Keltech CNA-36 Installation Manual Download Page 13

13

Installation 

CNA-Series Tankless Heater

Keltech • 

215-1814 Rev. C; ECN 150010 

7/13/2015

Product Options 

GF (Ground Fault):

 Detects electrical leakage from external sources to protect equipment, electronics, and the heat 

exchanger from being damaged in the event of a power fault . After turning on water, then power, test ground fault:

1 .  Press GF Test button .  
2 .  Watch for ground fault light to illuminate and Bank Ready light(s) to shut off . The Ground Fault system is active 

and in working order .  

3 .  Press the GF Reset button, hold for 2 seconds and release to reset ground fault .

ENHT Freeze Protection (ENHT & ENHT30):

 ENHT offers protection to -20°F (-28°C) . The ENHT30 offers protection to 

-30°F (-34°C) . Each level of protection utilizes the normal heater supply voltage . No additional dedicated circuit to the unit 
is required during field installation . Freeze protection (ENHT option) includes an internally insulated NEMA 4/4X enclosure 
and thermostatically controlled forced air heater to maintain internal temperatures above freezing . ENHT options also 
include a connection point for DCS monitoring . In the event of a power interruption or ENHT system failure when internal 
enclosure temperatures reach 40°F (4 .4°C) or lower, the unit will notify a facilities control/monitoring system that the unit is 
unable to maintain freeze protection . Regardless of state of power to the unit, this warning notifies maintenance personnel 
and provides an opportunity to correct the condition before any damage occurs to the unit .

NOTICE!  With this option, three phase power must be continuously applied to the heater for the internal 

freeze protection heater to operate properly and provide protection. If three phase power cannot 
be continuously applied, the heat exchanger must be completely drained of water and electrically 
locked out or damage from freezing may occur. Use Start Up procedure to restart this equipment. 
This option does not require a separate electrical circuit.

NOTICE!  Failure to install these options properly, to maintain power at all times or to connect the contacts 

provided on ENHT heaters correctly to the BMS may result in damage to the heater and void 
the warranty. Please utilize the temperature sensor contacts (N.O.) that can provide a signal to 
a remote device when temperature inside the cabinet drops below 40°F (4°C) and be aware of 
freezing conditions in your area (Reference Schematic). The contacts will open and notify you that 
the operations of the system should be verified.

FDS Fused Disconnect:

 Internal fused disconnect interlocks with enclosure door when energized, prohibiting access 

to a live cabinet . Select the FDS option for an additional level of safety and convenience at the heater location .

T170, T180 & T190 High Temperature Options:

 Reach and maintain temperatures as high as 190°F .

D1 Control Interface:

 Provides 4–20ma communication interface with temperature controller .

TE & TE2 Corrosive Fluid Protection:

 The TE option is a PFA Teflon

®

 coated heat exchanger with bright annealed 

stainless steel elements,FDA Approved (Use for deionized water or mild corrosive fluid applications) . Similar to TE, 
the TE2 option is a single layer of Xylan Fluoropolymeric coated heat exchanger with bright annealed stainless steel 
elements, FDA Approved for Food Contact (Use in deionized water applications) .

EXP2CFPM (Continuous Flow Explosion Proof Purge System):

 Keltech's EXP2CFPM option makes heaters 

compliant for classified areas: Class I Division 2, Groups A, B, C, D, Temp Code: T5 . The Purge System requires a 
supply of clean instrument air or inert gas (provided by installer) . This supply maintains a positive internal pressure 
and prevents the enclosure from filling with flammable gasses, dusts or vapors from the ambient environment . 
Complete installation provided in this manual .

HLW (ASME Certified Heat Exchanger):

 Available on CNA-63 and larger . The heat exchanger is made of special 

brass and certified by ASME inspector for quality of workmanship . 

N4X (NEMA 4X Enclosure):

 Corrosion resistant enclosure made of stainless steel and ideal for harsh environments .

If a trip occurs under normal operation DO NOT RESET Ground Fault without evaluation and service. 

Normal state is Ground Fault light OFF, Bank Ready lights ON.

Summary of Contents for CNA-36

Page 1: ...A 126 CNA 144 CNAR 108 CNAR 126 CNAR 144 Voltage options for models 600V 3 phase 480V 3 phase 415V 3 phase 400V 3 phase 380V 3 phase Table of Contents Pre Installation Information 2 3 Storage Instruct...

Page 2: ...d this system may result in death or serious injury Make sure that all water supply lines have been flushed and then completely turned off before beginning installation Debris in supply lines can caus...

Page 3: ...in the most demanding applications Application Specific Requirements The CNA Series can be used in many different applications that require custom tuning for specific applications to maximize perform...

Page 4: ...eaters with ENHT freeze protection option If the heater is stored where the temperature could fall below 45 F 7 C the heater must be powered immediately after hydro testing to insure internal freeze p...

Page 5: ...les 30 762mm 12 305mm 2 51mm 4 102mm 8 204mm 6 7 8 175mm 16 1 4 413mm 3 7 8 99mm 3 4 x 7 16 Slot 6 Places If heater is installed where freezing can occur specify Keltech s ENHT Freeze Protection optio...

Page 6: ...umbing loop then an automatic air vent valve must be added at the highest point in the system or at any drop to eliminate trapped air Components Needed 4 Union 1 1 4 Shutoff Valve Pressure and Tempera...

Page 7: ...nal Electric Code could result in injury or death CNA CNAR ELECTRICAL SPECIFICATIONS FOR HEATER Model Voltage Amps kWatts Min Wire Size CNA 363 600D 600 35 36 8 AWG CNA 543 600D 600 52 54 6 AWG CNA 63...

Page 8: ...e relief valve on outlet if required by local or national plumbing codes If the hot water process is not at the highest point in the plumbing loop then an automatic air vent valve must be added at the...

Page 9: ...area where freezing temperatures are possible an ENHT Freeze Protection Option is strongly recommended and the heater must be powered at all times to be Freeze Protected If continuous power is not po...

Page 10: ...temperature Infinity Key Back to Home page Advance Key Advances through parameter prompts Auto Man Off C r71 Turns Control Loop On Manual Off XX X h Pr1 Heater Power no AUt1 Autotune Contact Factory C...

Page 11: ...ecessary Located on the panel are one 36 63kW or two 72kW 144kW green ready lights When illuminated the safety circuit is engaged and ready for use Heater will not energize heating elements if the inl...

Page 12: ...ng process are compatible with the heater specifications 5 Verify there is no additional supply of cold water entering the line downstream of the heater Temperature Rise GPM F Models 480 600V Total kW...

Page 13: ...ntain power at all times or to connect the contacts provided on ENHT heaters correctly to the BMS may result in damage to the heater and void the warranty Please utilize the temperature sensor contact...

Page 14: ...ing the manual reset safeties to trip Reset bimetal manual safeties and lower heat trace temperature to below 175 F All heaters require filtration of 150 microns or smaller to ensure proper operation...

Page 15: ...ce circuit breakers or fuses Check the safety interlock door switch to make sure that lack of power is not due to misadjustment or open enclosure door Check system temperature limit control to make su...

Page 16: ...ezel Bank 1 on the FLCB Bank 3 4 on the front bezel Bank 2 on the FLCB If the light is off and there is power on Check if water temperature is greater than 175 F Decrease water temperatures and restar...

Page 17: ...osure Purge gas compressed air inlet fitting here EXP2CFPM Installation Notes 1 Any tubing conduit or fittings connected to the Pressurized Enclosure PE must conform to local codes for flammability ra...

Page 18: ...sure and the protective gas supply The alarm actuator shall be mechanical pneumatic or electrical Electrical alarms and electrical alarm actuators shall be approved for the location in which they are...

Page 19: ...ay be fitted between the Expo Technologies system and the alarm switch WARNING Never turn on the power without purging first unless you have proved the interior of the PE is gas free and checked that...

Page 20: ...arms function correctly Check the Relief Valve and any other Spark Arrestors Remove any debris or corrosion or replace the Spark Arrestor Check the condition of the air supply filter element Clean or...

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