Kenmore 415.165059 Use And Care Manual Download Page 12 | Manualshive

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Summary of Contents for 415.165059

Page 1: ...tions in this Use and Care Guide may lead to fire or explosion which could result in property damage personal injury or death Safety Parts Use and Care Assembly Assembly Questions Call t 800 241 7548 Tools needed for assembly Adjustable wrench not provided Screwdriver not provided 7 16 Combination wrench not provided SAVETHESEINSTRUCTIONS Sears Roebuck and Co Hoffman Estates IL 60179 U S A 2008Sea...

Page 2: ...installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA1192 and CSAZ240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotis...

Page 3: ...k free purchase Ifyou cancel for any reason during the product warranty period we will provide a full refund Or a prorated refund anytime after the product warranty period expires Purchase your Repair Protection Agreement today Some limitations and exclusions apply For prices and additional information call 1 800 827 6655 Sears Installation Service For Sears professional installation of home appli...

Page 4: ... used with your grill must meet the following requirements Use LP tanks only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP tanks must be constructed and marked in accordance with specifications for LP tank of the U S Department of Transportation DOT See LP tank collar for marking LP tank valve must have Type 1 outlet compatible with regul...

Page 5: ... exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by...

Page 6: ...and 6 If you are still unable to complete the connection do not use this regulator A Neverremovethreaded orifice at end of valve Do not insert any tool or foreignobject into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death 5 If growing bubbles appear there is a leak Close LP tank valve imm...

Page 7: ... cylinder is disconnected and removed from the appliance Never move grill while in operation or still hot Use long handled barbecue utensils and oven mitts to avoid burns and splatters Maximum load for side shelves is 10 Ibs The grease cup must be inserted into grease clip and emptied after each use Do not remove grease cup until grill has completely cooled Clean grill often preferably after each ...

Page 8: ... Ifignition does NOT occur in 5 seconds turn Side Burner control knob OFF wait 5 minutes and repeat the lighting instructions Ifignitordoesnotwork followmatchlightinginstructions AfterLighting Turnknobsto HI positionforwarm up Sideburner Match Lighting 1 Turn OFF all burner control valves 2 Open sideburner lid if equipped Turn on gas at LP cylinder 3 Place lit match near burner 4 Turn sideburner k...

Page 9: ...ue can be wiped away with baking soda water solution or specially formulated cleaner Use non abrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To maintain your grill s high quality appearance wash with mild detergent and warm soapy water and wipe dry with...

Page 10: ...ater before and after handling raw meat and poultry Separate Separate raw meats and poultry from ready to eat foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook Cook meat and poultry thoroughly to kill bacteria Use a thermometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly For more information c...

Page 11: ...NT BASKET 80017877 28 1 BURNER MAIN 80017864 29 1 COLLECTOR ELECTRODE 80012227 ASSY 30 1 FIREBOX 80017862 31 3 CONTROL KNOB 80000035 32 1 MOUNTING BRACKET F 80017921 PLASTIC SIDE SHELF BACK 33 1 MOUNTING BRACKET F 80017920 PLASTIC SIDE SHELF FRONT 34 1 RIGHT SIDE SHELF 80012073 35 1 MOUNTING BRACKET F SB 80009809 SHELF BACK 36 1 MOUNTING BRACKET F SB 80009810 SHELF FRONT 37 1 LEFT SIDE SHELF F SB ...

Page 12: ...47 52 46 43 39 30 _ _ 25 _ 36 15 14 38 _ _ 2 24 23 31 11 12 464722309 464722509 ...

Page 13: ...legwith hingepinsandhitchpins A Upper Leg Hitch Pin Qty 2 Hinge Pin SideBrace Qty 2 Left Back Leg _ Straight Hitch Pin i i 10 24x1 1 4 Machine Screw Qty 2 Srac et Hinge Pin Front Leg Curve 10 24 Flange Nut Qty 2 Right Leg i Placeotherupperlegas shown Attachupperlegand rightfrontleg curve with 10 24x1 1 4 screw and 10 24flange nut Tighten screws i Attachsupportbracketwith 10 24x1 1 4 screws and 10 ...

Page 14: ...y 10 24x2 Machine Screw 2 Hinge Pin Qty 8 Qty 2 10 24x2 Machine Screw Hitch Pin f Lower Front Panel Top brace Pin 2 Hinge Pin 10 24x2 Machine Screw Back Brace to Cart Removepreviouslyattachedscrewsandnutssecuringthe upperlegandside braceas notedbelow Attachupperandlowerback braceswith 10 24x1 1 4 screws and 10 24flange nuts BackBrace 10 24x1 1 4 Machine Screw Qty 7 One re used Note Removepreviousl...

Page 15: ... 8 sheet metal screws 8 32X3 8 Sheet Metal Screw Qty 2 BackBrace Wheels Turn assemblyupside down i_ Insert axle rodthrough wheel legs and otherwheel Attach with awheel bushing and hitchpin Axle Rod Wheel Hitch Pin Wheel Bushing Qty 1 Qty 1 Cone side of wheel against leg Wheel Wheel Bu Hitch Pin 464722309 464722509 15 ...

Page 16: ...ontrol panel 10 24x2 MachineScrew f f 10 24x2 MachineScrew Qty 8 Left firebox support 10 24 FlangeNut Qty 8 Valve Hose Regulator and Ignitor Attach valve hose regulator assembly to control panel using 10 24xl 2 machine screws _ Remove ignitor cap and plastic hex nut from Electronic Ignition Module assembly Insert module into the opening on control panel and attach with the removed hex nut Place AA...

Page 17: ...l 2 Machine Screw Qty 2 10 24 Flange Nut Qty 2 eat shield 10 24x3 8 Wing Screw Qty 1 10 24x3 8 Wing Screw Tank retainer Front Panel Handleand Condiment basket Attach front panel handleto upper frontpanel using 10 24flange nuts A Attach condiment basket to upperfront panelas shown B 10 24 A Flange Nut Qty 2 Front panel handle i i i B Condiment basket 464722309 464722509 17 ...

Page 18: ...bes are correctly engaged with valves If burner is not level from left to right adjust the two screws attaching valve to control panel Attach ignitor wire to ignitor B ii Attach firebox with 10 24x2 machine screws 5x15 fiber washers and 10 24 flange nuts C Push control knobs onto valve stems C A Burner assembly Firebox j 10 24 5xl 5 Flange Nut Fiber Washer Qty 8 Qty 10 Heat diffuser support Heat s...

Page 19: ... 10 24x1 2 machine screws B _ Attach Right Side Shelf and Side Burner Support Shelf to front of leg with 1 4 20x1 2 machine screws Back of leg with 114 20x1 114 machine screws and 1 4 20 flange nuts A B Side Shelf Bushing Mounting Bracket e i SideShelfSupport 8 32X3 8 Sheet Metal Screw Qty 4 Side Shelf Bushing Qty 4 C 1 4 20 Flange Nut Qty 4 10 24Xl 2 Machine Screw Qty 4 1 4 20x1 1 4 Machine Screw...

Page 20: ...r wire C i_ Attach sidebumer lid to back of shelf with 10 24x1 2 machine screws and 10 24 flange nuts Press control knob onto valve stem and sideburner grate onto shelf D 8 32X3 8 8 32 Machine Screw Wing Nut 10 24Xl 2 10 24 5x9 Sideburner Clip Qty 2 Qty 1 MachineQty 4Screw FlangeQty 4Nut FiberQty 4Washer Qty 1 8 32X3 8 Sheet Metal Screw Qty 3 8 32x3 8 5x9 Sheet Metal Screw J Fiber Washer A 5 Sideb...

Page 21: ...sher Qty 8 10 24 Flange Nut Qty 4 Lid Handle and Upper Hinges Attach handle to lid with 7x15 fiber washers and 1 4 20 wing nuts A Attach upper hinges to back of lid using 10 24x1 2 machine screws 5x15 fiber washers and 10 24 flange nuts Hinge should curve downward when properly installed B A 10 24 5xl 5 7xl 5 1 4 20 10 24Xl 2 Flange Nut Fiber Washer Fiber Washer Wing nut Machine Screw Qty 4 Qty 8 ...

Page 22: ...on lid fit inside hinges on firebox Secure using two hinge pins and hitch pins Hinge Pin Qty 2 Hitch Pin Qty 2 Heat Diffuser and Cooking Grate Place heat diffuser onto heat diffuser support Place cooking grate into firebox Cooking Grate diffuser 22 464722309 464722509 ...

Page 23: ...hould be under wires running front to back If pivot and leg wires are on top Swing Away is installed upside down Swing Away Grease Cup Hang grease cup clip from bottom of firebox and place grease cup into grease cup clip FaiJure to instaJJgrease cup cJip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage Grease clip Grease cup 464722309 464722509 23 ...

Page 24: ...ut LP CYLINDER IS SOLD SEPARATELY Fill and leak check the cylinder before attaching to grill and regulator see Use Care section Once cylinder has been filled and leak checked place cylinder into notches in tank support bracket Make sure cylinder valve is facing front of grill See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Ta...

Page 25: ...sgreasefrominsidefireboxarea greasetray andother surfaces Troubleshooting Burner s will not light usingignitor SeeElectronicIgnition Troubleshooting also Continuedonnext page GASISSUES Tryingto lightwrongburner Burnernot engagedwithcontrolvalve Obstruction in burner Nogas flow Vaporlockat couplingnutto LPcylinder Couplingnut andLPcylindervalvenot fullyconnected ELECTRICAL ISSUES Electrode crackedo...

Page 26: ... s of carryovertube s SeeSectionI of ElectronicIgnitionSystem SeeSectionII of ElectronicIgnitionSystem SeeSectionIII of ElectronicIgnitionSystem Uselong stemmatch fireplacematch See Match Lighting sectionof UseandCare Checkforgas in LPcylinder Turnoff knobs wait 30secondsandlightgrill Ifflamesarestilllow turnoff knobsandLPcylindervalve Disconnectregulator Reconnect regulatorandleak test Turnon LPc...

Page 27: ...capassemblyand reinstall making sure threadsarealignedandengagedfully Replacesparkmoduleassembly Removeandreconnectalloutputconnections at moduleandelectrodes module L _ SECTION ill Sparksare present butnot at all electrodesand ornot at fullstrength Outputlead connectionsnot connected Electricalarc between outputwiresandgrill frame Weakbattery Electrodesarewet Electrodescrackedor broken Sparksat e...

Page 28: ...i iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii Your Home _ i i i i i i i i For expert troubleshootingand home solutionsadvice a n a g e iiiiiiiiii For repair in your home of all major brand appliances lawn and garden equipment or heating and cooling systems iiiiiiiiiiiiiiiiiii no matter who m...

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