Kelly W36 Operating Instructions Manual Download

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Kelly

Engineering

Phone:

+ 61 8 8667 2253

Box

100

Email:

[email protected]

Booleroo Centre SA 5482

Website (Australia):

www.kellyengineering.com.au

Australia

Revision C

Find the registration information on page 12

Tillage System 6m

Operating Instruction Manual

Serial number:

Summary of Contents for W36

Page 1: ...leroo Centre SA 5482 Website Australia www kellyengineering com au Australia Revision C Register within 2 months of purchasing the machine to receive an additional 12 months warranty Find the registra...

Page 2: ...to 20 Basic folding operation 21 to 24 Section 3 Chain Operation Correct Setup 25 Importance of chain tension 26 Frame height adjustment 26 Machine setup prior to operating 27 Set chain tension 28 to...

Page 3: ...all assembly instructions and study all photographs thoroughly before assembling the unit Safety Information Please note Left and right is determined by standing behind the machine and looking to the...

Page 4: ...ed may result in a MINOR OR MODERATE INJURY Carefully read all safety points in this manual and on your machine Keep all safety decals in good condition and replace ones that have been worn or lost Re...

Page 5: ...kle chain should be clear of the ground Be aware of the height length and width of the machine Beware of obstacles and overhead powerlines Use approved accessory and necessary warning devices on the r...

Page 6: ...6 Safety decals individual placement If any safety decals are missing please contact your local dealer immediately and do not use the machine Fig 1 Fig 2...

Page 7: ...7 Safety decals individual placement If any safety decals are missing please contact your local dealer immediately and do not use the machine Fig 3...

Page 8: ...8 Safety decals individual placement Fig 4 If any safety decals are missing please contact your local dealer immediately and do not use the machine...

Page 9: ...idual placement Orange reflectors quantity 8 Locate facing outwards on central section Orange reflectors If any safety decals are missing please contact your local dealer immediately and do not use th...

Page 10: ...10 Section 1 Warranty...

Page 11: ...video documentation prior to any warranty authorisation All warranty queries and requests for authorisation can be directed to warranty kellyengineering com au Any warranty repair service or modificat...

Page 12: ...low then what must we do to become a 10 in your opinion ____________________________________________________________________________________________________________ ___________________________________...

Page 13: ...cal dealer or by contacting Kelly Engineering Kelly Engineering welcomes feedback Should you have any difficulties that you wish to raise suggestions for improvement or modifications that you feel wou...

Page 14: ...14 Section 2 Machine Operation...

Page 15: ...es care should be taken to prevent fires and fire fighting equipment should be readily available Familiarise yourself and other operators with the machine s operation before using Pre operation checkl...

Page 16: ...16 Park brake Fig 7 Rotate counter clockwise to apply brake...

Page 17: ...setup Full load for chain configuration front rear CL2 CL2 CL2 CL1 CL2 SD49 CL1 CL1 CL1 W36 CL1 SD49 SD49 SD49 R300 R300 Half load for chain configuration front rear W36 W36 Prickle Chain Prickle Cha...

Page 18: ...have not fallen out of their slotted plates during transport 2 Open both transport safety lock valves at the front of the machine see Fig 13 for location of valves 3 Lower front A frame to working hei...

Page 19: ...19 The chain is set correctly at 69 Bar 1000 psi Fig 12...

Page 20: ...orrect for field conditions Adjust if neccessar see section frame height adjustment Fig 19 8 Move off with all chains in working position If neccessary it is acceptabe to raise frame to transport heig...

Page 21: ...oken b Check that height adjusting chains have not fallen out of their slotted plates during operation 2 Open wing tension valve Fig 16 3 Open transport safety lock valves Fig 13 4 Fold wings holding...

Page 22: ...22 Folding Fig 16...

Page 23: ...23 Fig 17 Folding...

Page 24: ...24 Fig 18 Folding...

Page 25: ...25 Section 3 Chain Operation Correct Setup...

Page 26: ...lding Uneven field surface with ridges and furrows being created A correctly adjusted machine will not cause this phenomenon The framework should be horizontal when set on level ground ie parallel to...

Page 27: ...27 Wing set up prior to operating Make sure the pin is centred Fig 22...

Page 28: ...time the chain is worn down and the cylinder is fully extended you will need to remove disc s from each front and rear chain set Fully Extended rrect chain tension will ensure that the entire length o...

Page 29: ...29 Fig 24...

Page 30: ...t may however be necessary in different situations to increase the pressure Max 138 Bar 2000psi Loosen the lock nut open the tension isolation valve Fig 14 activate the unfold circuit while using an a...

Page 31: ...31 Fig 26...

Page 32: ...ntil the height adjusting chains are loose Remove spring retaining clip Fig 27 2 Slide chain links through slot in lifting arm turn links 90 degrees for fine adjustment Lift Frame and install retainin...

Page 33: ...33 Dropleg height adjustment Fig 29...

Page 34: ...ng chains may not level out This can occur at the front of each chain at the front of the rear chains widest point and at the front of the machine either side of center When the trailing disc is set t...

Page 35: ...l result in premature wear of swivel hardware and the first two chain links It will also cause ridges and furrows Digging effectiveness is a result of soil conditions and disc chain construction The w...

Page 36: ...36 Section 4 Maintenance Inspection...

Page 37: ...hile performing maintenance Intervals 1 After 0 5 hours Re tighten wheel nuts 2 After FIRST use Visual check after first usage Check for loose or missing hardware oil leaks 3 Daily Check chain tension...

Page 38: ...shooting The majority of the Kelly Tillage System operating problems are due to incorrect adjustment This trouble shooting section may help you by providing solutions to common problems Symptom Probl...

Page 39: ...ates correctly Operation leaves central ridge behind machine Front chain swivels are too low Refer to chain mount arm height adjustment on page 32 Operation leaves central furrow behind machine Rear c...

Page 40: ...40 Section 5 Specification...

Page 41: ...16 M24 M16 M20 Spanner 27 18 30 16 18 24 36 24 30 Ft lb 255 36 191 32 48 140 270 214 300 Nm 345 50 260 44 65 190 370 290 406 1 When fitting a wheel tyre to a hub tighten the wheel nuts in a star patte...

Page 42: ...42 Section 6 Pre Delivery Checklist...

Page 43: ...for the load Hydraulic rams and hoses are sound Hydraulic accumulator is charged correctly 6M only Droplegs are correctly orientated 6M only Swivel units are correctly orientated Chains are resting c...

Page 44: ...44 Notes...

Page 45: ...45 Notes...

Page 46: ...MANOPE 6M Issue C 20 01 2020...

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