Kemppi PROCOOL 10 Troubleshooting Download Page 4

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TROUBLESHOOTING FOR PRO COOLING UNIT

WATER CIRCULATION PARTS (see check point picture)

1.

 Return hose for liquid

2.

 Ajustment screw

3. 

Pressure guard

4. 

Liquid surface level

CHECK POINT PICTURE

NOTE !

If signal lamp for pressure illuminates, liquid circulation operates from test switch
S2. Is there any leakage, check disturbance as follows:

1.

 Press switch S2.

2.

 Check through filling opening of reservoir that liquid returned to reservoir and the

height of the liquid surface is right, 

check point 4.

, (about 60 mm). If any liquid dosen´t

come from the return hose of liquid, 

check point 1

., take contact with nearest KEMPPI

authorised service repair shop.

3.

 Continue pressing on switch S2 and adjust the ADJUSTMEN SCREW for pressure,

check point 2.

, insuch way that the signal lamp H2 is only just switched off.

4.

 Release switch S2 and wait for approx.10 s and check that signal lamp H2 is not

flashing.

5.

 Still check by welding for approx. 20 s that there aren´t any more disturbances.

1.

2.

3.

4.

Summary of Contents for PROCOOL 10

Page 1: ...TROUBLESHOOTING FOR PRO COOLING UNIT General maintenance of procool 10 Troubleshooting chart 1 Troubleshooting chart 2 Connector details Water circulation parts Jumpers Contents page ...

Page 2: ...CHART TROUBLE CAUSE REMEDY Indicator lamp H002 is swicthed on Pump does not work motor does not rotate Faulty pumpr motor does not rotate or PROCOOL is out of liquid Liquid leakage in cooling system See check point picture Repair the pump pumpmotor or add cooling liquid Repair change leaking liquid hose Follow the the check point instructions Indicator lamp H001 is swit ched on Liquid circulation ...

Page 3: ...hten wires from con nection terminal Check supply voltage 220V from connector X1 1 X1 3 on PCB A001 Signal lamp H2 is flashing when there is normal pause in liquid circulation Pressure guard is broke or there is pressure in system See check point picture check point 3 Check funktion of the pressure guard from connector X2 1 X2 2 on PCB A001 with multimeter that S003 is not broken enough pressuer 0...

Page 4: ...opening of reservoir that liquid returned to reservoir and the height of the liquid surface is right check point 4 about 60 mm If any liquid dosen t come from the return hose of liquid check point 1 take contact with nearest KEMPPI authorised service repair shop 3 Continue pressing on switch S2 and adjust the ADJUSTMEN SCREW for pressure check point 2 insuch way that the signal lamp H2 is only jus...

Page 5: ...ATION MANUAL START STOP Short circuit block between X8 1 X8 2 Liquid circulation starts immediately after S001 is switched on Liquid circulation is stopped only if an error is detected or S001 is switched off X9 A short circuit block between X9 1 X9 2 decreases the operation time after welding to 15s NOTE ONLY FOR TEST USE X10 Not in use JUMPERS AND CONNECTORS ON CONTROL CARD A001 X 10 X 9 X 8 T 1...

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