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Kemplex SF. 500 Instruction Manual Download Page 7

Chapter 1 - General information

3

Dough Sheeter Mod. SF. 500 - SF. 600

1.5

Manufacturer identification details

KEMPLEX s.r.l.

Via Della Fisica 10
36016 THIENE (VI)
Italia

Tel. 0445 370307
Fax 0445 380066
www.kemplex.com 
E mail: [email protected] - [email protected]

1.6

Machine identification details

Type: Dough Sheeter

Model: SF. 500 - SF. 600

Serial no.:________________

Year of manufacture:_______________

Fig. 1.1 Data plate

1.7

EC declaration of conformity 

See 

Allegato 3 EC declaration of conformity

.

Summary of Contents for SF. 500

Page 1: ...Dough Sheeter SF 500 SF 600 INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ...al specifications 13 Chapter 3 Operator Interface 16 3 1 Controls 16 Chapter 4 Installation 17 4 1 Hazardous areas and residual risks during installation 17 4 2 Qualifications of operator 17 4 3 Transport 18 4 4 Preliminary operations 20 4 5 Installation 21 4 6 Preparation for start up 21 4 7 Testing 23 Chapter 5 Machine operation 24 5 1 Qualifications of operator 24 5 2 Work station 24 5 3 Operat...

Page 4: ...7 Machine scrapping 30 7 1 Qualifications of operator 30 7 2 Disconnecting the machine 30 7 3 Disconnection procedure 30 7 4 Residual risks after machine disconnection 31 7 5 Disposal of waste electric and electronic equipment 31 Chapter 8 List of attached documentation 32 ...

Page 5: ...ation property rights This manual contains copyright information All rights are reserved No part of this manual can be reproduced or photocopied without the prior written permission of KEMPLEX s r l Permission to use this documentation has only be given to the customer to whom the manual has been supplied as part of the machine s equipment and only for the purpose of installation operation and mai...

Page 6: ...e education as well as their knowledge of standards regulations safety precautions and operation conditions have been authorised by the person in charge of plant safety to carry out any necessary action and are capable of identifying and avoiding possible danger Printing conventions Text in italics this indicates the title of a chapter a section a subsection a paragraph a table or a drawing in thi...

Page 7: ...16 THIENE VI Italia Tel 0445 370307 Fax 0445 380066 www kemplex com E mail info kemplex com export kemplex com 1 6 Machine identification details Type Dough Sheeter Model SF 500 SF 600 Serial no ________________ Year of manufacture _______________ Fig 1 1 Data plate 1 7 EC declaration of conformity See Allegato 3 EC declaration of conformity ...

Page 8: ... to carry out maintenance or insufficient or incorrect maintenance nor does it cover use by unqualified personnel misuse abuse or improper use unauthorised alterations or repairs or tampering of any kind 5 The validity of the guarantee is subject to the performance of correct maintenance as described in Chapter 6 Maintenance of the instruction manual supplied with the machine 6 The guarantee is no...

Page 9: ...ing spare parts please state the following information Type of machine No of production order marked on the relevant label Year of manufacture Reference number of the required part which can be found on attachments spare parts given in the spare parts catalogue If necessary please contact 1 9 Use of the manual Read the following chapters carefully Chapter 1 General information Fig 1 2 Overall view...

Page 10: ...signed and built to operate in a closed environment protected from atmospheric agents Intended use of power The machine is driven by electric energy which is converted into mechanical energy for the intended operations Improper use Improper use means any operation not expressly stated in th Intended use a pag 6 in particular Operating the machine in an explosive environment Operating the machine i...

Page 11: ...e components and their function within the production cycle Main machine components The machine is composed of the following principal components 1 Base 2 Operating controls 3 Conveyor Belts 4 Sheeting cylinders 5 Scrapers 6 Dough thickness selection handle 7 Pastry tray Fig 1 2 Overall view of machine 7 7 2 3 3 1 4 5 6 ...

Page 12: ... machine operation conditions The complete documentation of safety measures taken is contained in the technical brochure of the machine kept at the manufacturer The manufacturer strongly recommends careful observation of the instructions procedures and recommendations contained herein as well as strict observation of the current safety regulations regarding the work environment This also applies t...

Page 13: ...ation Maintenance There are three different types of workers who can carry out interventions on the machine Mechanical maintenance engineer qualified engineer able to operate the machine in normal conditions and with the machine guards open Able to carry out adjustments maintenance and repairs on mechanical parts This worker should not be assigned to electrical interventions on live parts Electric...

Page 14: ... protected by the metal safety grille Fig 1 3 Fixed and moveable guards Passive safety devices DEFINIZIONE Passive safety devices are those devices or safeguarding techniques which eliminate or reduce potential hazards for the operator without the operator having to actively intervene Limit switch devices The machine is equipped with two limit switch microswitches and Fig 1 4 These are energised b...

Page 15: ...tive action Emergency stop The emergency button is located on the main control panel of the machine and allows the operator to stop the machine in an emergency Fig 1 5 Emergency button Safeguarding The electrical equipment offers protection against personal injury caused by electrical discharge due to direct and indirect contract in compliance with the CEI EN 60204 1 standard All the electrical po...

Page 16: ... the health and safety of an exposed person This manual indicates all the procedures during which residual risks for the operator are present The residual risks can be eliminated by carefully following the procedures indicated in this manual and by using the recommended personal safety equipment Protective gloves must be worn Protective footwear must be worn Handling area of the packed or unpacked...

Page 17: ...100x880 2320x1100x880 2800x1100x880 Machine not operating mm 560x1460x880 560x1700x880 560x1920x880 Weight kg 148 155 162 Model SF 600 With tables of 1000 mm With tables of 1200 mm With tables of 1500 mm Machine operating machine open mm 2340x1160x1010 2780x1160x1010 3380x1160x1010 Machine not operating mm 640x1750x1010 640x1960x1010 640x2250x1010 Weight kg 205 215 230 SF 500 Roller Lengths mm 500...

Page 18: ...ero sequence component should exceed 2 of the direct sequence component of the voltage Voltage pulses These must not last longer than 1 5 ms with a rise descent time between 500 ns and 500 ms and a peak value not greater than 200 of the effective value of the rated power supply voltage Breaks in voltage The power supply should not be broken or the voltage must not drop to zero for more than 3 ms r...

Page 19: ...n case of movement it is possible to reposition the scraper remove the spring from the fixing screw unscrew the screw adjust the scraper tighten the screw re hook the spring to the screw A B C D C A B A B C The scraper facilitates the movement of the dough from one conveyor belt to the other E F E D F ...

Page 20: ...energises the control board and drives START push button The motor starts to rotate when this button is pressed STOP push button The motor stops when this button is pressed but it is not cut off from the power supply Pole change switch Solo su richiesta per macchine a due velocità Manual control lever for reverse motion This lever reverses the direction of the conveyors and sheeting rollers Sheet ...

Page 21: ... or unpacked machine The following risks are present here Impact hazard for operator Crushing hazard The following PSE must be used by the operator Protective footwear Protective gloves DANGER When unloading hoisting and handling the machine personnel must wear the appropriate PSE such as gloves boots helmet and use the appropriate tools 4 2 Qualifications of operator The installation of the machi...

Page 22: ...y place This side up CE marking Lifting DANGER It is forbidden to climb onto the machine and or its packing or stop and or pass under the machine during handling Access to the lifting and handling area is denied to all personnel except those directly involved in the operations All operators should remain at a safe distance in order to avoid being hit by the machine or any of its parts which may ac...

Page 23: ...rt the cables or ropes under the box pallet and attach them to the hook of the crane bridge crane 2 Lift the box pallet just enough to be able to unload it 3 Position the box pallet in the planned position Wooden crate on the ground The case must be handled using the lifting equipment as described below 1 Insert the cables or ropes under the box pallet and attach them to the hook of the crane brid...

Page 24: ...ld lead to malfunctioning Check the tightening of screws bolts and fittings If damage has occurred Damage caused by transport should be attributed to the carrier and the manufacturer or its agent should be informed immediately of the situation Cleaning the machine Remove the dust and dirt deposited on the surface during transport Carefully clean and dry each part varnished or unvarnished using sof...

Page 25: ...ing Adequate lighting is necessary to carry out both normal operation and servicing of the machine in a safe way The machine has no built in lighting system A well lit environment prevents hazards due to areas in shadows Acceptable environmental conditions for the installation site Temperature from 5 C to 40 C with the average temperature not exceeding 35 C over a period of 24 hours Relative humid...

Page 26: ...d Fig 4 2 Socket DANGER Make sure that the values of your mains electricity supply comply with the power specifications of the machine Electrical hazards Make sure the machine is adequately earthed before making any other connection to the mains power supply L2 L3 L2 L1 L3 ...

Page 27: ...ance of test cycles under safe conditions Checking the safety devices Before starting the machine the safety devices should be checked according to the following procedure 1 Correct operation of the emergency stop button Chapter 4 Installation a pag 17 while the machine is operating press the emergency buttons the machine should stop immediately NOTE If the machine does not stop immediately the em...

Page 28: ...ualified and authorised personnel who have read and understood the information contained in this manual 5 2 Work station Fig 5 1 Work station shows the working positions in which the operator can operate the machine safely The control station of the machine is located in front of the control panel From this position the operator controls all the working parameters NOTE While the machine is running...

Page 29: ...ion to the moving parts of the machine 3 Take special care when activating the start buttons and only activate these after making sure that persons or things are in no danger 4 If the guards or safety barriers have been removed make sure they are correctly re installed before using the machine again 5 Do not rest tools or other objects on the machine either when operating or off 5 6 Starting 1 Tur...

Page 30: ... Starting the machine again after a manual emergency stop 1 Eliminate the cause of the emergency stop 2 Release the EMERGENCY button Chapter 4 Installation a pag 17 3 The machine is now ready to be used again 5 10 Switching off the machine To switch the machine off 1 Turn the knife switch situated upstream from the outside power supply cable to position O NOTE Always clean the machine and the work...

Page 31: ...event that this should happen then the scrapers should be manually bent back to their original shape ATTENTION Keep the roller scrapers clean at all times to avoid having to perform special maintenance more often than specified in this manual Qualifications of operator To carry routine maintenance safely the user should first read carefully and understand the instructions and recommendations given...

Page 32: ...rol panels and the electric control box Suitable cleaning tools and products Cleaning method ATTENTION Do not use solvents that could damage the painted surface and synthetic materials Specifically do not use petrol gasoline nitro thinners perchloroethylene or trichloroethylene Frequency of cleaning Parts to be cleane Method and tools Painted steel Use warm water and food friendly degreaser Dry wi...

Page 33: ... servicing can only be carried out safely by trained and qualified personnel who know how to operate set up and service the machine and who have carefully read and understood the instructions and recommendations given in this section Regular inspections Regular checks and adjustments Regular controls and lubrication Name of parts to be checked and adjusted Frequency Method Emergency stop button Ev...

Page 34: ...imals or things caused by the re use of individual parts of the machine for operations or assemblies other than those for which they were originally designed 7 3 Disconnection procedure DANGER The machine disconnecting and scrapping operations must only be carried out by trained and appropriately equipped personnel 1 Switch off the machine as described in 5 10 Switching off the machine a pag 26 2 ...

Page 35: ...ed the instructions given in 7 2 Disconnecting the machine a pag 30 have been followed carefully there are no residual risks after the machine has been disconnected ATTENTION The materials used for building the machine are non biodegradable The machine must therefore be taken to an authorised scrap yard for disposal ...

Page 36: ...apter 8 List of attached documentation 32 Dough Sheeter Mod SF 500 SF 600 Chapter 8 List of attached documentation Allegato 1 Spare parts Allegato 2 Wiring diagram Allegato 3 EC declaration of conformity ...

Page 37: ...Chapter 8 List of attached documentation 33 Dough Sheeter Mod SF 500 SF 600 ...

Page 38: ...7 Fork for rolling pin 8 Spacer 9 Lower table locking handwheel 10 Table supports 11 Electric box cover 12 Electric box 13 Frame 14 Foot adjustment 15 Foot adjustment wheel 16 Wheel 17 Wheel spacer 18 Belt tension rod 19 Motor support 20 Electric motor 21 Motor fulcrum pin 22 Motor pulley 23 Side closing panel 24 Pedal 25 Pedal lever 26 Microswitch to invert pedal movement 27 Table fulcrum rod 28 ...

Page 39: ...Chapter 8 List of attached documentation 35 Dough Sheeter Mod SF 500 SF 600 ...

Page 40: ... 14 Spacer 49 Spring 15 Rubber gasket 50 Microswitch plate 16 Bushing for connecting rod 51 Manual movement reverse microswitch 17 Lifting shaft 52 Limit switch lever 18 Cylinder movement lever 53 Handwheel 19 Grid rod 54 Toothed sector 20 Bushing 55 Handle 20b Eccentric bushing 56 Lever 21 Right hand connecting rod 57 Handle spring 22 Upper scraper shaft holder 58 Microswitch spacer 23 Upper scra...

Page 41: ...Chapter 8 List of attached documentation 37 Dough Sheeter Mod SF 500 SF 600 ...

Page 42: ...ive cylinder 11 Table support 12 Electric box cover 13 Electric box 14 Frame 15 Foot adjustment 16 Foot adjustment handwheel 17 Wheel 18 Wheel spacer 19 Belt tension rod 20 Motor support 21 Electric motor 22 Motor fulcrum pin 23 Motor pulley 24 Side closing panel 25 Support 26 Support 27 Bearing 6202 2RS 28 Pedal 29 Pedal lever 30 Microswitch to invert pedal movement 31 Clutch unit 32 Locking disk...

Page 43: ...Chapter 8 List of attached documentation 39 Dough Sheeter Mod SF 500 SF 600 ...

Page 44: ...g for connecting rod 53 Washer 17 Lifting shaft 54 Spring 18 Cylinder movement lever 55 Pin 19 Grid rod 56 Spacer 20 Bushing 57 Spacer 20b Eccentric bushing 58 Grid microswitch 21 Right hand connecting rod 59 Micro plate holder 22 Upper scraper shaft holder 60 Spring 23 Upper scraper 61 Microswitch plate 24 Lifting shaft protection 62 Manual movement reverse microswitch 25 Spacer 63 Lever limit sw...

Page 45: ...Chapter 8 List of attached documentation 41 Dough Sheeter Mod SF 500 SF 600 ...

Page 46: ...Chapter 8 List of attached documentation 42 Dough Sheeter Mod SF 500 SF 600 Schemi elettrici SF 500 SF 600 ...

Page 47: ...Chapter 8 List of attached documentation 43 Dough Sheeter Mod SF 500 SF 600 ...

Page 48: ...Chapter 8 List of attached documentation 44 Dough Sheeter Mod SF 500 SF 600 ...

Page 49: ...Chapter 8 List of attached documentation 45 Dough Sheeter Mod SF 500 SF 600 ...

Page 50: ...e of electromagnetic compatibility 89 336 CEE and following modifications 92 31 CEE Renamed in Italy as D Lgs 476 del 4 December 1992 Other harmonized rules applied EN 292 1 Safety of machinery Basic concepts for machine safety and general principles for design Basic terminology methodology EN 292 2 Safety of machinery Basic concepts for machine safety and general principles for design Technical p...

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