WTT034 36549V 56912B WTP004 WSZ002 WTT029 53550L 50FZZA WSZ002 WTP018 56201A 56411A 55900A 56804A 56901A 02 03 04 8 6 INTERIOR PARTS II EV ...

Page 43: ...8 7 INSTALLATION PARTS 65862D 63300M 63861A 65862B EV ...

Page 44: ...8 16 SCHEMATIC DIAGRAM OF P C B ...

Page 45: ...8 17 PRINTED CIRCUIT BOARD ...

Page 46: ...P NO 3828W5S1807 Printed in Korea ...

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