Kemppi KEMPOWELD WIRE 200 Operation Instructions Manual Download Page 6

6 – KEMPOWELD WIRE 200 / 0546

© KEMPPI OY

3.2. WIRE FEED PANELS

3.3. INSIDE OF WIRE FEED UNIT

Front panel

Adjustment of wire feed

KMW timer

Trigger function mode (continuous/hold)

Welding mode selection (continuous/spot/cycle arc)

Adjustment of welding mode timing (spot or cycle time)

Welding gun connector (EURO)

Rear panel

Welding current connection

(Kempoweld or interconnection cable)

Control cable connector

(Kempoweld or interconnection cable)

Shielding gas connector

Burn back time (according to filler material and wire feed)

Wire inch switch (wire feed into gun)

Wire reel locking device 

Box door lock

Wire feed mechanism

Summary of Contents for KEMPOWELD WIRE 200

Page 1: ...KEMPOWELD WIRE 200 Operation instructions english Gebrauchsanweisung deutsch Gebruiksaanwijzing nederlands Manuel d utilisation fran ais 1922030E 0546...

Page 2: ...NDING TO WIRE DIAMETER 7 5 2 INSTALLING MIG WELDING GUN 7 5 3 MOUNTING AND LOCKING WIRE REEL 8 5 4 AUTOMATIC WIRE FEED TO GUN 8 5 5 ADJUSTING PRESSURE 8 5 6 ADJUSTING THE TIGHTNESS OF WIRE REEL BRAKE...

Page 3: ...ers Welding arc hurts unprotected eyes Be careful also with re ecting arc ash Welding arc and spatter burn unprotected skin Use safety gloves and protective clothing Danger for re or explosion Pay att...

Page 4: ...4 KEMPOWELD WIRE 200 0546 KEMPPI OY 2 PARTS OF WIRE FEED MECHANISM WIRE 200...

Page 5: ...S Welding current connector of wire feed unit pole Main switch pilot lamp Pilot lamp for overheating power source Voltage selecting switches Return current connector Return current connector Fuse of a...

Page 6: ...spot cycle arc Adjustment of welding mode timing spot or cycle time Welding gun connector EURO Rear panel Welding current connection Kempoweld or interconnection cable Control cable connector Kempowe...

Page 7: ...9 1 0 and 1 2 0 035 0 045 and 0 052 Guide tubes colour ller wire mm inch white 0 6 and 0 8 0 030 orange 0 9 1 6 0 035 00 45 and 0 052 The wire feed rolls have two grooves for different ller wire diame...

Page 8: ...a piece of wire through feed rolls to the gun Ensure that wire is in the grooves of both feed rolls Hold down the switch until the wire has come through the contact tip Automatic feed may sometimes fa...

Page 9: ...acket nut E into gas hose and tighten with hose clamp 6 Connect the hose with the regulator and the other end with the wire feed unit Tighten the jacket nut 7 Open bottle valve slowly Gas bottle press...

Page 10: ...ent Electric connections Oxidised couplings must be cleaned Loose couplings must be tightened Clean dust and dirt from the equipment In case of problems contact your Kemppi dealer When using compresse...

Page 11: ...weld WIRE 200 62172001 Accessory P500 transport unit feeder 6185265 Hub for wheel reel 4289880 Power source Kempoweld 2501 240 V 6211255 MIG gun KMG 25 3 m 6252123 Interconnection cable KW 35 5 GH 5 m...

Page 12: ...tear non compliance with operating and maintenance instructions connection to incorrect or faulty supply voltage including voltage surges outside equipment spec incorrect gas pressure overloading tran...

Page 13: ...DERLAND Tel 31 0 76 5717750 Telefax 31 0 76 5716345 e mail sales nl kemppi com KEMPPI UK Ltd Martti Kemppi Building Fraser Road Priory Business Park BEDFORD MK443WH ENGLAND Tel 0845 6444201 Fax 0845 6...

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