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Kelly Controls, Inc 

 

1.

 

Introduction 

This manual introduces the Kelly isolated DC-DC Converter’s features, 

specifications and installation. Read the manual carefully and thoroughly 
before using the converter. If you have any questions, please contact the 
support center of Kelly Controls, Inc. 

Kelly DC-DC Converter covers wide range of DC input voltages of 40V 

to  200V,  and  outputs  DC  13.5V.  It  is  quite  efficient  and  reliable  with  a 
compact size. 

 

2.

 

Features 

• 

No arc 

• 

Can be controlled by key switch directly, no need of external relay 

• 

By default, key switch is non-isolated, its input connect to B+. Customer 

can order isolated key switch which is  powered by a separate 12V. (For 
500W 650W DC/DC) 

• 

Over temperature protection, shut down at 90°C 

• 

Over current protection 

• 

Low voltage protection: stop working at low battery voltage 

• 

High efficiency with compact size and light case 

• 

Low standby current: 

5mA 

• 

Isolate between input and output 

• 

The  matching  connectors  and  crimp  pins  will  come  with  each  DC/DC 

converter 

• 

IP66 protection 

 

3.

 

Specifications 

• 

Nominal input voltage: DC 48V, 60V, 72V, 84V, 96V, 108V, 120V, 144V 

• 

Output voltage: DC 13.5V under 70

 or DC 12.2V above 70

 

• 

Operating voltage range: 36V-60V, 45V-90V, 63V-130V, 90V-180V 

• 

Output current: 30A, 40A, 50A 

• 

Output power: 400W, 500W, 650W 

• 

Operating Temperature Range: -20

 to 90

 (case temperature) 

Summary of Contents for KL-48DCDC-400-5

Page 1: ...DC Converter User s Manual Model KL 48DCDC 400 5 KL 48DCDC 500 5 KL 72DCDC 650 5 KL 72DCDC 400 5 KL 72DCDC 500 5 KL 96DCDC 650 5 KL 96DCDC 400 5 KL 96DCDC 500 5 KL 144DCDC 650 5 KL 144DCDC 400 5 KL 1...

Page 2: ...n isolated its input connect to B Customer can order isolated key switch which is powered by a separate 12V For 500W 650W DC DC Over temperature protection shut down at 90 C Over current protection Lo...

Page 3: ...6DCDC 400 5 84V 96V 108V 13 5V 11 5V 63V 130V 30A 400W KL 144DCDC 400 5 120V 144V 156V 13 5V 11 5V 90V 180V 30A 400W KL 48DCDC 500 5 48V 13 5V 11 5V 36V 60V 40A 500W KL 72DCDC 500 5 60V 72V 13 5V 11 5...

Page 4: ...Inc 3 4 Installation KL xxDCDC 400 5 Dimensions 130mm L 94mm W 53mm H The case outline and mounting holes dimensions are shown below Figure 1 Top view Models KL xxDCDC 400 5 Figure2 Side view Models K...

Page 5: ...Kelly Controls Inc 4 Figure 3 Front view Models KL xxDCDC 400 5...

Page 6: ...Kelly Controls Inc 5 KL xxDCDC 500 5 Dimensions 125mm L 85mm W 67 5mm H The case outline and mounting holes dimensions are shown below Figure 4 Models KL xxDCDC 500 5...

Page 7: ...Kelly Controls Inc 6 KL xxDCDC 650 5 Dimensions 125mm L 85mm W 67 5mm H The case outline and mounting holes dimensions are shown below Figure 5 Models KL xxDCDC 650 5 With cooling fan at the bottom...

Page 8: ...aracteristics Curves 5 1 Test conditions Input voltage 48V Load resistance 0 4 The converter is equipped with an aluminum heat sink Output voltage output current and efficiency are shown in figure 5 6...

Page 9: ...Controls Inc 8 Figure 8 5 2 Test conditions Input voltage 60V Load resistance 0 4 The converter is equipped with an aluminum heat sink Output voltage and output current are shown in figure 8 and 9 Fig...

Page 10: ...ly Controls Inc 9 Figure 10 6 Connections Input Red Input Positive with 15A fuse 2 0mm2 Yellow Key Switch 2 0mm2 Black Input Negative 2 0mm2 Output Red Output Positive 4 0mm2 Black Output Negative 4 0...

Page 11: ...Kelly Controls Inc 10 7 Contact Us Kelly Controls Inc Home Page http www kellycontroller com E mail sales kelly controls com Phone 01 224 637 5092 US 86 551 64397760 China 86 139 56008360 China...

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