Kendrion 694 450 01 Instruction Manual Download Page 1

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Instruction Manual

Kuhnke FIO - digital IO modules

IP20 EtherCAT I/O Modules

E 747GB-V2

17 May 2021

Summary of Contents for 694 450 01

Page 1: ...Instruction Manual Kuhnke FIO digital IO modules IP20 EtherCAT I O Modules E 747GB V2 17 May 2021...

Page 2: ...efinition 14 Interference Emission 14 General Notes on Installation 14 Electrical Immission Safeguard 14 Cable Routing and Wiring 14 Location of Installation 15 Temperature 15 Contamination 15 Impact...

Page 3: ...atus LEDs 26 Function 27 Technical Data 27 5 1 2 DI16 DO16 LS Low Side 29 Terminals 29 Status LEDs 29 Function 30 Technical Data 30 5 1 3 DI16 DO8 31 Terminals 31 Status LEDs 31 Function 32 Technical...

Page 4: ...us LEDs 50 Function 51 Technical Data 51 6 Accessories 52 6 1 Power Distributor 2 x 16 52 Terminals 52 Status LEDs 52 Function 52 Mounting 53 Technical Data 53 Power Distributor 2 x 16 53 6 2 Shield T...

Page 5: ...Kuhnke FIO DO16 2 wire 65 Kuhnke FIO DO8 NO Relay 24V 65 Kuhnke FIO DO8 NO Relay 230 VAC 65 Analogue FIO Modules 65 Kuhnke FIO AI4 12 Bit AO4 16Bit 65 Kuhnke FIO AO4 16 Bit 66 Kuhnke FIO AO4 12 Bit 6...

Page 6: ...Table of Contents Kendrion Kuhnke Automation GmbH 6 E 747GB V2 17 May 21 Kuhnke FIO Accessories 70 9 Sales Service 72...

Page 7: ...tions into categories and translation 01 Dec 2017 Device Kuhnke FIO DO8 2A Order number 694 452 06 ID 190485 added 07 Nov 2018 Image of the front view of the FIO relay module 230V renewed 14 Jan 2019...

Page 8: ...negligence on our part Terms of Delivery The general conditions of sales and service of Kendrion Kuhnke Automation GmbH shall apply Copyright Kendrion Kuhnke Automation GmbH This instruction manual is...

Page 9: ...unit decides how to configure the network and create the control program This manual aims to introduce you to using the modules The examples are preferably based on CODESYS version 3 which has an Ethe...

Page 10: ...at all times 2 4 Transport and Storage At times of transport and storage protect Kuhnke FIO Module against inadmissible exposure such as mechanical stress temperature humidity and or aggressive atmos...

Page 11: ...ude selecting high quality components quality agreements with our suppliers actions to avoid static charges when handling MOS circuits worst case planning and design of all circuits visual inspections...

Page 12: ...ential consequences of non observance Preventive measures DANGER A DANGER warning makes you aware of an immediately hazardous situation which WILL cause a serious or fatal accident if not observed WAR...

Page 13: ...all dangerous states Emergency off installations must comply with EN 60204 IEC 204 VDE 0113 They must be operative at any time Safety and precautions regulations for qualified applications have to be...

Page 14: ...ion instructions to be complied with to ensure that hardware interface factors and the ensuing noise voltages are limited to tolerable levels Interference Emission Interfering emission of electromagne...

Page 15: ...e effects of moisture corrosive gases liquids and conductive dust Operation of an impermissibly dirty module is not permitted Cleaning the device is also prohibited Impact and Vibration Consider possi...

Page 16: ...ke FIO is a system of modules interconnecting via the backplane bus to make up a so called EtherCAT network able to transfer process signals For example a Kuhnke FIO system may comprise a Kuhnke FIO c...

Page 17: ...a controller such as the analogue modules are available as variants compatible with the process map control methodology of the Ventura FIO modules or as object controlled variants CoE CAN over EtherC...

Page 18: ...he picture below shows the basic layout of the Kuhnke FIO modules The bus coupler and the I O modules differ in their connectors and indicators however The housing mount consists of an aluminium profi...

Page 19: ...the top and 35 mm to adjacent devices or cabinet surfaces Leave at least 20 mm of lateral distance to third party units and cabinet surfaces Order of Modules in Multi FIO Systems NOTE In order to ens...

Page 20: ...about 1cm away towards the right of the first module Push the second module along the rail towards the first module until you hear the locking device snap in To Disconnect Two Modules Push down the un...

Page 21: ...tor sleeve w collar to DIN 46 228 4 8 10 8 10 8 10 8 10 10 12 10 12 Connector sleeve w o collar to DIN 46 228 1 8 10 8 10 8 10 8 10 8 10 8 10 8 10 Stripped end mm sleeve length mm The spring assisted...

Page 22: ...variants that connect earth to 24V Remember that even in case of a fault a maximum voltage of U max 33 V maybe supplied to these assemblies If you cannot rule out this risk external protection of the...

Page 23: ...d Power to the I O module outputs is supplied separately Spring assisted plug with bolt flange for bus coupler connection I O Modules The I O supply connects to the I O module using plug type terminal...

Page 24: ...o have your control program check whether power is supplied to the IOs connect L to a digital input and poll that input as an indirect indicator of the IO power supply Remember the following if you ch...

Page 25: ...LEDs are located on the bus coupler They indicate the physical state of the Ethernet State LED flash code Explanation Not connected Off No Ethernet connection Connected Green on Connected to Ethernet...

Page 26: ...Off green 1 1 Pre operational no data exchange Safe Op Off green 5 1 Safe operation inputs readable Op Green on Operational unrestricted data exchange LED IO The LED labelled IO indicates the state of...

Page 27: ...The DI16 DO16 module features 16 digital inputs and 16 digital outputs Variable Variable Data type Explanation DigitalInputn BOOL Digital input n 0 15 DigitalOutputn BOOL Digital output n 0 15 Techni...

Page 28: ...DI16 DO16 Kendrion Kuhnke Automation GmbH 28 E 747GB V2 17 May 21 Approval...

Page 29: ...1 Pre operational no data exchange Safe Op Off green 5 1 Safe operation inputs readable Op Green on Operational unrestricted data exchange LED IO There is no LED labelled IO LED Power The LED labelle...

Page 30: ...formation The module is not monitored for low voltage states Variable Variable Data type Explanation DigitalInputn BOOL Digital input n 0 15 DigitalOutputn BOOL Digital output n 0 15 Technical Data Di...

Page 31: ...f green 5 1 Safe operation inputs readable Op Green on Operational unrestricted data exchange LED IO The LED labelled IO indicates the state of the module s I Os State LED flash code Explanation Ok Of...

Page 32: ...ion The DI16 DO8 module features 16 digital inputs and 8 digital outputs Variable Variable Data type Explanation DigitalInputn BOOL Digital input n 0 15 DigitalOutputn BOOL Digital output n 0 7 Reserv...

Page 33: ...a exchange Safe Op Off green 5 1 Safe operation inputs readable Op Green on Operational unrestricted data exchange LED IO The LED labelled IO indicates the state of the module s I Os State LED flash c...

Page 34: ...module features 8 digital inputs and 8 digital outputs Variable Variable Data type Explanation DigitalInputn BOOL Digital input n 0 7 DigitalOutputn BOOL Digital output n 0 7 Technical Data Digital i...

Page 35: ...rational no data exchange Safe Op Off green 5 1 Safe operation inputs readable Op Green on Operational unrestricted data exchange LED IO There is no LED labelled IO LED Power There is no LED labelled...

Page 36: ...typically Signal level Off 3V 5V EN 61131 3 type 1 On 15V 30V IO power connection 18 pin plug Controller ASIC ET1200 Baud rate 100 Mbit s E bus connector 10 pole system plug in side wall Terminating...

Page 37: ...data exchange Pre Op Off green 1 1 Pre operational no data exchange Safe Op Off green 5 1 Safe operation inputs readable Op Green on Operational unrestricted data exchange LED IO There is no LED labe...

Page 38: ...f the two wire connection without additional distribution terminal CAUTION The 24V outputs are only intended for use with the inputs of the module NOTE The output drivers have a thermal fuse to automa...

Page 39: ...sing delay 1 ms typically Signal level Off 3V 5V EN 61131 3 type 1 On 15V 30V IO power connection 36 pin plug Controller ASIC ET1200 Baud rate 100 Mbit s E bus connector 10 pole system plug in side wa...

Page 40: ...rational no data exchange Safe Op Off green 5 1 Safe operation inputs readable Op Green on Operational unrestricted data exchange LED IO There is no LED labelled IO LED Power There is no LED labelled...

Page 41: ...typically Signal level Off 3V 5V EN 61131 3 type 1 On 15V 30V IO power connection 36 pin plug Controller ASIC ET1100 Baud rate 100 Mbit s E bus connector 10 pole system plug in side wall Terminating...

Page 42: ...reen 5 1 Safe operation inputs readable Op Green on Operational unrestricted data exchange LED IO The LED labelled IO indicates the state of the module s I Os State LED flash code Explanation Ok Off N...

Page 43: ...on Output enabled Off Off Output disabled Function The DO8 module has 8 digital outputs Variable Variable Data type Explanation DigitalOutputn BOOL Digital output n 0 7 Reserved BOOL Unused output add...

Page 44: ...exchange Safe Op Off green 5 1 Safe operation inputs readable Op Green on Operational unrestricted data exchange LED IO The LED labelled IO indicates the state of the module s I Os State LED flash cod...

Page 45: ...nel State LED Explanation On Green on Output enabled Off Off Output disabled Function The DO16 module has 16 digital outputs Variable Variable Data type Explanation DigitalOutputn BOOL Digital output...

Page 46: ...no data exchange Safe Op Off green 5 1 Safe operation inputs readable Op Green on Operational unrestricted data exchange LED IO The LED labelled IO indicates the state of the module s I Os State LED f...

Page 47: ...Output enabled Off Off Output disabled Function The DO16 module has 16 digital outputs and 16 ground connections without an additional distribution terminal Variable Variable Data type Explanation Di...

Page 48: ...green 1 1 Pre operational no data exchange Safe Op Off green 5 1 Safe operation inputs readable Op Green on Operational unrestricted data exchange LED IO LED IO has no function LED Power The LED label...

Page 49: ...rent reduces the lifetime of the module Pay attention to a good allocation of the switching currents to the individual outputs insert e g two outputs loaded with 5A if possible not directly next to ea...

Page 50: ...ff green 1 1 Pre operational no data exchange Safe Op Off green 5 1 Safe operation inputs readable Op Green on Operational unrestricted data exchange LED IO LED IO has no function LED Power The LED la...

Page 51: ...rent reduces the lifetime of the module Pay attention to a good allocation of the switching currents to the individual outputs insert e g two outputs loaded with 5A if possible not directly next to ea...

Page 52: ...power lines It picks up the potential fed to connections L1 and L2 0 VDC or 24 VDC to the operator s discretion and distributes its among the connections 0 to 15 along the same line The E bus is fed t...

Page 53: ...that you do not mount several potential distributors next to each other to prevent possible EMC problems Please note the following connection example Technical Data Power Distributor 2 x 16 Power conn...

Page 54: ...ashers Use the 2 screws washers and spring washers to mount the terminal bracket on the housing mount of the Kuhnke FIO module Screw the screws into the 2 holes tapped into the bottom of the front sid...

Page 55: ...Kuhnke Automation GmbH Accessories E 747GB V2 55 17 May 21 Technical Data Shield Terminal 2x8mm Shield terminals 8mm 2 pcs Part no 694 412 01 Shield Terminal 14mm Shield terminals 14mm 1 pcs Part no 6...

Page 56: ...lows both a configuration offline and the scanning of station data via an Ethernet line online configuration The examples below are based around the standard ETG configuration tool EtherCAT configurat...

Page 57: ...ration E 747GB V2 57 17 May 21 Go down the list of devices pick EtherCAT_Master EtherCAT Master and add Kuhnke Automation s FIO Controller Go down the list of devices pick E Bus FIO Controller and add...

Page 58: ...ttings on the right hand side see section AO4 16Bit Keep repeating the last two steps until your configuration is complete If the configuration is complete and all devices are connected to the program...

Page 59: ...ct Kuhnke Controller 113 to the Kuhnke FIO AI8 I module and the Kuhnke FIO AI8 Pt Ni Tc module and turn on the power supply Use a CAT5 cable to connect your PC s Ethernet port to your CoDeSys3 controm...

Page 60: ...rk The software now scans the Ethernet network and finds the CoDeSys3 control unit connected to it Now select EtherCAT_Master and choose Netzwerk durchsuchen search network CoDeSys scans your EtherCAT...

Page 61: ...Kendrion Kuhnke Automation GmbH Configuration E 747GB V2 61 17 May 21 Test the EtherCAT IOs DANGER Set outputs only if you are sure that this will cause no harm...

Page 62: ...sulation modules electrically insulated from one another and from the bus Length of analogue signal lines 30m Storage temperature 25 70 C Working temperature 0 55 C Rel humidity 5 95 non condensing Pr...

Page 63: ...tate summarised state of every I O Digital inputs 8 3 ms delay Digital outputs 8 load 0 5 A high side semiconductor Kuhnke FIO Bus Coupler DI8 DO4 Part no 694 400 04 Fieldbus EtherCAT 100 Mbit s 100 B...

Page 64: ...DO16 5ms 0 5A Part no 694 450 01 Digital inputs 16 5 ms delay Digital outputs 16 load 0 5 A high side semiconductor Kuhnke FIO DI16 DO16 1ms 0 5A LS Part no 694 450 13 Digital inputs 16 1 ms delay lo...

Page 65: ...hnke FIO DO16 0 5A Part no 694 452 01 Digital outputs 16 load 0 5 A high side semiconductor Kuhnke FIO DO16 2 wire Part no 694 452 41 Digital outputs 16 load 1 A high side semiconductor 16 Ground conn...

Page 66: ...442 02 Analogue outputs 4 Resolution 12 bit Output signal 0 10V 10V at loads 1k 1 F 0 20mA 4 20mA 0 24mA at loads 500 1mH configurable Output frequency 220 s constant Kuhnke FIO AI4 8 U 13 Bit Part n...

Page 67: ...lcouple types K J Conversion time 50 ms adjustable Mixed I O Modules Kuhnke FIO MIX 02 Part no 694 444 62 Digital inputs 4x 1ms 1x 0 1ms 3x 0 001 ms delay Digital outputs 8x 0 5A 16x 0 1A Counters 1 c...

Page 68: ...rate 2400 115200 Bit s Payload data max 152 bytes In Out Kuhnke FIO RS232 2 Port Part no 694 455 04 Serial interface 2x RS232 electrically insulated Baud rate 2400 115200 Bit s Payload data max 152 by...

Page 69: ...450 02 176 617 36 pin Kuhnke FIO DI8 DO8 5ms 0 5A 694 450 04 182 638 18 pin Kuhnke FIO DI8 DO8 1ms 0 5A 694 450 05 182 637 18 pin Kuhnke FIO DI16 1ms 694 451 03 182 639 18 pin Kuhnke FIO DI16 2 wire 6...

Page 70: ...RS485 1 Port 694 455 02 187 270 18 pin Kuhnke FIO RS232 2 Port 694 455 04 185 725 18 pin Kuhnke FIO CAN Master Slave 694 455 06 187 272 18 pin Safety Modules Kuhnke FIO Safety PLC 694 330 00 178 779 n...

Page 71: ...r 18 pin 20x 694 101 18 20 178 641 Spring return unlock button Kuhnke FIO connector 36 pin 20x 694 101 36 20 178 643 Push in unlock button Name Part no ID no Type Ventura FIO Connector black plug blac...

Page 72: ...ales and service network including all the relevant addresses Feel free to also contact us at our headquarters in Malente Germany Malente Headquarters Kendrion Kuhnke Automation GmbH Industrial Contro...

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