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12

CLE Series Tankless Heater

 Installation

10/2/2015 

Keltech • 

215-1822 Rev. A; ECN 140011

Maintenance 

Preventative maintenance is important for optimal performance of the heater . To ensure the heater works properly, 
always keep the inside of the enclosure dry . Moisture inside an enclosure increases the humidity, which condenses 
on cooler surfaces . This can cause electrical problems and reduce the efficiency of enclosure insulation . To prevent 
problems perform the following:
•  Verify the interior of the enclosure is dry .

•  Verify there are no leaks in seals of enclosure and that in high humidity environments all enclosure egresses are 

properly sealed .

•  Monitor eyewash heater performance at each routine safety eyewash inspection .

•  Ensure plugs are in place on back side of enclosure .

•  Check seals monthly during temperatures above 32°F (0°C) and weekly during temperatures below 32°F(0°C) . 

Check internal freeze protection system(ENHT) prior to first seasonal freeze for proper performance . The external 
heater and internal thermostat are factory set at 55°F(13°C) .  Check weekly during temperatures below 32°F (0°C) . 
See Information in Product Options section for additional information on freeze protection . 

•  Bimetal manual reset safeties mounted to the heat exchangers may trip at temperatures below 32°F on heaters 

equipped with ENHT . The bimetal manual resets are set to trip at 100°F(38°C) . Heat trace installed on piping can 
heat water to temperatures above 100°F(38°C), causing the manual reset safeties to trip . Reset bimetal manual 
safeties and lower heat trace temperature to below 100°F .

•  All heaters require filtration of 150 microns or smaller to ensure proper operation . Y-strainers or additional filtration 

should be verified and cleaned at least every 6 months or more often in areas where hard water sediment is 
present in the water . 
 
To clean the Y-Strainer:

1 .  Turn the power off at the circuit breaker panel . 
2 .  Shut off the installer supplied cold water isolation valve to the heater .
3 .  Relieve pressure in the plumbing lines .
4 .  Position a bucket under the cold water inlet to catch any water that may still be in the pipe .
5 .  Loosen the plumbing connection on the Y-strainer to get to the screen .
6 .  Remove screen and clean out debris . Use a wire brush to clean smaller particles from the screen .
7 .  Once the screen is clean, put it back into the Y-strainer housing and secure the plumbing connection .
8 .  Before switching the power back on, bleed the air out of the lines by turning heater water supply back on and 

the plumbing fixture or process farthest from the heater .

9 .  With the air purged, turn on all circuit breakers supplying the water heater . 

•  At the same time the Y-strainer or additional filtration is cleaned, it is a good practice to also check all valves 

connected to the system . With no water flow through the heater, work both the inlet ball valves and the outlet gate 
valves open and shut to break up any calcium deposits that may have formed from the valve being open for an 
extended period of time . Power to the heater does not need to be turned off to do this .

Summary of Contents for CLE18

Page 1: ...s CLE18 CLE25 Voltage options 600V 3 phase 480V 3 phase 415V 3 phase 400V 3 phase 380V 3 phase Table of Contents Pre Installation Information 2 3 Storage Instructions 3 Mounting Heater 4 Plumbing Installation 5 Electric Installation 6 Start Up Check List 7 Start Up 8 Digital Controller Operation 9 Operational Tests 10 11 Product Options 11 Maintenance 12 Troubleshooting 12 13 Special Installation ...

Page 2: ...in serious burns or death Disconnect power supply before performing any work in the enclosure Failure to ground this system may result in death or serious injury Make sure that all water supply lines have been flushed and then completely turned off before beginning installation Debris in supply lines can cause valves to malfunction CAUTION Hot pipes Do not touch May cause minor burns NOTICE These ...

Page 3: ... by ETL to UL499 UL50E CSA22 2 No 88 and NFPA 496 Heaters are compliant to NEC NFPA 70 and Canadian Electrical Code C22 1 WARNING For safe operation of the heater observe all the warning labels as indicated Storage Instructions NOTICE Keep Keltech Electric Tankless Water Heaters stored in original packaging until installation Recommended storage criteria Store Keltech Electric Tankless Water Heate...

Page 4: ...he side of the crate to help with alignment Secure heater by bolting each leg to the floor using 3 8 anchor bolts C Install the pressure and temperature relief valve on hot water outlet immediately following the union NOTICE Valve must empty into a drain For best results install heater as close as possible to the point of use Installation should be performed by a qualified plumber or electrician L...

Page 5: ... If end use fixture is not at the highest point in the plumbing loop then an automatic air vent valve must be added at the highest point in the system or at any drop to eliminate trapped air Components Needed 2 Union 3 4 Shutoff Valve Pressure and Temperature Relief Valve 150 psi Y Strainer 100 mesh or Inline Filter 150 microns 2 Gate or Ball Type Valves Drain pipe Water hammer arrestor recommende...

Page 6: ...ded machine tool wire from an approved isolating 3 pole switch or circuit breaker NOTICE Make sure the electrical cable is the correct size to carry 100 of the full load current See table for proper wire sizes WARNING All Keltech heaters must be fused in accordance with National Electric Code NEC for the full load amperage listed on the nameplate rating for each heater ELECTRICAL SPECIFICATIONS FO...

Page 7: ... valve and drain Shutoff valve is installed after pressure and temperature relief valve on outlet if required by local or national plumbing codes If the tepid water process is not at the highest point in the plumbing loop then an automatic air vent valve must be added at the highest point in the system plumbing loop to eliminate trapped air Electrical Verify supply voltage matches the indicated vo...

Page 8: ...eed air properly will damage elements and cause heater malfunction Be sure that plumbing and electrical are complete per Start Up Check List NOTICE If your heater is mounted in an area where freezing temperatures are possible an ENHT Freeze Protection Option should be specified Heaters must be powered at all times to be Freeze Protected If continuous power is not possible do not allow the heater t...

Page 9: ...n CLE models Infinity Key Back to Home page Advance Key Advances through parameter prompts Auto Man Off C r71 Turns Control Loop On Manual Off disabled on CLE models XX X h Pr1 Heater Power disabled on CLE models no AUt1 Autotune Contact Factory disabled on CLE models C or F C_F1 Change Temperature Units from F to C Output Indicators 1 5 Output 1 2 3 4 or 5 are active and operating if these LEDs a...

Page 10: ...r display on controller goes from off to setpoint temperature Located on the panel is a 18kW or 25kW green ready light When illuminated the safety circuit is engaged and ready for use Heater will not energize heating elements if the inlet water temperature is equal to or greater than the temperature set on the digital controller If the water flow exceeds maximum heating capacity of the heater the ...

Page 11: ...onnection point for DCS monitoring In the event of a power interruption or ENHT system failure when internal enclosure temperatures reach 40 F 4 4 C or lower the unit will notify a facilities control monitoring system that the unit is unable to maintain freeze protection Regardless of state of power to the unit this warning notifies maintenance personnel and provides an opportunity to correct the ...

Page 12: ...peratures above 100 F 38 C causing the manual reset safeties to trip Reset bimetal manual safeties and lower heat trace temperature to below 100 F All heaters require filtration of 150 microns or smaller to ensure proper operation Y strainers or additional filtration should be verified and cleaned at least every 6 months or more often in areas where hard water sediment is present in the water To c...

Page 13: ...cal Specifications Table in Step 3 for proper requirements 2 Unit is receiving voltage from all 3 phases of the power source A load voltage reading is also helpful 3 Verify the functionality of the flow switch 4 At the wires from the flow switch read Open without flow and Closed with flow 5 Water flow through the heater is adequate to activate the flow switch at 0 75 gpm standard IMPORTANT Turn po...

Page 14: ...et fitting here EXP2 Installation Notes 1 Any tubing conduit or fittings connected to the Pressurized Enclosure PE must conform to local codes for flammability ratings 2 All egress into PE must be plugged and properly sealed to minimize leakage of purge air Use hazardous location sealing fittings suitable for Class I locations within 18 of enclosure 3 The EXP2 purge system option is a continuous f...

Page 15: ...osure and the protective gas supply The alarm actuator shall be mechanical pneumatic or electrical Electrical alarms and electrical alarm actuators shall be approved for the location in which they are installed No valves shall be permitted between the alarm actuator and the enclosure Intrinsically Safe IS Installation 1 Electrical equipment connected to associated apparatus should not use or gener...

Page 16: ...NFPA496 requirements No valves may be fitted between the Expo Technologies system and the alarm switch WARNING Never turn on the power without purging first unless you have proved the interior of the PE is gas free and checked that the Pressurized indicator is green Commissioning Test Commissioning Continuous Flow Keltech Options EXP2 System 1 Open the air or gas supply shutoff valve 2 Adjust the ...

Page 17: ...larms function correctly Check the Relief Valve and any other Spark Arrestors Remove any debris or corrosion or replace the Spark Arrestor Check the condition of the air supply filter element Clean or replace it as necessary Periodic Maintenance Every 18 24 months At least every two years the following additional checks are recommended Apparatus Heater Purge Systems Alarms etc is suitable for the ...

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