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 [A] Installation

 

1  Inspection before seal installation 

Make sure there is no serious damage on the surface of propeller shaft sleeve and 

bulk head in which the sealing is installed. As damage give a bad influence on the 
seal performance and fitting works, they should be corrected by CATALOY or equivalent. 
When  especially  corrosion  is  severe,  repair  by  FRP  or  molybdenum  coating  is 
effective. 

2  Painting on shaft sleeve 

Remove grease and oil from painting area completely with solvent. 

 On the surface of the shaft sleeve in which the sealing is installed, EAGLE PAINT 
or  equivalent  Epoxy  paint  should  be  painted  on  2  times  for  against  corrosion 
(especially crevice corrosion and pitting corrosion). Part of bearing sliding area 
is not to be painted. 

When sealing is to be disassembled, check condition of shaft sleeve surface. If 

paint peeled off, repainting to be done. 

3  Assembling 

(1)Inflatable ring 

For new construction vessels, this seal is always delivered fitted in the seal 

casing by our factory, so install it in accordance with item (2).  
When assembling on shaft sleeve, perform as follows. (See Fig.-1) 

a. Insert the inflatable ring into the casing. 
b. Screw the anchor pin to the inflatable ring. 
c. Fix the infla retainer on the casing. 
d. Tighten the lock nut in the anchor pin. At this time, be careful not to twist 

the anchor pin by fixing the square part of the pin with a wrench. 

e. Tighten another lock nut in the anchor pin. 

(2)Casing 

a. Install the gasket to mounting surface of the casing. (Apply a liquid packing, 

if use other gasket than rubber material.) 

b. Temporarily install the casing, properly aligning the "TOP" mark. 
c. After adjusting the casing position to provide a uniform clearance between the 

infla retainer and the propeller shaft sleeve, securely install the casing. 
The maximum fitting error of clearance is 0.5mm. (See Fig.-1) 

 

(3)Seal ring and Mating ring

 

a. After remove dirt from the casing and the shaft sleeve, apply a thin coat of 

grease to the surface of the shaft sleeve. Then wipe away surplus grease with 
your hand. 

b. After apply a thin coat of grease to the pocket of the seal ring, hook a garter 

spring up in the pocket. 

c. 

Place “O” ring in the groove of the casing.

 

d. 

Remove grease from the sliding surface of mating ring and seal ring COMPLETELY 
with solvent (methyl ethyl ketone or equivalent).

 

e. Push the seal ring into the casing using the mating ring and fasten the mating 

ring to the casing with bolts,aligning the TOP mark. At this time, fasten evenly 
each symmetrical pair of bolts so that the seal ring may be pushed in equally 
around the circumference.  

 

 

Summary of Contents for EVK2RV

Page 1: ...AL Type EVK2RV Thank you very much for buying our EVK stern tube seal this time Please read this instruction manual carefully before use and then use it correctly Please keep this instruction manual at hand so that it is always available for reference ...

Page 2: ...me of parts SEAL RING MATING RING GARTER SPRING CASING INFLA RETAINER INFLATABLE RING O RING GASKET ANCHOR PIN RUBBER HOSE PLUG HOSE BAND GROUNDING UNIT CARBON BRUSH SEAL RING SPARE TUBE FITTING LOCK NUT ...

Page 3: ...ble ring c Fix the infla retainer on the casing d Tighten the lock nut in the anchor pin At this time be careful not to twist the anchor pin by fixing the square part of the pin with a wrench e Tighten another lock nut in the anchor pin 2 Casing a Install the gasket to mounting surface of the casing Apply a liquid packing if use other gasket than rubber material b Temporarily install the casing pr...

Page 4: ...y no leaking from the seal ring and that the air pressure drop is within 10 per hour 2 After launching Check to see that water is continuously no leaking from the seal ring Stop the propeller shaft Close all water supply line fully Supply an air pressure to the inflatable ring Then open the plug and check to verify that water is continuously no leaking See Fig 2 Disconnect the air supply line norm...

Page 5: ...e Handling procedure is as follows 1 Stop the propeller shaft 2 Close valve and valve 3 Open valve gradually so that the air pressure becomes 0 3 0 6 MPa in Gauge G 1 4 Open plug and make sure of no water leakage from the casing 5 Remove the mating ring and inspect the seal ring If necessary replace it 6 After work the reverse procedure should be performed At this time reconfirm closure of valve a...

Page 6: ...d replace it if necessary 1 Work the inflatable ring according to item 2 2 Remove the mating ring 3 Finish the sliding surface of the mating ring as flat as possible using emery paper whenever the mating ring was removed from the casing 4 Take the seal ring out of the casing and remove the garter spring 5 Cut away the seal ring 6 Take out the spare seal ring on the shaft sleeve and set it into the...

Page 7: ...d by lathing In case lathing is not necessary finish it as flat as possible using emery paper or equivalent 5 Rubber hose for water supply In the case of rubber hose connection If there are no serious defects or cracks on the surface of a rubber hose it can be used for about 5 years But when dry docking replace it with a new one 6 Carbon brush If carbon brush length is worn out to 17mm or less rep...

Page 8: ...nce must be confirmed in the following manner Pressurize the inflatable ring to 0 3 0 6 MPa and set feed water pressure at equivalent to twice draft pressure then perform air venting There shall be no continuous leaking from the sliding surface and air pressure downfall must be 10 Hr or less 2 Pressurizing air supplied to the inflatabie ring shall be eliminated after the above mentioned performanc...

Page 9: ...st and oil on sliding surface 5 Inflatable ring 1 time yr No leakage of water at 0 3 0 6 MPa of air pressure Air pressure drop in piping to be within 10 Hr Inspection to be done before docking Releasing air in the inflatable ring to be done after inspection 6 Disassembly condition 1 time yr Check seal ring works well and its installation position No excessive wear or deformation on seal ring Confi...

Page 10: ...seal ring pour hot 70 80 water on seal ring worn seal ring replace seal ring with spare on shaft worn mating ring more than 0 5mm depth lathe mating ring or turn to the face temporary repair using sandpaper or grinder flatten as much as possible seal ring hardens due to low water temperature pour hot 70 80 water on seal ring something caught between seal ring and shaft sleeve slide seal ring out c...

Page 11: ...Appendix 付属書 1 About the protection of the seal ring spare on the shaft 10ME 010 軸上予備シールリングの養生について 10ME 010 2 Shaft grounding units 07ME 007 集電装置 07ME 007 ...

Page 12: ...he shaft by taping Then let air out as much as possible In addition do not put the tape on the seal ring directly 薄手のシート両端をスリオンテープなどで軸に取付け隙間を塞ぐ この時 出来るだけ空気を抜いておくこと また スリオンテープは直接シールリングに貼らないこと 4 After that cover it by tire tube or vinyl sheet to protect the thin film その後 薄手のシートの保護として タイヤチューブやビニールシートなどで覆う Special note 注意事項 1 Please consider the spare seal ring dose not to come in contact with project...

Page 13: ...utside of carbon brush カーボンブラシの外観確認 Dirt 汚れが無いこと 1 time day 1 回 日 Check a shaft sleeve surface 軸スリーブの状態確認 Dirt and corrosion 汚れや腐食が無いこと Check a lead wire リード線の状態確認 Break of a lead wire リード線が切断されていないこと Check a coil spring operation スプリングの可動確認 Smooth movement of a coil spring カーボンブラシを押込み滑らかに動くこと 1 time week 1 回 週 Confirm a fasten 締付け確認 The screw looseness 各部のネジに緩みが無いこと 1 time 2weeks 1 回 2 週 Cleaning...

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