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KELLO-BILT 800 Series, Owner'S Manual, Page: 1 / 40

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KELLO-BILT 800 Series Owner'S Manual Download Page 1

Model 800 

Offset Primary Tillage Disc

 

 

Owner’s Manual 

 

Models 800-2432B 

800-2832B 
800-3232B 
800-3632B 

Models 800-2236B 

800-2436B 
800-2636B 
800-3036B  

 

 
 
 
 
 
 
 
 
 

 

 
 
 

 
 
 
 
 
 
 
 

#16-Belich Crescent 

Red Deer County, Alberta 
CANADA            T4S 2K5 

Phone: (403)347-9500 

Toll Free: (877) 613-9500 

 

 

Summary of Contents for 800 Series

Page 1: ...y Tillage Disc Owner s Manual Models 800 2432B 800 2832B 800 3232B 800 3632B Models 800 2236B 800 2436B 800 2636B 800 3036B 16 Belich Crescent Red Deer County Alberta CANADA T4S 2K5 Phone 403 347 9500...

Page 2: ...the identification numbers in a secure place away from the machine WARRANTY coverage is provided by Kello Bilt according to the terms of the Construction Utility and Forestry Products Standard Warrant...

Page 3: ...Stay 13 Transport Safety 13 Operating the Disc 14 General Operating Guidelines 14 Hitch Assembly Adjustments 15 Operating Safety 16 Service and Maintenance Safety 17 Lubricate the Disc 18 Fluid and Fa...

Page 4: ...4 14 Oil Bath Bearing 32 17 Oil Bath Bearing 33 20 Stroke Hydraulic Cylinder CTD 34 20 Stroke Hydraulic Cylinder RAM 35 10 Bolt Hub 36 Tire and Wheel Assembly 37 Specifications 38 Storage 39...

Page 5: ...ly 12 Parallel Lift Assembly 4 Hitch Jack 13 Main Frame 5 Hose Holder Manual Canister 14 Front Gang Bar 6 Bridle Assembly 15 Rear Gang Bar 7 Transport Stay Storage Location 16 Disc Gang Assemblies 8 T...

Page 6: ...provide dependable and satisfactory use Like all mechanical products it requires cleaning and upkeep Lubricate the unit as specified Many of the features of this equipment necessary for it to perform...

Page 7: ...conveyed directly to the customer upon delivery of the disc Check off each item as it is fully explained Advise customer the life expectancy and performance of this like any other machine is dependen...

Page 8: ...oper and regular lubrication and safety precautions Advise the customer of optional attachments that are available Date Checked_________________________ Signature______________________________________...

Page 9: ...Avoid serious injury from injection of pressurized 2 4 DCASI CAUTION To avoid serious injury 4 5 DDDNA DANGER To avoid injury or death do not adjust 4 6 DWMTS WARNING Do not exceed implements maximum...

Page 10: ...machine Protect Against Noise Prolonged exposure to loud noise can cause hearing impairment or loss Wear suitable hearing protection to prevent damage to your hearing Store Equipment Safely Securely s...

Page 11: ...p the tongue in the clevis With the tractor parked and the brake engaged lift the tongue 2 and swing the drawbar into the center position 1 Install the drawbar pin and its retaining hardware This may...

Page 12: ...hydraulic or other lines Tighten all the connections before applying pressure Search for leaks with a piece of cardboard Protect hands and body from high pressure fluids If an accident occurs see a d...

Page 13: ...if the hitch bridle assembly cannot float in the Work Position Install the Transport Stay Raise the disc to its maximum height by completely extending the hydraulic cylinder Install the transport sta...

Page 14: ...isc out of the ground before turning If pulling a harrow roller or other toolbar behind the disc raise the disc just clear of the ground before turning In the field do not back up with the disc in the...

Page 15: ...attaching in either Position C or D will cause the rear of the disc to move progressively to the right when viewed from the rear looking forward NOTE Towing another tool behind the disc will affect it...

Page 16: ...omeone is between or in front of the gang assemblies could result in serious injuries or death Never work under a raised disc Always lower the disc to the ground before inspecting or servicing Never r...

Page 17: ...the skin causing serious personal injury If injured by escaping hydraulic fluid obtain medical treatment immediately Handle the gang assemblies with care The disc blades are sharp and can cut or slice...

Page 18: ...ese fittings should be greased daily or after every 10 hours of operation Use a pressure lubrication gun and apply a sufficient amount of No 2 multi purpose lithium grease or equivalent to flush out t...

Page 19: ...tings The torque values in table are for plated unlubricated bolts and nuts Grade 5 Grade 8 OIL BATH BEARING OIL The oil bath bearing contains back to back tapered roller bearings operating in gear oi...

Page 20: ...ang is excessively loose it may be necessary to completely disassemble the entire assembly and clean the mating surfaces between the spools bearings end washers and disc blades If it is necessary to r...

Page 21: ...ecure the nut Replace the dust cap and gasket Repack the wheel hub bearings yearly by 1 Remove the tire from the hub 2 Remove the dust cap and gasket 3 Remove the cotter pin and remove the castellated...

Page 22: ...parate and small amounts of oil can escape This will normally occur when the disk is in storage Putting the disc to use will normally allow the seals to re seat themselves Check the oil and add 90W ge...

Page 23: ...ug against the underside of the disk blade If necessary tilt the axle and disc blade and place a spacer eg a length of 1 X 4 wood between the nut and the floor or ground This ensures the top threaded...

Page 24: ...parts please have the Model Number and Serial Number of your disc available when ordering parts In the event the serial number plate is missing the following information can help to identify your disc...

Page 25: ...odified Bolt 1 11 CTS200 Transport Stay 1 12 44160 Pin c w Hairpin 2 13 501064054 Hose Holder 1 14 DOCH914 Canister 1 15 HAS64 Screw Band Worm Gear Clamp 2 16 TBX50 Hose Clamp 1 17 038200B5 3 8 X 2 UN...

Page 26: ...k Nut 1 7 8001102 Collar 2 8 038350B5C 3 8 X 3 1 2 UNC Hex Bolt c w Lock Nut 2 9 8001334 Spacer 2 10 501043620 1 Rod Stop Segment 2 11 501043688 1 1 2 Rod Stop Segment 2 12 401045100 2 Rod Stop Segmen...

Page 27: ...008 Top Leveling Bar 1 4 8001010 Leveling Eyebolt 1 5 8001005 Leveling Pivot 1 6 8001303 Pin 2 7 8001307 Pin 1 8 8001304 Pin 2 9 175150200M Split Bushing 4 10 8001106 Collar 2 11 038350B5C 3 8 X 3 1 2...

Page 28: ...ted Bolt 2 6 8001301 Fabricated Bolt 2 7 NC200J 2 UNC Hex Jam Nut 8 8 8001306 Pin 1 9 8001304 Pin 1 10 125350B8C 1 1 4 X 3 1 2 UNC Hex Nut c w Nut Lock Washer 8 11 038300B5C 3 8 X 3 UNC Hex Bolt c w L...

Page 29: ...W075 3 4 Lock Washer 4 8 456DYR Yellow Reflector Strip 2 MODEL NO 6 FRONT GANG K27730 REQ D 7 REAR GANG K27730 REQ D 800 2432B F800242 11 R800242 11 800 2832B F800282 13 R800282 13 800 3232B F800322 1...

Page 30: ...1 4 4N225 Hex Nut 2 5 501010348 Nut Lock 2 6 NC0635L 5 8 Nylon Lock Hex Nut 4 7 063200B5 5 8 X 2 UNC Bolt 4 8 501068330 14 Spacer Spool 2 3 4 9 501047190 Oil Bath Bearing Assembly 2 10 125500B8 1 1 4...

Page 31: ...sher 1 4 4N225 Hex Nut 2 5 501010348 Nut Lock 2 6 NC0635L 5 8 Nylon Lock Hex Nut 4 7 063200B5 5 8 X 2 UNC Bolt 4 8 501068331 17 Spacer Spool 1 2 3 9 501047191 Oil Bath Bearing Assembly 2 10 125500B8 1...

Page 32: ...7 0 40 mm Gasket Shim 4 503010482 Bearing Cup and Cone 2 5 503030029 Duo Cone Seal 2 6 502040119 Seal Retainer 2 7 502040204 Bearing Axial 1 8 502010208 End Cap 1 9 502011685 Bearing Housing 1 10 0501...

Page 33: ...asket Shim 4 32218 Bearing Cup and Cone 2 5 503030029 Duo Cone Seal 2 6 502040119 Seal Retainer 2 7 502040039 Bearing Axial 1 8 502010208 End Cap 1 9 502010747 Bearing Housing 1 10 050150B5 1 2 X 1 1...

Page 34: ...and 1 5 5005014 Locknut 1 6 Wear Ring 1 7 Back up Ring 2 8 O Ring White 1 9 O Ring Black use either 9 or 10 depending on fitment to the gland 1 1 10 O Ring White 11 Rod Seal Blue 1 12 Rod Wiper 1 13 O...

Page 35: ...Rod 1 3 R4607782 Piston 1 4 R4707782 Gland 1 5 R3005009 Locknut 1 6 Wear Ring 1 7 Piston Seal 2 piece 2 8 Rod Seal 1 9 O Ring 1 10 Back up Ring 1 11 Rod Wiper 1 12 O Ring 1 13 5000611 90 degree Elbow...

Page 36: ...1 5 912686 Hub c w Wheel Studs 1 6 914696 Outer Cup 1 7 910615 Outer Cone 1 8 914969 Nut Washer 1 9 910694 Cap Gasket 1 10 912707 Lug Nut 10 11 W750 Taper Washer 10 12 912711 Press in Stud 10 13 VS201...

Page 37: ...nd adjust tire pressure when tire is cold Torque wheel nuts to 280 300 ft lbs 37 REF NO PART NUMBER DESCRIPTION NO REQ D 1 38565R225 Radial Truck Tire 1 2 93238700 10 Bolt Steel Wheel 1 3 1020039 Valv...

Page 38: ...g environments 385 65R225 Industrial Truck tires on 10 bolt wheels and hubs Major fasteners minimum Grade 8 plated Two fabricated steel gang axle wrenches Hitch jack safety chain and transport stay Sa...

Page 39: ...isture infiltration It is recommended to park with the disk in the raised position coat the exposed hydraulic cylinder rod with grease install the transport stay and relieve the hydraulic pressure Pla...

Page 40: ......

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