Kenmore 259.162170 Assembly And Operation Manual Download Page 3 | Manualshive

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Summary of Contents for 259.162170

Page 1: ...ssemble and cook CAUTION Some parts may contain sharp edges wear protect ve g oves f necessary Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage Customer Service Toll Free 1 800 396 3838 To InstaleriAssembler Leave these instructions with consumer To Consumer Keep this manual for future reference Sears Roebuck and Co Hoffman Estates IL...

Page 2: ...ess than a year or are conditions that can be the result of normal use accident or improper maintenance All warranty coverage is void if this grill is used for commercial or rental purposes This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Roebuck and Co Dept 817WA Hoffman Estates _L 60179 Combustion byproducts produced when using...

Page 3: ... THE ABSENCE OF LOCAL CODES In Canada must conform to CAN CGA B149 2 Propane Installation Code or CAN CGA B149 1 Natural Gas Installatiom In the U S A must conform to National Fuel Gas Code ANSI Z223 1 When deciding where to place your appliance foitow these minimum clearance distances to adjacent combustivle materials 24 inches 61 cm from side of unit See Figure 2 18 inches 46 cm from back of uni...

Page 4: ...NNECT ON DEWCE The Type 1 valve is recognizable by the large external thread on the outlet part of the valve Non Type 1 valves do not have these exterior threads Any attempt to connect a regulator with other than the i Mating Type 1 connector recognized by the large black coupling nut or ii Standard 510 P O L fitting by use of adapters or any other means Could result in damage fire or iniury and m...

Page 5: ... centered in the mating Q C C I cylinder valve see Figure 6 Turn the right hand threaded Q C C I black nut onto the valve in a clockwise motion until there is a positive stop DO NOT USE A WRENCH HAND TIGHTEN ONLY Should the large black thermally sensitive coupling nut be exposed to temperatures above 240 and 300 F it will soften and allow the regulator probe to disengage from the cylinder valve th...

Page 6: ...Body Wing Nut 2 pieces t 4 20 Tapered Wingnut 22 pieces O 318 16 KnuH Nut logo Heat Indicator 2 pieces 10 24 Knur_ Screw Console 2 pieces Handle 10 24 Wing Nut Handle 2 pieces 114 314 Washer 2 pieces Cross Lighter Burner Bagpack 10 24 Wing Nut Cross Lighter 3 pieces Tube Spacer Cross Lighter 3 pieces 1 4 20 314 Carriage Bo_t Cross Lighter 3 pieces C tt4 20 Knurl Nut Burners 3 pieces ...

Page 7: ...2 Turn leg assembly over and tap on a hard surface until the caster plugs are fully seated Leg Assembly Left Hand shown Locking Caster Non Locking Caster 3 Insert locking casters into the caster plugs on front of leg assemblies and press in until caster is fully seated as shown J Console mounting tabs are on front side of leg assemblies 4 Insert non locking casters into the caster plugs on rear of...

Page 8: ...nd tapered wing nut Console mounting tab facing up Bottom Pan Bottom Support_ Tank opening on right side Console mounting tab facing up 6 Position right hand leg assembly as shown with console mounting tab facing up Place tank side of bottom pan over bottom support Attach bottom pan with 1 4_20 x 3 4 carriage bolt and tapered wing nut 114 20 Tapered Wingnut 1 4 20 X 3 4 Carriage Bolt ...

Page 9: ...7 Attach console valve assembly by positioning console over tabs and inserting two 10 knurl screws Locate Console on tabs as shown Right side shown Mounting Hole t0o24 KnuH Screw ...

Page 10: ...8 Position side panels over legs and slide up into position Bottom flange of side panel hooks over bottom support Push against leg assembly Then slide up into position 10 ...

Page 11: ... Stand the unit onto the casters and attach 4 1 4 20 tapered wing nuts to the four carriage bolts previously installed Then align back support with top rear holes and insert 2 1 4 20 x 2 carriage bolts and fasten with 2 1 4 20 wingnuts Install push pins into bottom rear holes as shown Push Pin l 4 20 Tapered Wingnut 1 4 20 X 2 Carriage Bolt Back Support Push Pin 11 ...

Page 12: ... shelfbracket Right hand shelf Righthandshelf Rightfront shelfbracket 12 Position partsasshown andassemble using 3 1 4 z20 x 3 4 carriage boltsand tapered wingnuts NOTE inserttabonshelftrimintoholeinsideburner base Tab NOTE Thesetwoholes notusedinthisstep 114 o 20 X 3 4 Carriage Bo_t 114 20 Tapered Wingnat 12 ...

Page 13: ...nd burner base brackets NOTE Insta l carriage bolts here first front and back when mounting assembly to mounting bracket Shelf Shelf Bracket Mounting Bracket 14 Attach right hand shelf assembly with 4 I 4 20 x 3 4 carriage bolts and four tapered wing nuts inserting carriage bolts into mounting bracket assembly first then proceeding to remaining bolts Mounting bracket located on leg assembly 15 Rep...

Page 14: ...16 Position basecasting down over1 4 z20 studsandsecure inplace withtwo1 4 z20 large bodywingnuts I I I I I 114 20 Large Body Wing Nut 14 ...

Page 15: ...rough thefrontholes inthebottom ofthebasecasting Bottom cross lighter just lays loose atthisstageoftheassembly NOTE Crosslighter topandcrosslighter bottom assembly comepackaged togetherwith the grill burners Theseparts should beseparated priortothisstep Leftsideof cross lighter 15 ...

Page 16: ...basecasting andguiding burner tubeoverorifice invalve seeillustration below Secure burners withthree1 4 z20 x 4 carriage boltsand1 4 20 Knurlnuts Burner Tube J Valve Orifice Burner tube must fit over valve orifice as shown lf4 20 X 3 4 Carriage Bo_t 16 ...

Page 17: ...install crosslighter topplate Secure withthree 10 24 wingnuts Tabsincrosslighter topmustfitinto grooves ontop ofburners asshown inillustration below 0 24 Wingnut Cross Lighter Spacer IMPORTANT Tabs in cross lighter top fit into grooves on top of burners 17 Tube Spacer 10 24 Wing Nut ...

Page 18: ...20 install Heat Distribution Plate by placing in position so that the six supports rest on the six ribs in the base casting Suppo_ Rib in Base Casting 18 ...

Page 19: ... clip as shown Place handle ends into handle tube as shown Note Notches in handle tube mate with tab inside handle cap as shown Then place assembly onto lid and secure with washers and 10 wingnuts Note Keep handle tube aligned with end caps at all times Tighten wing nuts securely twC 10 24 Wing Nut 10 Washer 19 ...

Page 20: ...22 Install grease trayfromrearofgrillbysliding grease trayinonsupport railsuntilthe frontofthetraydropsdownoverthefrontofthesupport rails 2O ...

Page 21: ... four small terminal wires together 24 After wiring ignitor moduJe ensure that all burner knobs are in the off position before installing the battery Install the battery 21 25 Snap ignitor module tabs into into holes on back left side of front panel as shwon NOTE Do not remove ignitor module once installed The plastic mounting tabs on the ignitor hook into the mounting holes and are not designed t...

Page 22: ...ate Insert Tank Bracket intoSlotandrotate it90Degrees Slide bracket down over_ank ringtoholdtankinplace 27 Connect regulator with tank valve Be sure that hose assembly does not contact the base casting or any other parts which will get hot 22 ...

Page 23: ...ht burner knob to high SIDE BURNER 1 Open UP cylinder 2 Push in and turn the side burner control knob to HI 3 Depending on which ignitor you have turn or depress ignitor Repeat if necessary 4 If burner does not light immediately within four seconds turn the burner control knob off and wait 5 minutes to clear the gas 5 Repeat steps I to 4 If burner stil fails to light refer to the Troubleshooting G...

Page 24: ... may lead to a dangerous condition as well By excessively raising the temperature within your grill particularly if a build up of grease in your grill ignites these flare ups may result in an uncontrolled grease fire Grease fires can occur if grease is allowed to build up in your grill Follow instructions for keeping your grill clean Do not leave your grill unattended when burners are on including...

Page 25: ...n the OFF position twist the valve on your propane cylinder 1 turn or the main natural gas valve on DO NOT IGNITE THE BURNERS WHLE PERFORMING THE LEAK CHECK 2 Brush your soap and water solution on a l connections and components as outlined above 3 Observe each place for growing bubbles which indicate that a leak is present 4 Shut off the flow of gas while fixing the leak Tighten any leaking connec...

Page 26: ...E AS A CUTTING BOARD COVER YOUR GRILL WHEN mTBS NOT IN USE TO PROTECT THE SHELVES FROM THE OUTDOOR ELEMENTS GRILL EXTERIOR The white spots that may appear on the outside of the casting are caused by the oxidation of the aluminum This oxidation can usually be removed with soap and water If not you can repaint the outside casting using hi heat grill paint GRILL INTERIOR WARMING RACK At least once a ...

Page 27: ...038_6 QTY I I I I 2 I 2 2 I 2 4 I 3 I 2 I 3 I 3 2 I I I 19 22 2 1 I 2 I 6 I I I 3 I I I 2 4 I 2 I 2 I I I I I I I DESCRIPTION Logo Lid Temperature Gauge Left Hand Handle End Knurl Nut Right Hand Handle End Wing Nut Vv asher Handle Tube Cooking Grid Wing Nut Cross Lighter Top Plate Spacer Cross Lighter Bottom Plate Electrodes Heat Distribution Plate Knurl Nut Grease Tray Burner Wing Nut Base Castin...

Page 28: ...Kenmore Propane GasGrill259 162170 28 ...

Page 29: ...oper air shutter opening in venturis Side Burner Only 5 Console Fire F_ame coming up venturi around console contro_ knobs Immediately shut off gas supply at tank valve Allow grill to cool Remove burners and check venturis and orifices for obstructions 6 Grease dripping from base Is grease tray properly installed Is it full of grease Check to ensure bolts are tight washers are in place Check that g...

Page 30: ...Notes 30 ...

Page 31: ...Notes 31 ...

Page 32: ...mark TM Trademark Service Mark of Sears Roebuck and Co TM SM Marca Registrada Marca de F_brica Marca de Servicio de Sears Roebuck and Co MD MCMarque de commerce Marque d_pos_e de Sears Roebuck and Co Sears Roebuck and Co ...

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