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Kemppi MXF 63 Operating Manual Download Page 4

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COntents

1. Preface

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1.1 General

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1.2  About FastMig products

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2. Installation

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2.1  Machine introduction, MXF 65, 67 and MXF 63

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2.2  Connection of system

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2.3  Assembly of MIG/MAG system

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2.4  Accessories corresponding to wire diameter

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2.5  Welding gun selection

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2.6  Mounting and locking of wire spool

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2.7  Loading the filler wire and automatic feed

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2.8  DuraTorque™ 400, 4 wheel wire feed mechanism

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2.9  Wire liners

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2.10  Adjustment of pressure arms

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2.11  Adjustment of spool brake

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2.12  Burn back time

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2.13  Earth return cable

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2.14  Shielding gas

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2.15  Main switch I/O

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2.16  Operation of cooling unit, FastCool 10

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2.17  MXF hanging kit

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3.  Control panel operations

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3.1  Connecting and mounting

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4.  Welding software delivery profile

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5.  PF 63 and PF 65 panel button functions

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5.1  ON/OFF Button

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5.2  Dynamics Button

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5.3  Gas test button

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5.4  Wire Inch Button

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5.5  Channel -

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5.6  C

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5.7  2T/4T Button

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5.8  Extra functions Button

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5.9  Remote Selection Button

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5.10  Power encoder control knob

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5.11  Arc length/voltage/adjustment control knob

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5.12  PF 63 and PF 65 control panel

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5.13  SF 51 and 54 control panel for FastMig KMS

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5.14  SF 52W and 53W control panel for FastMig KMS

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6.  Basic troubleshooting

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7. Maintenance

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8.  Disposal of the machine

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9.  Ordering numbers

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10.  Technical data

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29

FastMig MXF 63, 65, 67

2

Summary of Contents for MXF 63

Page 1: ...g Gebrauchsanweisung Manual de instrucciones Käyttöohje Manuel d utilisation Manuale d uso Gebruiksaanwijzing Brugsanvisning Instrukcja obsługi Manual de utilização Инструкции по эксплуатации Bruksanvisning 操作手册 EN DA DE ES FI FR IT NL NO PL PT RU SV ZH ...

Page 2: ......

Page 3: ...Operating manual English ...

Page 4: ... O 13 2 16 Operation of cooling unit FastCool 10 14 2 17 MXF hanging kit 14 3 Control panel operations 15 3 1 Connecting and mounting 15 4 Welding software delivery profile 16 5 PF 63 and PF 65 panel button functions 18 5 1 ON OFF Button 18 5 2 Dynamics Button 18 5 3 Gas test button 19 5 4 Wire Inch Button 19 5 5 Channel 19 5 6 Channel 19 5 7 2T 4T Button 19 5 8 Extra functions Button 20 5 9 Remot...

Page 5: ...ions Disclaimer While every effort has been made to ensure that the information contained in this guide is accurate and complete no liability can be accepted for any errors or omissions Kemppi reserves the right to change the specification of the product described at any time without prior notice Do not copy record reproduce or transmit the contents of this guide without prior permission from Kemp...

Page 6: ...l 2 Remote control connector 3 Sub feeder Sync connector kit optional 4 Gun water connections cooling optional 5 Euro gun connector 6 7 8 9 8 7 6 9 6 Shielding gas connection 7 Connection for control cable 8 Welding current cable connector 9 Lead in and clamping of cooling liquid hoses FastMig MXF 63 65 67 4 ...

Page 7: ...ce MXF FastCool 10 1 4 8 2 3 9 5 6 7 1 MXF wire feed unit 2 FastMig power source 3 FastCool water cooler and power connection 4 Gas supply 5 MMA electrode holder 6 Remote control device 7 Liquid cooled welding Gun 8 Power cable 9 Earth return lead and clamp 5 Kemppi Oy 1336 ...

Page 8: ...al 3 Mounting the FastMig MXF wire feed unit to the power source Remove the cover sticker on top of the power source Screw the fastening pivot into the power source hand tighten only Place the supplied plastic spacers over the pivot Lift the MXF wire feeder into place locating over the pivot 4 Connecting cables Connect the cables in accordance with the equipment notes provided in this manual The p...

Page 9: ...designed to meet many different applications Special wire liners and contact tips are available for different wire types and sizes Distance wire feeding is accommodated with WeldSnake and SuperSnake products in either Gas or Water cooled models Thermal and load protection is also designed to some Kemppi Gun models and feed units so carefully consider your requirements and consult your local Kemppi...

Page 10: ...ct tip and prepare to weld NOTE Smaller diameter filler wires may need to be loaded manually with the feed roll pressure arms released This is because it is easy to over estimate the pressure required to feed these smaller filler wires Too high feed roll pressures can easily deform filler wires and contribute to later feeding problems 2 8 DuraTorque 400 4 wheel wire feed mechanism Wire guide tubes...

Page 11: ...065 W001066 Al Fc Mc Ss Fe U groove 1 0 W001067 W001068 1 2 W001069 W001070 1 6 W001071 W001072 Wire feed rolls metal ø mm lower upper Fe Ss Al Mc Fc V groove 0 8 0 9 W006074 W006075 1 0 W006076 W006077 1 2 W004754 W004753 1 4 W006078 W006079 Fc Mc Fe V groove knurled 1 0 W006080 W006081 1 2 W006082 W006083 1 4 1 6 W006084 W006085 2 0 W006086 W006087 Al Fc Mc Ss Fe U groove 1 0 W006088 W006089 1 2...

Page 12: ...ial and liner wall ensuring reliable and worry free feeding for listed wires types even in guns up to 8 meters in length Please refer to the following tables to ensure accurate selection of liners for your chosen welding gun and application Wire liners for MMT PMT guns Steel cored wire Filler wire ø mm Order number 3 m Order number 4 5 m 0 6 0 8 4188571 4188572 0 9 1 2 4188581 4188582 1 4 1 6 1 2 ...

Page 13: ...s mounted inside with a screw driver See diagram and location A A The load applied varies depending on the size and weight of the filler wire and spool but also the filler wire feed speed set The heavier the wire spool and the faster the feed speed the greater the need to increase the braking load Adjust the pressure secure the locking clip set the wire feed speed and check that the braking force ...

Page 14: ...ding programs for Synergic and Pulsed welding These curves are created and recommend against a particular shielding gas Shielding gas effects welding performance and is a fundamental component to overall weld quality M M T 3 2 l min 5 10 15 20 Note Shielding gas flow rate from the welding gun is set according to the application weld joint gas type and gas nozzle shape and size The flow rate should...

Page 15: ...ut 4 Hose tail 5 Hose tail nut 6 Gas bottle pressure gauge 7 Shielding gas flow meter 2 15 Main switch I O When you turn the main switch of the FastMig power source into I position the pilot lamp closest to this switch will illuminate indicating the power source is ready for welding The equipment will return to the operation state as before the main switch was turned to the zero position Always st...

Page 16: ... FORCE DYNAMICS 4T 2T SETUP POWER U SELECT SYNERGIC PROGRAM MMA WISE 1 MIG MIG A V m min mm W004269 MMA PEN remote CH SF 52W FastMig Pulse The factory default setting for FastMig Pulse is AUTO If a cooling unit is not connected and the operator tries to establish gas cooled operation together with a gas cooled gun Err 27 is displayed To establish gas cooled operation select cooler OFF This is done...

Page 17: ... into the fork connector on the PF panel MXF 65 1 2 1 Place the bottom edge of the panel behind the securing clips on the machine Remove the fixing pin from the top edge with for example a screwdriver Then gently push the upper part of the panel into place Make sure that the cables do not get damaged continue gently pushing the upper part of the panel until it clips into place 2 Finally secure the...

Page 18: ...e machine in the future you can select additional welding software from the Wise Match software products Order and load these software products to your machine with Kemppi DataGun field program device Wise and Match products provide optional welding application solutions Wise and Match products menu includes special weld process for 1 root pass and 2 thin plate welding 3 auto power regulation and ...

Page 19: ... 308 Ar 2 CO Ss S24 X 1 2 Ss 316 308 Ar He CO Ss S26 Soft X 1 Ss 316 308 Ar He CO Ss S84 X 1 2 Ss 316 308 FC Ar 18 CO Ss S87 X 1 2 Ss 316 308 MC Ar 2 CO STEEL PACK Group N o Pulse 1 MIG Wire diam Material Gas Fe F01 X 0 8 Fe Ar 18 CO Fe F02 X 0 9 Fe Ar 18 CO Fe F03 X 1 Fe Ar 18 CO Fe F04 X 1 2 Fe Ar 18 CO Fe F21 X 0 8 Fe CO Fe F22 X 0 9 Fe CO Fe F23 X 1 Fe CO Fe F24 X 1 2 Fe CO Fe M04 X 1 2 FeMC A...

Page 20: ...on 1 Short Press Panel returns to default display Long Press When welding panel PF 65 is ON Welding panel is turned OFF When welding panel PF 65 OFF welding panel is turned ON and Setup Panel P65 turns ON and selects automatically that welding panel WF 5 2 Dynamics Button 2 Short Press Dynamics setting if welding process is MIG Synergic MIG ArcForce setting if welding process is MMA Forming Pulse ...

Page 21: ...he wire feeder will stop If the button is pressed again the wire feeder starts again and slopes to selected wire feed speed if higher speed is adjusted 5 5 Channel 5 Memory channel down selection Panel jumps directly to the previous memory channel that can be found from memory 5 6 Channel 6 Short Press Memory channel up selection Panel jumps directly to next memory channel that can be found from m...

Page 22: ...tion can be selected ON OFF When active memory channels are selectable from the remote control device 5 10 Power encoder control knob 10 The power encoder knob allows adjustment of the wire feed speed or power in either Basic Synergic and Pulse MIG MAG process MMA current level is also adjusted here if the process licence is active Adjustments can be made before or during the arc process This cont...

Page 23: ...ion of MMA welding process long press 10 a Adjustment of wire feed speed b Adjustment of welding power Synergic 1 MIG and PULSE c Adjustment of electrode welding MMA current d Adjustment of additional parameters when selected ie Wire inch Gas Test 11 Memory channels 0 9 programming through P65 panel on the power source panel lock long press on 12 a Adjustment of welding voltage b Adjustment of len...

Page 24: ...ing dynamics for adjustments 4 Selection of air gas cooled MIG gun 5 Gas purge 6 Weld data Last used welding parameters shown in displays 7 Wire inch 8 Display of set value of welding voltage voltage during welding 9 Selection of MIG MMA process 10 a Selection of gun switch function b Changing of basic parameters of the unit SETUP long pressing 11 a Adjustment of wire feed speed b Adjustment of MM...

Page 25: ...G welding arc selection activation 10 a Selection of MIG process 2T 4T 4T Minilog b Long press Setting the basic parameters SETUP 11 Selection of welding process MIG 1 MIG MMA WISE 12 Activation of additional MIG function parameter adjustment 13 Selection of additional MIG functions WisePenetration long press 14 a Adjustment of wire feed speed b Adjustment of welding power setting 1 MIG WiseRoot W...

Page 26: ...elding performance Check wire feed mechanism is correctly adjusted Check correct drive rolls are fitted Check wire spool overrun tension is correctly adjusted Check gun liner is not blocked Replace if necessary Check correct gun liner is fitted for the filler wire size and type Check contact tip for size type and wear Check gun is not over heating in application Check cable connections and earth r...

Page 27: ...necessary Assemble adjust and test function 7 2 Service shop maintenance Kemppi Service Workshops complete maintenance according to their Kemppi service agreement Recommended termed service and cleaning is listed in the FastMig Pulse Power source manual Regular preventative maintenance by trained technicians will increase equipment life and ensure reliable operation 8 Disposal of the machine Do no...

Page 28: ...W panel 300 mm 6085300W SF 54 panel 300 mm 6085400 FastMig KMS 300 3 400V 6053000 FastMig KMS 400 3 400V 6054000 FastMig KMS 500 3 400V 6055000 Cooling unit FastCool 10 6068100 Sub feeder synchronisation unit MXF Sync 65 W004030 SuperSnake GT02S sub feeder 10m 6153100 SuperSnake GT02S sub feeder 15m 6153150 SuperSnake GT02S sub feeder 20m 6153200 SuperSnake GT02S sub feeder 25m 6153250 SuperSnake ...

Page 29: ...30W 3 m 6253043 PMT 30W 4 5 m 6253044 PMT 42W 3 m 6254203 PMT 42W 4 5 m 6254204 PMT 52W 3 m 6255203 PMT 52W 4 5 m 6255204 WS 35 AL 1 2 mm 6 m 6253516A12 WS 30 W AL 1 2 1 6 mm 6 m 6253046A12 WS 30 W AL 1 2 1 6 mm 8 m 6253048A12 WS 42 W AL 1 2 1 6 mm 6 m 6254206A12 WS 42 W AL 1 2 1 6 mm 8 m 6254208A12 WS 35 Ss 1 0 mm 6 m 6253516S10 WS 30 W Ss 1 0 mm 6 m 6253046S10 WS 30 W Ss 1 2 mm 6 m 6253046S12 WS...

Page 30: ...led 15 m 6260335 Interconnection cable water cooled 20 m 6260337 Interconnection cable water cooled 30 m 6260340 Other lengths available 6260339 WiseFusion welding function 9991014 WisePenetration welding function 9991000 WiseRoot welding process 6265011 WiseThin welding process 9991013 MatchLog 9991017 MMA welding process 9991016 Work Pack 99904230 Aluminium Pack 99904231 Steel Pack 99904232 Stai...

Page 31: ...Filler wires ø Fe Ss 0 6 1 6 mm 0 6 1 6 mm 0 6 1 6 mm ø Cored wire 0 8 1 6 mm 0 8 2 0 mm 0 8 2 0 mm ø Al 1 0 1 6 mm 1 0 2 4 mm 1 0 2 4 mm Wire spool max weight 5 kg 20 kg 20 kg max ø 200 mm 300 mm 300 mm Gun connection Euro Euro Euro Operation temperature range 20 40 C 20 40 C 20 40 C Storage temperature range 40 60 C 40 60 C 40 60 C EMC class A A A Degree of protection IP23S IP23S IP23S External ...

Page 32: ... 45 sales fr kemppi com KEMPPI GmbH Perchstetten 10 D 35428 LANGGÖNS DEUTSCHLAND Tel 49 6 403 7792 0 Telefax 49 6 403 779 79 74 sales de kemppi com KEMPPI SPÓŁKA Z O O Ul Borzymowska 32 03 565WARSZAWA POLAND Tel 48 22 7816162 Telefax 48 22 7816505 info pl kemppi com KEMPPI AUSTRALIA PTY LTD 13 Cullen Place P O Box 5256 Greystanes NSW 2145 SMITHFIELD NSW 2164 AUSTRALIA Tel 61 2 9605 9500 Telefax 61...

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