Kemppi KempGouge ARC 800 Operating Manual Download Page 5

EN

1. 

preFaCe

1.1 

General

Congratulations on your choice of KempGouge™ ARC 800 carbon arc gouging solution. Used 

correctly, Kemppi products can significantly increase the productivity of your welding, and 

provide years of economical service. 
This operating manual contains important information on the use, maintenance and safety of 

your Kemppi product. The technical specifications of the equipment can be found at the end 

of the manual. 
Please read the manual carefully before using the equipment for the first time. For your 

own safety and that of your working environment, pay particular attention to the safety 

instructions in the manual.
For more information on Kemppi products, contact Kemppi Oy, consult an authorised Kemppi 

dealer, or visit the Kemppi web site at www.kemppi.com.
The specifications presented in this manual are subject to change without prior notice.

important notes

Items in the manual that require particular attention in order to minimise damage and 

personal harm are indicated with the 

’NOTE!’

 notation. Read these sections carefully and follow 

their instructions.

disclaimer

While every effort has been made to ensure that the information contained in this guide 

is accurate and complete, no liability can be accepted for any errors or omissions. Kemppi 

reserves the right to change the specification of the product described at any time without 

prior notice. Do not copy, record, reproduce or transmit the contents of this guide without 

prior permission from Kemppi. 

1.2 

General abOut CarbOn-arC GOuGinG

Carbon-arc gouging refers to a method where metal is removed by melting it with a welding 

arc and blowing the melted metal away with compressed air. 
Carbon-arc gouging can be used with the majority of metals, such as steel, stainless steel, cast 

iron, nickel, copper, magnesium and aluminium.
The equipment used in carbon-arc gouging comprises the gouging power source, a carbon 

holder and its cables, and the gouging carbon, which can be round or flat. Also a sufficient 

compressed air supply must be available.

a round gouging carbon can be used in: 

• 

opening a root weld

• 

opening faulty welds and cracks

• 

manufacturing welding grooves

• 

cutting metal

• 

making holes

a flat carbon can be used in:

• 

arc grading of surface errors in roller slabs

• 

cleaning steel casts

• 

opening faulty casts

• 

arc grading of weld caps

3

KempG

ouge AR

C 800 / © Kemppi O

y / 1117

Summary of Contents for KempGouge ARC 800

Page 1: ...sning Svenska Bruksanvisning Norsk Brugsanvisning Dansk Gebrauchsanweisung Deutsch Gebruiksaanwijzing Nederlands Manuel d utilisation Fran ais Manual de instrucciones Espa ol Instrukcja obs ugi Polski...

Page 2: ......

Page 3: ...Operating manual English KempGouge ARC 800 Kemppi Oy 1117...

Page 4: ...tomatic function test 8 3 3 2 Front panel indicators 8 3 4 Control panel functions 8 3 4 1 Adjusting the gouging current 8 3 4 2 Actual gouging current and voltage display 9 3 4 3 Restoring factory se...

Page 5: ...ctions Disclaimer While every effort has been made to ensure that the information contained in this guide is accurate and complete no liability can be accepted for any errors or omissions Kemppi reser...

Page 6: ...ately 1 3 1 Power source 6 3 A 6 3 A A4 A2 A5 A6 A7 A8 A9 A1 A3 A10 A10 A11 A9 Front view Rear view A1 Control panel A2 Main switch A3 Signal light I O A4 Thermal warning light A5 Gouging cable connec...

Page 7: ...s cooling air flow Preferably site the machine above floor level for example on a suitable carriage unit Notes for positioning the machine The surface inclination should not exceed 15 degrees Ensure t...

Page 8: ...at the rear of the machine and secure the cable with a cable clamp Remember to use isolation between the cabel and the cable clamp 3 Connect the leads to the connectors as seen in the picture 4 Fasten...

Page 9: ...r positive connector in the power source depending on the connector used for the gouging cable see Connecting the gouging cable The recommended cross sections of the cable are listed in the table abov...

Page 10: ...System functions If the system encounters a fault a fault code is shown on the display Implementation of factory settings or preset settings If the function test is successful the machine is ready fo...

Page 11: ...the work piece The pressure of the compressed air required in carbon arc gouging is 500 700 kPa 5 7 bar Attach the gouging carbon maximum size 13 mm to the holder in such a way that the free length of...

Page 12: ...terminal block or mains socket 4 5 Machine error codes The machine always checks its operation automatically during start up and reports any failures detected If failures are detected during start up...

Page 13: ...o not use a pressure washing device 2 Check the electrical connections of the machine Clean any oxidised connections and tighten the loosened ones Check for the right tension before you start repairin...

Page 14: ...A Connection cable H07RN F 4G16 16 mm Fuse recommended 63 A delayed Idle power 120W Efficiency 0 90 Power factor 0 90 Load capacity at 40 C 50 ED 800 A 44V 100 ED 600 A 44V Current adjustment range 2...

Page 15: ...EN 13 KempGouge ARC 800 Kemppi Oy 1117...

Page 16: ...Tel 33 1 30 90 04 40 Telefax 33 1 30 90 04 45 sales fr kemppi com KEMPPI GmbH Otto Hahn Stra e 14 D 35510 BUTZBACH DEUTSCHLAND Tel 49 6033 88 020 Telefax 49 6033 72 528 sales de kemppi com KEMPPI SP K...

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