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Kemper SmartMaster, Operating Instructions Manual

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KEMPER SmartMaster Operating Instructions - EN

5.2  Assembly of exhaust arm

The exhaust arm consists of three main components: slew ring, support frame and
extraction hood. These are individually packaged in one carton each.

There is a separate guide for installing and adjusting the exhaust arm in the box
containing the support frame. Follow these instructions for mounting the exhaust arm
on a mobile device.

Art. No.: 150 2220  

- 48 - 

 

Rev.: 

7

Technical changes and errors excepted.

 

 

Latest update:
02/2015

Summary of Contents for SmartMaster

Page 1: ...ung Original EN Operating Instructions FR Mode d emploi NL Gebruiksaanwijzing ES Manual de uso PT Manual de instruções IT Manuale d uso CZ Návod k použití PL Instrukcja obsługi RUS Руководство по эксплуатации HU Használati utasítás ...

Page 2: ...ce and Fault Clearance on the SmartMaster 39 3 PRODUCT DESCRIPTION 40 3 1 Specified Conditions of Use 41 3 2 Reasonably foreseeable misuse 42 3 3 Markings and Signs on the SmartMaster 43 3 4 Residual Risk 44 4 TRANSPORT AND STORAGE 45 4 1 Transport 45 4 2 Storage 45 5 ASSEMBLY 46 5 1 Unpacking and assembling the wheels 46 5 2 Assembly of exhaust arm 48 6 USE 49 6 1 Qualification of operators 49 6 ...

Page 3: ...ts and accessories 60 9 3 Declaration of Conformity 61 9 4 Dimensional drawing 62 9 5 Circuit diagrams 331 List of illustrations Illustration 1 Product Description 40 Illustration 2 markings and signs 43 Illustration 3 Unpacking and Assembly 47 Illustration 4 positioning the exhaust hood 51 Illustration 5 filter construction 55 Illustration 6 Changing filters 55 Art No 150 2220 34 Rev 7 Technical ...

Page 4: ...in it is to be observed and applied Work on and with the SmartMaster includes in particular transport and assembly normal use and operation of the unit in the works maintenance care servicing filter change fault clearance final disposal 1 2 Notes on Copyrights These Operating Instructions should be kept confidential They should be made accessible only to authorized persons They may be passed on to...

Page 5: ...ting instructions as well as the regulations applicable in the country and place of use concerning accident prevention the recognized technical rules for safe and professional work must be observed Without the approval of SINOtec GmbH the end user may not make any modifications additions or conversions to the SmartMaster that might affect safety Spare parts used must comply with SINOtec GmbH s spe...

Page 6: ... property may arise if It is not operated by trained or instructed personnel It is not used for the purpose intended and or It is not properly maintained 2 2 Notes on Signs and Symbols DANGERG This is a warning of an imminent danger situation with an inevitable consequence of severe injury or death if the specified instruction is not followed exactly WARNING Draws attention to a potentially danger...

Page 7: ...the SmartMaster at all times We accept no liability for any damages or injuries caused by failure to observe these operating instructions The relevant accident prevention regulations and other generally recognized safety and health rules and regulations are to be complied with It is important to lay down and adhere to the responsibility for the different activities in matters of servicing and main...

Page 8: ...rtMaster It is important to ensure that the welding current return wire between the workpiece and welding machine has low resistance and connections between the workpiece and SmartMaster are avoided 2 5 Safety Instructions for Maintenance and Fault Clearance on the SmartMaster Appropriate personal protective equipment should be worn for all work concerning maintenance and fault clearance Before st...

Page 9: ... an alternative to the exhaust arm a suction hose can be connected to the rear of the device The exhausted air is purified in a 3 stage filtering process and then returned to the work area again Illustration 1 Product Description Item Designation Item Designation 1 Exhaust hood 8 Operating hours counter 2 Exhaust arm 9 Signal horn to change filter 3 Clamp fastener 10 Connection for suction hose 4 ...

Page 10: ...ding of steels with an alloy content of 5 to 30 and complies with the requirements for the welding fume separation class W3 according to DIN EN ISO 15012 1 In Germany for welding jobs the provisions of Technical Rule 528 Welding Work Technical Rules for Hazardous Substances are generally to be complied with When extracting welding fumes with carcinogenic constituents eg chromates nickel oxides etc...

Page 11: ...le combustible dusts and or substances which may form explosive mixtures or atmospheres is mixed with other aggressive or abrasive dust which could damage the SmartMaster and the filter elements employed is mixed with organic toxic substances or a proportion of substances which are released when cutting the material Waste such as separated particles can contain harmful substances They are not perm...

Page 12: ...mounted Identification with the specifications Rear panel bottom Plate SINOtec Senefelderstraße 17 DE 63322 Rödermark Type SmartMaster Supply voltage Built 08 2013 Machine No 192341 Weight 72 kg Sticker with the Front panel centre left identification Welding fume category W3 according to EN ISO 15012 1 Indication of the date of next technical check 1 sample Identification Plate data Art No 150 222...

Page 13: ...ritation in sensitive individuals wear protective clothing Before starting welding work ensure that the exhaust arm and the exhaust hood are positioned correctly the filter elements are complete and undamaged and the device is running Only when the green indicator lamp is lit is there sufficient volumetric flow for welding fumes to be extracted When changing the filter cartridges there may be skin...

Page 14: ...ter device to tilt and fall Never remain in the area under suspended loads A lift truck or forklift is best suited for transporting the pallet with the filter device 4 2 Storage The Smart Master should be stored in its original packaging at an ambient temperature of 20 C to 55 C in a dry and clean place The packaging must not be put under load by other items Art No 150 2220 45 Rev 7 Technical chan...

Page 15: ...embled axle and two smaller steering castors with brakes front wheels The two screws for fastening are also already pre assembled inserted on the steering castors Also here are two flaps to cover the rear wheels There is a handle bar on the rear side of the device Pull on this handle bar and so tilt the device slightly backwards so that at the front the unit is standing approximately 150 mm clear ...

Page 16: ... Now lift the SmartMaster carefully backwards down off the pallet Loosen the clamp fasteners on the top panel open the maintenance door and check that the filter cartridges are undamaged and fitted properly Please refer to the notes under Section 7 3 Changing Filters Figure 3 Unpacking and Assembly Item Designation Quantity 3 Clamp fastener 2 4 Maintenance door 1 5 Filter set 1 5 1 Prefilter 1 5 2...

Page 17: ...ame and extraction hood These are individually packaged in one carton each There is a separate guide for installing and adjusting the exhaust arm in the box containing the support frame Follow these instructions for mounting the exhaust arm on a mobile device Art No 150 2220 48 Rev 7 Technical changes and errors excepted Latest update 02 2015 ...

Page 18: ...ing four components one below the other Device switch I 0 This is the switch to turn the device on and off It is thermally protected and also acts to protect the motor against overload If any foreign object enters the fan impeller and blocks it this switch returns automatically after a few seconds to the 0 position and thus prevents the motor burning out Operating control lamp The green light indi...

Page 19: ...h flow increases and the suction decreases Once it falls below a minimum level the horn sounds and the green power indicator light goes off Now a change of filter is required The same happens if the damper in the exhaust hood is closed too far and thus equally the suction is reduced to too great a degree The remedy is to open the damper Art No 150 2220 50 Rev 7 Technical changes and errors excepte...

Page 20: ...ned so that it safely captures the welding fumes taking into account the movement of welding fumes caused by the heat and the suction range Always move the exhaust hood with respect to the weld position as you advance WARNING An incorrectly positioned exhaust hood or too low an extraction efficiency do not ensure that hazardous substance containing air is captured adequately by the exhaust hood Ha...

Page 21: ...on Follow the safety instructions on the following pages 7 1 Care of the Device Care of the Smart Master is essentially limited to cleaning dust and debris off all surfaces and checking the filter cartridges Note the warnings listed in Section 2 5 Safety Instructions for Maintenance and Fault Clearance on the Smart Master Note Do not clean the SmartMaster with compressed air This may cause dust an...

Page 22: ...cal prefilter for example on a regular daily or weekly basis depending on workload and not wait until it is completely clogged with dust As the dust accumulation in the filter increases its resistance to through flow increases and the suction decreases Once it falls below a minimum level the horn sounds and the green power indicator light goes off Now a change of filter is required In most cases i...

Page 23: ...ft it out of the main filter Place the old filter in a plastic bag and seal it for instance with cable ties Suitable plastic bags are available Replace each of the filter cartridges that need changing with new ones When doing so take extra care with the main filter Only an undamaged seal on the bottom of the main filter ensures the high separation rate of the device Lift the main filter now refitt...

Page 24: ...KEMPER SmartMaster Operating Instructions EN Fig 5 filter construction Fig 6 Changing filters Art No 150 2220 55 Rev 7 Technical changes and errors excepted Latest update 02 2015 ...

Page 25: ...ction power too low Open damper in exhaust green indicator light is damper in the suction hood hood to full extent not lit is closed Filter cartridges saturated Change filter cartridges Dust comes out on the Filter cartridges damaged Change filter cartridges clean air side Devices switch trips Motor blocked Have it checked by an electrician Device does not start No mains voltage Have it checked by...

Page 26: ...r supply by unplugging Fight fire with commercially available dry powder extinguisher If necessary notify the local fire service WARNING Do not open the maintenance door of the filter unit flames may shoot out In case of fire do not touch the device under any circumstances without proper protective gloves Risk of burns Art No 150 2220 57 Rev 7 Technical changes and errors excepted Latest update 02...

Page 27: ...he work area should be cordoned off and marked Swirled up dust must be immediately cleaned up with a vacuum cleaner for dust class H During the job personal protective equipment such as protective clothing gloves powered air respirator system etc is to be worn to prevent exposure to hazardous dusts Before you start dismantling the unit must be cleaned and all dust still on and inside the unit is t...

Page 28: ... h without exhaust arm 950 m h with exhaust arm Vacuum max 1 500 Pa Minimum extraction performance flow 400 m h monitoring trigger threshold Exhaust arm Nom diam 150 2 m or 3 m Filter surface area Prefilter cassette 2 2 m2 Main filter 13 m2 Welding fume separation class as per EN W3 ISO 15012 1 Sound pressure level at 1m distance as 72 dB A per DIN EN ISO 3744 Width 580 mm Depth 580 mm Height 900 ...

Page 29: ...on hose set nom diam 64 300 08 150 3 m Suction nozzle with magnetic base and connecting material 4 Extraction hose set nom diam 64 300 09 150 6 m Suction nozzle with magnetic base and connecting material 5 5 5 1 Prefilter pack of 10 109 0452 6 5 5 2 Prefilter cassette 109 0453 7 5 5 3 Main filter 109 0454 8 Waste disposal bags for filters 119 0746 pack of 10 Art No 150 2220 60 Rev 7 Technical chan...

Page 30: ...KEMPER SmartMaster Operating Instructions EN 9 4 Dimensional drawing Art No 150 2220 62 Rev 7 Technical changes and errors excepted Latest update 02 2015 ...

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