Kemppi 130 Operation Instructions Manual Download | Manualshive

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RTC 20

RTC 10

TTC 130
TTC 130F
TTC 160
TTC 160S

1927570E
TTC 220
TTC 200W
TTC 250W
TTC 250WS

Operation instructions english

Gebrauchsanweisung deutsch

Gebruiksaanwijzing nederlands

Manuel dutilisation français

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Summary of Contents for 130

Page 1: ...20 RTC 10 TTC 130 TTC 130F TTC 160 TTC 160S 1927570E TTC 220 TTC 200W TTC 250W TTC 250WS Operation instructions english Gebrauchsanweisung deutsch Gebruiksaanwijzing nederlands Manuel d utilisation français ...

Page 2: ...TC 250W 4 1 3 Operation safety 4 2 INSTALLATION 5 2 1 Connecting TTC torch 5 2 2 Switch and regulator operations 5 2 3 Adjustment of torch body and grips 6 2 4 Choice of electrode size and flow amount of shielding gas 7 2 4 1 Electrode choice according to base material to be welded 7 2 5 Sharpening of electrode 7 2 5 1 D C welding 7 2 5 2 A C welding 8 2 6 Projection of electrode 9 3 MAINTENANCE 9...

Page 3: ...g the machine 1 2 PRODUCT INTRODUCTION 1 2 1 Selection table for consumable parts TTC 130 TTC 130F TTC 160S TTC 200W TTC 250WS Normal gas nozzle equipment Welding current Size 9878013 DC A AC A Ø mm in WC20 9873531 3 9878018 5 80 5 50 1 0 040 WZ8 9873520 7990635 7990640 7990660 4 7990760 9878019 5 7990761 9878020 WC20 9873532 4 7990760 9878019 70 150 30 100 1 6 1 16 WZ8 9873521 7990636 7990641 799...

Page 4: ... 5 50 1 0 040 WZ8 9873520 9876866 7990710 5 7990783 WC20 9873532 70 150 30 100 1 6 1 16 WZ8 9873521 9876867 7990711 5 7990783 6 7990784 WC20 9873533 130 250 80 150 2 4 3 32 WZ8 9873522 9876868 7990712 6 7990784 7 7990785 WC20 9873534 7 7990785 220 350 120 210 3 2 1 8 WZ8 9873523 9876869 7990713 8 7990786 11 7990787 WC20 9873535 330 500 180 280 4 0 5 32 WZ8 9873524 9876870 7990714 8 7990786 W 98735...

Page 5: ...e a work piece eg container or truck Do not place welding machine on a wet surface Always check cables before operating the machine Change defected cables without delay Defected cables may cause an injury or set out a fire Connection cable must not be compressed it must not touch sharp edges or hot work pieces Welding power circuit Isolate yourself by using proper protective clothing do not wear w...

Page 6: ...on is delivered with the regulators 2 3 ADJUSTMENT OF TORCH BODY AND GRIPS You can draw the torch neck outwards from inside the handle in approx 30 mm length in order to grow reach or to minimize heat radiation to welder s hand You can also twist the torch body 360 in regard of the handle Twisting of neck makes the length adjustment easier Before starting to weld make sure that the parts being exp...

Page 7: ...6 7 9 5 11 0 7 8 80 150 220 350 3 2 7 8 10 11 0 12 5 16 0 8 10 120 210 330 500 4 0 10 11 12 16 0 17 5 19 0 10 12 180 280 Electrode Welding current Base material Type Symbol colour Fe Ss Al Ti WC20 grey AC DC WZ8 white AC DC W green AC DC 2 4 1 Electrode choice according to base material to be welded Delivery length of electrodes is 175 mm Data in table are given only as a guide 2 5 SHARPENING OF E...

Page 8: ...u can determine suitability of welding current for used electrode size and material A Low welding current or big electrode size Arc will be unsteady and is not directed on welding object B Suitable current C Too high current or too small electrode diameter You can speed up the tip formation by electrode change e g with following Adjust welding current a little higher than usually Burn arc to waste...

Page 9: ...end of TIG torch requires most maintenance but also condition of other parts should be checked regularly Welding end Check that All insulations of welding end are undamaged and at their place Gas nozzle is undamaged and suitable for work Flow of shielding gas is free and even Electrode is undamaged Use electrode size and tip sharpening angle which is suitable for welding case Make sharpening grind...

Page 10: ...et At low current is used too big or blunt electrode Gas shielding is bad weld pool is boiling electrode will be oxidized There are impurities in shielding gas moisture air There are impurities in base material rust base coat grease On gas nozzle or housing of tightening bushing has stuck spatter Net of gas lens is damaged There is too much draught at welding place Note With gas lens equipment you...

Page 11: ...Loading capacity DC 40 ED 220A 100 ED 200A 250A 200A Electrode sizes to be used ø 1 0 3 2 ø 1 0 2 4 ø 1 0 4 0 ø 1 0 4 0 Voltage class L L L L Cooling Air Liquid Liquid Liquid min 1 l min min 1 l min min 1 l min In inlet In inlet In inlet max 50 C max 50 C max 50 C min 1 bar min 1 bar min 1 bar max 5 bar max 5 bar max 5 bar Connection to TIG unit Gas current R1 4 R1 4 R1 4 R1 4 Water Snap connector...

Page 12: ...MK 41 OEH ENGLAND Tel 01234 213 581 Telefax 01234 215 128 e mail sales uk kemppi com KEMPPI FRANCE S A S A au capital de 5 000 000 F 65 Avenue de la Couronne des Prés 78681 EPONE CEDEX FRANCE Tel 01 30 90 04 40 Telefax 01 30 90 04 45 e mail sales fr kemppi com KEMPPI GmbH Otto Hahn Straße 14 D 35510 BUTZBACH DEUTSCHLAND Tel 06033 88 020 Telefax 06033 72 528 e mail sales de kemppi com KEMPPI OY Odd...

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