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Kelly KLS84150RMO, User Manual

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Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User

’s Manual

V2.9

12

Figure 5: KLS8480RM KLS84100RM KLS84120RM

KLS1170RMO KLS1180RMO KLS11100RMO KLS1460RMO

With Aluminum Liquid Cooling Heatsink at the bottom

mounting holes’ dimensions
(dimensions in millimeters)

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Summary of Contents for KLS84150RMO

Page 1: ...higher boost current User s Manual Devices Supported KLS7225RM KLS8430RM KLS84150RMO KLS1460RMO KLS7230RM KLS8440RM KLS84180RMO KLS1480RMO KLS7235RM KLS8445RM KLS1170RMO KLS14100RMO KLS7240RM KLS8480R...

Page 2: ...Features 4 2 3 Specifications 5 2 4 Name Regulation 5 Chapter 3 Wiring and Installation 6 3 1 Mounting the Controller 6 3 2 Connections 15 3 3 Installation Check List 19 Chapter 4 Programmable Paramet...

Page 3: ...It uses high power MOSFET s and SVPWM and FOC to achieve efficiencies of up to 99 in most cases A powerful microprocessor brings in comprehensive and precise control to the controllers It also allows...

Page 4: ...hall sensors 10 5 switch inputs which are activated by connection to 12V Default to throttle switch brake switch reversing switch forward switch and Boost switch 11 3 analog 0 5V inputs that default t...

Page 5: ...wn at configurable high and low battery voltage 13 Aluminum based PCB board with heat sink plate on the bottom of controller 14 Waterproof connectors for small signal 15 Thermal protection current cut...

Page 6: ...soidal waveform which is supposed to work with BLDC motor with three hall sensors All KLS controllers can do regen brake function by default 72 72V batteries 25 Maximus boost current 250A RM Racing mo...

Page 7: ...36 173V 800A 200A 320A KLS14100RMO 48 144V 36 173V 1000A 250A 400A KLS14120RMO 48 144V 36 173V 1200A 300A 480A KLS1680RMO 48 168V 36 200V 800A 200A 320A KLS16100RMO 48 168V 36 200V 1000A 250A 400A Ch...

Page 8: ...Kelly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V2 9 7 Figure 1 KLS7225RM KLS7230RM mounting holes dimensions dimensions in millimeters...

Page 9: ...Kelly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V2 9 8 Figure 2 KLS7235RM KLS7240RM KLS8430RM mounting holes dimensions dimensions in millimeters...

Page 10: ...Kelly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V2 9 9 Figure 3 KLS7245RM KLS8440RM mounting holes dimensions dimensions in millimeters...

Page 11: ...Kelly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V2 9 10 Figure 4 KLS7250RM KLS7260RM KLS8445RM mounting holes dimensions dimensions in millimeters...

Page 12: ...series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V2 9 11 Figure 5 KLS8480RM KLS84100RM KLS84120RM KLS1170RMO KLS1180RMO KLS11100RMO KLS1460RMO mounting holes dimensions dimensions i...

Page 13: ...ushless PM Motor Controller User s Manual V2 9 12 Figure 5 KLS8480RM KLS84100RM KLS84120RM KLS1170RMO KLS1180RMO KLS11100RMO KLS1460RMO With Aluminum Liquid Cooling Heatsink at the bottom mounting hol...

Page 14: ...nusoidal Brushless PM Motor Controller User s Manual V2 9 13 Figure 6 KLS84150RMO KLS84180RMO KLS11130RMO KLS11160RMO KLS1480RMO KLS14100RMO KLS14120RMO KLS1480RMO KLS14100RMO mounting holes dimension...

Page 15: ...Kelly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V2 9 14...

Page 16: ...4 CAN bus is not included in KLS N controller by default When boost is disabled in user program pin2 is used as brake analog regen mode When boost is enable pin2 is used for boost function You may not...

Page 17: ...Hall B Hall phase B Dark Green 16 Hall C Hall phase C Dark Blue Notes 1 All RTN pins are internally connected 2 Meter function is to copy either of hall sensors 3 Switch to 12V is active Open switch...

Page 18: ...f KLS N Controller Figure 11 KLS N controller standard wiring Battery voltage can be used for controller supply 3 2 3 Optional wiring of KLS N controller The 12V input signal of the pin supplies the s...

Page 19: ...ng diagram for motor temperature sensor NOTE KLS controller can support KTY84 130 150 and KTY83 122 thermistors 3 2 4 Communication Port A 4pin connector to RS232 port is provided to communicate with...

Page 20: ...e checkout Make sure the PWR switch and the brake is off Use well insulated tools Make sure the wire is connected correctly Turn the PWR switch on The fault code will be detected automatically at rest...

Page 21: ...n7 to batteries for Identification Angle operation Please download the instruction how to use Identification angle function from our website www kellycontroller com support php 4 1 Step 1 1 Low Volt T...

Page 22: ...ly again Then everything will be fine The motor is ready to be drived by the KLS controller Range 85 or 170 nothing else 6 TPS Low Err Hall active pedal if lower than the value report the fault of TPS...

Page 23: ...gh Range 60 95 Functional description Set throttle effective ending point Suggestion Set according to the practical situation factory default is 80 5V 4 0V 14 Max output Fre Max output frequency Unit...

Page 24: ...ctive output the controller will report fault and not operate Suggestion Set according to the practical situation factory default is Disable 21 NTL H Pedal Neutral position High Pedal Disable Only use...

Page 25: ...oot switch is turned off Please see figure 4 1 Suggestion Set according to the practical situation factory default is Disable Configuration Pin Status Running Status Forward Switch Foot Switch FWD_SW...

Page 26: ...elp the motor stop on the downhill But usually this function only helps motor stop rolling back too fast Suggestion factory default is Disable 28 Change Direction If the direction is not what you expe...

Page 27: ...less for KLS N or KLS M model 4 3 Step 3 1 RLS_TPS Brk RLS TPS Braking Percent the percent of Releasing Pedal BRK in max braking Range 0 50 This is used to adjust the regen current of releasing thrott...

Page 28: ...for PID adjustment If you think the acceleration performance is very very strong please adjust them to a lower value respectively 10 Change Dir brake Value range Enable and Disable It is only useful w...

Page 29: ...is normal This item is only useful for internal calculation for MCU 246 is about 11 degrees in environment 4 4 How to use Identification angle operation function We must do Identification angle opera...

Page 30: ...Kelly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V2 9 29 2 Please connect the controller to user program by using an USB to RS232 cable and SM 4A DB9 RS232 Converter...

Page 31: ...B to RS232 cable and SM 4A DB9 RS232 Converter to connect the controller to an Android Tablet The third option is customers can buy our Bluetooth converter to connect the controller to Android Phone W...

Page 32: ...g Because the 85 means this controller finished the identification angle operation with the motor in factory before shipment Your motor is different from the motor from controller supplier 5 Please fi...

Page 33: ...codes such as Identify error hall err etc please return to the first picture of user program Please write 85 instead in identification angle by manual If there are no any error codes you can not writ...

Page 34: ...e the connections to the bus bars if fitted are tight To avoid physically stressing the bus bars use two well insulated wrenches 5 2 Configuration You can configure the controller with a host computer...

Page 35: ...n for motor and hall sensors in the user program Table 1 Error Codes Buzzer Error Codes Code Explanation Solution 1 1 Automatic error identification 1 Wrong wiring of motor phase line or hall Please s...

Page 36: ...t condition like a temporary over current momentarily high or low battery voltage This can happen during normal operation 3 3 Hall throttle is open or short circuit When the throttle is repaired a res...

Page 37: ...PM Motor Controller User s Manual V2 9 36 Contact Us Kelly Controls Home Page http www KellyController com Download user manual instructions and user program www kellycontroller com support php E mail...

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