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EN

Minarc 220:

This equipment complies with IEC 61000-3-12 provided that the short-circuit 

power S

sc

 is greater than or equal to 1.6 MVA at the interface point between 

the user's supply and the public supply network. It is the responsibility of 

the installer or user of the equipment to ensure, by consultation with the 

distribution network operator if necessary, that the equipment is connected 

only to a supply with a short-circuit power S

sc

 greater than or equal to  

1.6 MVA.

2.4 

CABLE CONNECTIONS

Connection to mains

Minarc 220 is delivered with a five-metre mains cable that does not have a plug.

NOTE!  

Check the fuse size in Technical specifications. The plug may be installed 

only by electrical contractors and installers authorised to perform such 

operations.

If you use an extension power supply cord, its cross sectional area should 

be at least as large as the supply voltage cable fitted to the machine. The 

maximum length for the extension cable is 50 m.
Restrictions on generator type and power may apply in generator use. Fault-

free operation of the machine requires a sufficiently high-power generator. 

The power recommendation is more than 15 kVA.

Earthing cable

Connect the earthing cable to the negative pole in MMA welding, and to the 

positive pole in TIG welding. 
Before you start welding, clean the work piece surface and fix the earth 

return clamp to the work piece in order to create a closed and interference 

free welding circuit.

Shielding gas

In TIG welding, shielding gas is used to prevent atmospheric contamination of 

the molten weld pool and cooling weld. Normally, the shielding gas is argon 

(Ar). Normally the gas flow rate is approximately 8–15 litres per minute, but this 

can vary according to the welding current used and the size of gas nozzle.

2.5 

WELDING POWER SELECTION AND ELECTRODES

MMA welding electrodes

In MMA welding, the welding electrodes must be connected to the correct 

pole. Normally, the electrode holder is connected to the positive and the 

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c 220 / © Kemppi O

y / 1117

Summary of Contents for 220

Page 1: ...ng Svenska Bruksanvisning Norsk Brugsanvisning Dansk Gebrauchsanweisung Deutsch Gebruiksaanwijzing Nederlands Manuel d utilisation Français Manual de instrucciones Español Instrukcja obsługi Polski Инструкции по эксплуатации По русски EN FI SV NO DA DE NL FR ES PL RU ...

Page 2: ......

Page 3: ...EN OPERATING MANUAL English Minarc 220 Kemppi Oy 1117 ...

Page 4: ... 2 4 Cable connections 6 2 5 Welding power selection and electrodes 6 2 6 Function controls and indicator lights 8 2 6 1 Welding current regulation and remote control 9 2 6 2 MMA welding settings 9 2 6 3 TIG welding function 9 2 6 4 The VRD feature 9 3 MAINTENANCE 10 3 1 Daily maintenance 10 3 2 Disposal 10 4 ORDERING NUMBERS 11 5 TROUBLESHOOTING 12 6 TECHNICAL DATA 12 2 Minarc 220 Kemppi Oy 1117 ...

Page 5: ...hese sections carefully and follow their instructions 1 2 MACHINE PROPERTIES The Minarc 220 is intended for use in a three phase electric network It is designed to be a compact and efficient direct current MMA TIG machine Extremely light in weight for its high 220 A output power the machine is easy to carry to the work place with either the inbuilt moulded carry handle or the shoulder strap provid...

Page 6: ... molten pool into which filler wire of a similar alloy composition is slowly melted The molten weld pool and filler wire are protected from the harmful effects of atmospheric contamination by an inert shielding gas that flows out from the TIG welding torch s ceramic nozzle at a rate of approximately 8 15 litres per minute Gas regulator flow meter and pure argon shielding gas are not provided in th...

Page 7: ...g spatter Make sure the airflow to and from the machine is unrestricted 2 2 GENERAL VIEW OF THE MACHINE 1 2 3 4 1 MMA welding cable 2 Earthing cable and earthing clamp 3 Main switch 4 Mains cable 2 3 DISTRIBUTION NETWORK All regular electrical devices without special circuits generate harmonic currents into distribution network High rates of harmonic current may cause losses and disturbance to som...

Page 8: ... machine The maximum length for the extension cable is 50 m Restrictions on generator type and power may apply in generator use Fault free operation of the machine requires a sufficiently high power generator The power recommendation is more than 15 kVA Earthing cable Connect the earthing cable to the negative pole in MMA welding and to the positive pole in TIG welding Before you start welding cle...

Page 9: ...A 50 80 A 80 110 A 110 150 A 140 200 A 200 220 A TIG welding electrodes and gas nozzles In DC TIG welding we recommend the use of the WC20 grey type electrode however other types are available The welding electrode size diameter is selected depending on the welding current power to be used An electrode with an insufficient diameter compared to the welding current will melt while excessive electrod...

Page 10: ...g value table Switching the machine on When you power on the machine the green standby indicator and the main switch are lit If the machine overheats or the supply voltage is too high or too low the welding operation automatically switches off and the yellow overheating indicator is illuminated The light switches off again when the machine is ready for operation Make sure that there is enough spac...

Page 11: ...ss selection button 3 Ignition with switch control TTC 220 GV torch When using the TTC 220 GV torch the TIG arc can be ignited with switch control Gently touch the work piece with the electrode then press the torch switch while quickly lifting the electrode off the work piece This will ignite the arc quickly and efficiently To stop welding release the switch which will stop the current and turn of...

Page 12: ...pen the electrode or replace a damaged one Check the tightness of the earthing cable connections Check the condition of mains and welding cables and replace damaged cables 3 2 DISPOSAL Do not dispose of electrical equipment with normal waste In observance of European Directive 2002 96 EC on waste electrical and electronic equipment and its implementation in accordance with national law electrical ...

Page 13: ...0 m 6184202 Earthing cable 16 mm 5 m 6184113 Earthing cable 25 mm 5 m 6184211 Earthing cable 25 mm 10 m 6184212 TIG torches TTC 220GV Switch control and RTC10 remote 627022304 TTM 15 BC Scratch start 627143201 Remote control units R 10 5 m 6185409 R 10 10 m 618540901 RTC10 6185477 Other accessories Gas flow gauge AR clock 6265136 Carrying straps 9592162 Supply voltage cable W002982 11 Minarc 220 K...

Page 14: ...heating indicator lit The device has overheated Ensure that cooling air has unrestricted flow If the machine s duty cycle has been exceeded wait for indicator to turn off Too low or high supply voltage If the machine s malfunction is not eliminated with these measures contact KEMPPI service 6 TECHNICAL DATA Minarc 220 Connection voltage 3 50 60 Hz 400V 20 15 Rated power at max current MMA 8 2 kVA ...

Page 15: ...G 0 92 MMA 0 91 Efficiency at 100 ED TIG 0 80 MMA 0 86 Stick electrodes MMA ø 1 5 5 0 mm External dimensions L W H 400 180 340 Weight 9 2 kg 10 2 kg with connector cable Temperature class H B Degree of protection IP23S EMC class A Minimun short circuit power Ssc of supply network 1 6 MVA Operating temperature range 20 C 40 C Storage temperature range 40 C 60 C Recommended generator 15 kVA See para...

Page 16: ...PPI GmbH Otto Hahn Straße 14 D 35510 BUTZBACH DEUTSCHLAND Tel 49 6033 88 020 Telefax 49 6033 72 528 sales de kemppi com KEMPPI SPÓŁKA Z O O Ul Borzymowska 32 03 565WARSZAWA POLAND Tel 48 22 7816162 Telefax 48 22 7816505 info pl kemppi com KEMPPI AUSTRALIA PTY LTD 13 Cullen Place P O Box 5256 Greystanes NSW 2145 SMITHFIELD NSW 2164 AUSTRALIA Tel 61 2 9605 9500 Telefax 61 2 9605 5999 info au kemppi ...

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