Kenmore 415.1610711 Use & Care Manual Download Page 13 | Manualshive

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1

Bottom Shelf and Legs

□

Attach legs to bottom shelf with 1/4-20x2-3/8” machine screws. Be sure that metal tabs on legs
face to cart interior as shown.

Bottom Shelf

Right Front Leg

Right Rear Leg

Left Front Leg

Machine Screws

Qty. 8

1/4-20x2-3/8”

Left Rear Leg

Metal Tabs

Metal Tabs

2

Wheels and Leg Extenders

Hitch Pin

Axle Washer

Wheel Spacer

Wheel Spacer

Axle Rod

Wheel

"Cone" side of wheel against leg

Qty. 1

Hitch Pin

Axle Washer

Qty. 1

464430111 · 13

□

Turn cart upside down.

□

Insert axle rod through wheel, wheel spacer, right legs, another wheel spacer and wheel. Secure

with one axle washer and hitch pin. Be sure that cone side of each wheel is against leg.

ASSEMBLY

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Summary of Contents for 415.1610711

Page 1: ...odel 464430111 Nov 11 10 Use Care Guide Model 415 16107110 Kenmore Liquid Propane Gas Grill P N 307010030 Sears Brands Management Corporation Hoffman Estates IL 60179 U S A www kenmore com www sears com ...

Page 2: ...ither the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as a rotisserie must be electrically grounded in accordance with local codes or National E...

Page 3: ... Coverage in Canada varies on some items For full details call Sears Canada at 1 800 361 6665 Sears Installation Service For Sears professional installation of home appliances garage door openers water heaters and other major home items in the U S A or Canada call 1 800 4 MY HOME Table of Contents WARRANTY Read and follow all Safety Assembly and Use and Care Instructions in this Guide before assem...

Page 4: ...PD safety feature is identified by a unique triangular hand wheel Use only LP Tanks equipped with this type of valve LP Tank must be arranged for vapor withdrawal and include collar to protect LP Tank valve Always keep LP Tanks in upright position during use transit or storage LP Tank in upright position for vapor withdrawal LP Tank Removal Transport And Storage LP Tank Valve Retainer Strap Safety...

Page 5: ... appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below Leaks are indicated by growing bubbles WARNING If growing bubbles appear do not use or move the LP tank Contact an LP gas supplier or your fire department Do not use household cleaning agents Dama...

Page 6: ...re proceeding by calling Sears for replacement parts at 1 800 4 MY HOME 4 Brush soapy solution onto areas where bubbles are shown in picture below Never remove threaded orifice at end of valve 5 If growing bubbles appear there is a leak Close LP tank valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call Sears for replacement parts at 1 800 4 MY HOME 6 Alw...

Page 7: ...es remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test s Keep ventilation openings in cylinder enclos...

Page 8: ...en each collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valv...

Page 9: ...INSIDE BURNER TUBE Correct burner to valve engagement Remove screws Pry off electrode with a flat blade screwdriver If you notice that your grill is getting hard to light or that the flame isn t as strong as it should be take the time to check and clean the burner tubes Spiders or small insects have been known to create flashback problems The spiders spin webs build nests and lay eggs in the grill...

Page 10: ...inish cooking later Cook food completely to destroy harmful bacteria When reheating takeout foods or fully cooked meats like hot dogs grill to 165 F or until steaming hot Indirect Cooking Poultry and large cuts of meat cook slowly to perfection on the grill by indirect heat This method greatly reduces flare ups when cooking extra fatty cuts because there is no direct flame to ignite the fats and j...

Page 11: ...SH302010013 24 1 FIREBOX GRILL BOTTOM SH20702011 1 25 4 MAIN BURNER SH302120014 26 1 ELECTRODE MAIN BURNER SH302190030 27 1 BURNER CARRY OVER TUBE SH202090002 28 1 HEAT SHIELD FIREBOX SH202250015 29 1 BRACKET F CONTROL PANEL LEFT SH203030006 30 1 BRACKET F CONTROL PANEL RIGHT SH203030007 31 1 TOP PANEL F CONTROL PANEL SH203050004 32 1 CONTROL PANEL MAIN SH203010008 33 1 ELECTRONIC IGNITION MODULE ...

Page 12: ...0111 1 2 3 3 4 5 6 7 8 8 9 10 10 11 11 12 12 13 14 15 16 17 18 19 20 21 21 22 22 22 22 24 25 25 25 25 26 27 29 30 31 32 33 34 35 36 36 37 37 37 37 37 38 39 40 40 41 41 42 42 43 44 45 46 47 48 49 50 51 52 52 53 53 54 55 28 23 ...

Page 13: ...8 1 4 20x2 3 8 Left Rear Leg Metal Tabs Metal Tabs 2 Wheels and Leg Extenders Hitch Pin Axle Washer Wheel Spacer Wheel Spacer Axle Rod Wheel Cone side of wheel against leg Qty 1 Hitch Pin Axle Washer Qty 1 464430111 13 Turn cart upside down Insert axle rod through wheel wheel spacer right legs another wheel spacer and wheel Secure with one axle washer and hitch pin Be sure that cone side of each w...

Page 14: ...2 32x3 8 Front Panels Flange Nut 5 32 32 Bottom Shelf 14 464430111 Fit one front panel between front legs and attach with two 5 32 32x3 8 machine screws each side Then attach the front panel to bottom shelf with two 5 32 32x3 8 machine screws Fit the other front panel between front legs and attach with two 5 32 32x3 8 machine screws each side Then use one 5 32 32x3 8 machine screw and nut to secur...

Page 15: ...ce 464430111 15 Tank Exclusion Brace Insert the end without hole into the left slot in the front panels and then use one 5 32 32x3 8 machine screw to attach tank exclusion brace to bottom shelf Use one 5 32 32x3 8 machine screw each side to attach back brace to rear legs Attach so that holes in back brace face up ...

Page 16: ...to lift and position grill head onto card Cut tie wraps from regulator hose and remove styrofoam Carefully lower the grill head onto cart making sure the regulator hose and sideburner ignition wire are hanging outside cart Rest the back and front of grill head on tabs protruding from front and rear legs as shown A Open top lid and use four 1 4 20x1 2 machine screws to attach grill head from inner ...

Page 17: ...lf Right Fascia Sideburner Shelf 464430111 17 Left Fascia Use three 5 32 32x3 8 machine screws to attach fascia to left side shelf as shown A Remove grate from beneath lid of sideburner shelf Use three 5 32 32x3 8 machine screws to attach fascia to sideburner shelf as shown B ...

Page 18: ...ebox shown A to within 1 8 of surface Hang left side shelf onto the screws through the keyhole slots in the shelf Fully tighten all screws Use two 1 4 20x1 2 machine screws to attach left side shelf to firebox from inner firebox as shown B A B Machine Screws Qty 2 1 4 20x1 2 18 464430111 ...

Page 19: ...bled screws in the right rear leg and front of firebox shown A to within 1 8 of surface Hang sideburner shelf onto the screws through the keyhole slots in the shelf Fully tighten all screws Use two 1 4 20x1 2 screws to lock side burner shelf with firebox as shown B Replace sideburner grate ...

Page 20: ...the two screws shown A preassembled to the sideburner valve Insert the sideburner valve control stem through the fascia and sideburner bezel shown A Use the two previously removed screws to attach sideburner valve to fascia and bezel Insert sideburner valve into sideburner tube Use two 5 32 32x3 8 screws to tighten sideburner bowl shown B ...

Page 21: ... Push knob onto valve stem 4 14 Side Burner Ignitor Wire Sideburner Knob Sideburner Electrode Wire Ignitor Wire 464430111 21 Insert the socket pin of sideburner electrode wire into harness of ignitor wire as shown below ...

Page 22: ... past rail stops 4 16 Heat Diffusers Place heat diffusers over burners as shown Diffuser ends insert into channels on front and back of firebox Grease Tray Grease Pan Heat Diffuser 22 464430111 Grease Tray CAUTION Failure to install grease tray and pan will cause hot grease to drip from bottom of grill with risk of fire or property damage ...

Page 23: ...ank securely in place CAUTION Failure to install tank correctly may cause gas hose to be damaged in operation resulting in the risk of fire See Use and Care section to correctly Leak Test and perform the Burner Flame Check LP Tank Tank Thumbscrew 464430111 23 Insert cooking grates into firebox To obtain sear marks in cooked meat be sure to insert grates so that side with four corner feet faces dow...

Page 24: ...regulator Discontinue use of grill until a plumber or gas technician has investigated and corrected the problem See Spider Alert and Cleaning the Burner Assembly sections of this Use Care Guide Burner s will not light using ignitor See Electronic Ignition Troubleshooting also Continued on next page GAS ISSUES Trying to light wrong burner Burner not engaged with control valve Obstruction in burner ...

Page 25: ...be s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Rec...

Page 26: ...tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correctly with end u...

Page 27: ...NOTES 464430111 27 ...

Page 28: ......

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