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KENCO Pipe Lift™ Operation Manual

6

170 State Route 271
Ligonier, PA 15658
1-800-653-6069

4.

DO NOT RIG UNPROTECTED NYLON SLINGS OR WIRE ROPE DIRECTLY
THROUGH LIFT BAIL.

5.

IF USING EQUIPMENT OTHER THAN A CRANE: USE RIGGING OF
SUFFICIENT LENGTH TO PREVENT CONTACT BETWEEN PIPE LIFT™ AND
EQUIPMENT.

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Summary of Contents for PIPE LIFT

Page 1: ...KENCO PIPELIFT Operators Manual Conforms to the latest revisions of ASME B 30 20 and BTH 1 Design Category B Service Class 3 Attachment Solutions ...

Page 2: ...I General Information 3 Section II Safety 3 Section III Identification of Major Components 5 Section IV Setup 5 Section V Operation 7 Section VI Maintenance 9 Section VII Inspection Criteria 10 Section VIII Parts Drawings 11 Section IX Warranty 15 RECORD INFORMATION HERE FOR REFERENCE MODEL BODY SERIAL NUMBER Notes ...

Page 3: ...eneral 1 Safety practices described in this manual are intended as guidelines for safe operation under most conditions and are supplementary to any and all rules and or laws governing any aspect of the KENCO Pipe Lift operation that are in force in your area 2 Before operating the KENCO Pipe Lift you should have a clear understanding of said laws and regulations to ensure compliance 3 Throughout t...

Page 4: ...in the KENCO Pipe Lift or rigging hardware 3 Keep hands feet and any other appendages clear of the Pipe Lift while in operation C Operation Safety 1 DO NOT ATTEMPT TO OPERATE OR PERFORM MAINTENANCE ON THE PIPE LIFT UNTIL READING AND FULLY UNDERSTANDING THIS MANUAL 2 MAINTAIN SAFE DISTANCE FROM LOAD NEVER ALLOW THE PIPE LIFT OR LOAD TO PASS OVER ANY PART OF A PERSON 3 DO NOT USE A KENCO PIPE LIFT T...

Page 5: ...ponents C Attach the Pipe Lift to hoist 1 Use as few rigging components shackles slings chain etc as possible 2 ALL RIGGING COMPONENTS MUST HAVE A WORKING LOAD LIMIT THAT IS EQUAL TO OR GREATER THAN THE COMBINED WEIGHT OF INTENDED LOAD PLUS THE PIPE LIFT 3 UNDER NO CIRCUMSTANCES SHOULD ANY COMPONENT USED AS RIGGING TO THE PIPE LIFT BE OF A RATED CAPACITY LESS THAN THAT OF THE PIPE LIFT NARROW TINE...

Page 6: ... Route 271 Ligonier PA 15658 1 800 653 6069 4 DO NOT RIG UNPROTECTED NYLON SLINGS OR WIRE ROPE DIRECTLY THROUGH LIFT BAIL 5 IF USING EQUIPMENT OTHER THAN A CRANE USE RIGGING OF SUFFICIENT LENGTH TO PREVENT CONTACT BETWEEN PIPE LIFT AND EQUIPMENT ...

Page 7: ... Pipe Lift is latched in open position automatically B Semi Automatic Operation If Applicable 1 Ensure that the Pipe Lift s capacity and range are appropriate to the pipe to be handled 2 Position Pipe Lift at or near center of object to be lifted 3 Lower Pipe Lift onto object taking care to minimize impact 4 Ensure that all persons are clear of Pipe Lift and pipe 5 Release tension on lift cable 6 ...

Page 8: ...ULTIPLES OF ITEMS IN A SINGLE PICK F Observe all safety practices associated with operation of hoist machinery G DO NOT USE PIPE LIFT TO DRAG LOADS H DO NOT ALLOW LOAD PIPE TO CONTACT ANY SURFACE OBJECT WHILE BEING HANDLED The Pipe Lift handling device produces grip proportional to and dependent on the weight of the pipe It is for this reason that while in operation the Pipe Lift and pipe NEVER be...

Page 9: ...mponents 5 Ensure that all warning labels are present and readable 6 Check that the actuator mounting screws are snug and seated 7 Lubricate all moving mechanisms with penetrating oil 8 LUBRICATE ACTUATOR WITH LIGHT PENETRATING OIL ONLY WD40 B Annually 1 Remove pivot bolts and coat with grease 2 Inspect holes pins bolts etc for wear See sect VII for criteria 3 Remove actuator clean and lubricate w...

Page 10: ...and burrs are not accounted for as cross sectional area See ill 2 Holes a Any members through which bolted or pinned connections pass shall be replaced if a 10 loss in cross sectional area from the original member s can be demonstrated Note cross section of welds mushroomed wear faces and burrs are not accounted for as cross sectional area 3 Pins Bolts a Any visible deformation of a pin shaft or b...

Page 11: ...KENCO Pipe Lift Operation Manual 11 170 State Route 271 Ligonier PA 15658 1 800 653 6069 Section VIII Parts Drawings ...

Page 12: ...KENCO Pipe Lift Operation Manual 12 170 State Route 271 Ligonier PA 15658 1 800 653 6069 ...

Page 13: ...s over any part of a person DO NOT leave a suspended load unattended DO NOT remove or obscure any labels or markings DO NOT operate or service without first having read and understood the operating manual DO NOT lift loads higher than necessary DO NOT alter or modify this equipment DO NOT use lifter for other than designated purposes DO NOT lift unbalanced loads DO NOT allow load to contact other ...

Page 14: ...IDE ARM ASSY 4 1 NARROW TINE ASSY 5 1 WIDE TINE ASSY 6 1 ACTUATOR ASSY 7 2 GRADE 8 CAPSCREW 8 2 LOCK WASHER 9 6 GRADE 8 CAPSCREW 10 2 GRADE 8 CAPSCREW 11 24 FLAT WASHER 12 8 NYLOCK NUT 13 1 ACTUATOR BODY ASSY 14 1 ACTUATOR SHAFT 15 2 ACTUATOR PIN 16 2 ACTUATOR COVER 17 2 SOCKET HEAD CAPSCREW 18 2 NYLOCK NUT 19 2 SET SCREW 20 1 RECIEVER BLOCK 21 1 IDTAG 22 1 BTH TAG 23 1 WARNING1 24 1 WARNING2 25 1...

Page 15: ...y shall not extend to any product that has been misused abused or improperly applied or any defect resulting thereof 5 Defects and corrosion that are the result of improper storage and or maintenance are not warrantable 6 Wear items such as Pads Pins or Lifting bails etc are not considered for warranty claims B Disclaimer 1 THIS WARRANTY IS EXCLUSIVE AND IN LIEW OF ALL OTHER REPRESENTATIONS AND WA...

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