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Table of Contents

INTRODUCTION

 

Thank you for choosing a product from Kellfri AB. Compliance with the safety instructions, 

operating manual and sound common sense will guarantee many years of enjoyment using 

the product. Kellfri’s equipment and products are aimed at self-employed farmers, horse en-

thusiasts and other country-dwellers who have stringent performance demands.

PRODUCT INFORMATION

The XKE240 flail mower is a powerful machine for those of you with high performance demands 

when driving over dense vegetation, for example. Adapted for tractors between 90-100 hp. The 

working width is 2.4 m, making it practical for flailing, topping or cutting medium-sized or large 

grasslands and grassed areas. The flail mower has a coarse-toothed welded counter bar in the chas-

sis to break up the grass more effectively, and detachable counter blades to keep the grass in the 

machine and enable more material to be cut.
The cutting height is adjusted by the support roller and skids. The adjustable support roller guaran-

tees a correct cutting height on uneven ground. The cutting height can be adjusted between 0-70 

mm, enabling you to cut the grass close to the ground and thus achieve a more level result. The 

grass is evened out and the remnants moulder away faster. The support roller has a scraping iron to 

keep the roller free from cut material. The support roller is built into the chassis to cope with tough 

terrain, and is protected in the event of collision with obstacles . 

The front of the flail mower is fitted with chain guards that adapt to the substrate and protect both 

the tractor and the surroundings from stone chipping and grass spray. 

The flail mower is fitted as standard with hammer flails. The flail mower is also adapted for Y-flails, 

which can be purchased additionally (not included).
This flail mower is equipped as standard with hydraulic side shift adjustment, which enables you to 

shift the machine to the left or right. The side shift adjustment means that you can cut at the side of 

your tractor and thereby reach areas that would otherwise be difficult to reach. 

The hydraulic side shift adjustment enables you to drive with just one pair of wheels in the uncut 

area and cut closer to ditches, fences, etc.

The mower has an openable flap. You open the flap when you know you are cutting or topping 

ground that generates a higher flow of material. This enables you to drive freely under the same 

conditions as with a closed flap and a normal flow of material. You save on fuel and reduce wear on 

the belts, and you can also operate at a higher speed, as the grass does not become twisted around 
the roller. The grass is also spread more evenly.

TECHNICAL DATA

35-XKE240

Length x width x height

2610 x 1290 x 935 mm

Working width

2400 mm

Operating height

0 - 70 mm

Weight

778 kg

Hydraulic side shift adjustment

Yes

Openable flap

Yes

PTO shaft

Standard

Power requirement

90-100 hp

Flails, hammer

18 

(Y-flails can be purchased additionally, not included)

RPM

540

3-point linkage

Cat. 2

Gearbox - transmission oil 80W-90

approx. 1.5 – 1.8L

Summary of Contents for 35-XKE240

Page 1: ...Carefully read the operating instructions before using the product Operating instructions translated from Swedish 35 XKE240 FLAIL MOWER...

Page 2: ...s 4 Personal protection 4 Surroundings 5 Before use 5 Environment 5 Use 6 After use 6 Maintenance and service 7 Transportation and set up 7 Recycling 7 Risks and hazards associated with the use of gra...

Page 3: ...d is protected in the event of collision with obstacles The front of the flail mower is fitted with chain guards that adapt to the substrate and protect both the tractor and the surroundings from ston...

Page 4: ...S FOR EMERGENCY SITUATIONS In case of emergency call 112 Always have a mobile phone or emergency phone available when working alone A first aid kit and fire extinguisher must be kept in an easily acce...

Page 5: ...out a visual inspection of the equipment or product before use Repair or replace damaged or worn parts immediately to reduce the risk of injury Grease moving parts and check that all nuts and bolts ar...

Page 6: ...ing This symbol indicates that a serious accident will occur if the directions in the operating manual are not followed The accident will lead to serious injury possibly death or serious damage This s...

Page 7: ...the design and appearance of the product without prior notice TRANSPORTATION AND SET UP Check that the work area is free from bystanders children and objects before driving off Always observe additio...

Page 8: ...before the components have stopped rotating When the shear bolt in the PTO shaft protection breaks and the rotors continue to spin while the PTO has stopped The operator s awareness is of key importa...

Page 9: ...thorities IMPORTANT Mark protruding equipment clearly with additional lights or suitable reflec tors It is important that the equipment is visible If you are driving on a public road any load or equip...

Page 10: ...f operation in order to remove any dirt or metal chips which may have got into the hydraulic system POWER TAKE OFF SHAFT PTO SHAFT Things to remember when operating equipment with a PTO shaft The tran...

Page 11: ...vomiting Drink water in small quantities In the event of ingestion or discomfort contact the poison information service or a doctor Hand protection Wear protective gloves Eye protection Avoid contact...

Page 12: ...isk area of 15 metres Respect the equipment s risk zone Warning Crushing risk behind tractor during connecting and disconnecting of equipment No one is allowed in the vicinity during connecting and di...

Page 13: ...double acting outlet Ready for use CUTTING Check the area to be cut and remove objects and debris that might be caught and eject ed by the blades The amount of grass to be cut determines the forward...

Page 14: ...force It is therefore important for the operator of the machine to ensure that there is no one else in the vicin ity of the machine during operation Above the mower s operating system there are safet...

Page 15: ...eck level of oil type Transmission oil approx 1 5 1 8 L 50 hours of operation First oil change 100 operating hours or a minimum of once a year Oil change Rotor After 20 hours of opera tion Lubrication...

Page 16: ...t collects easily on exposed grease and causes in creased wear After lubrication wipe excess grease off from grease nipples and bearings FAULT MEASURE The flail mower cuts unevenly or badly Check that...

Page 17: ...EARBOX Oil refilling gearbox Transmission oil 80W 90 approx 1 5 1 8 litres Level plug Oil refilling tube Gearbox level plug IMPORTANT ALWAYS CHECK THE OIL LEVEL AND LUBRICATING GREASE BEFORE OPERATION...

Page 18: ...ep the clamp bushing in place while replacing belt or pulley Loosen and remove 3 bolts from the pulley Insert them in the threaded holes on the clamp bush ing See marked holes in the illustration Then...

Page 19: ...BELTS AT REGULAR INTERVALS A NEW MACHINE SHOULD BE CHECKED AND THE BELTS TIGHT ENED IMMEDIATELY BEFORE FIRST OPERATION FASTENING BOLT ADJUSTMENT BOLT Then adjust the adjustment bolt until the belts a...

Page 20: ...nter blades gives you better shredding of your cut grass as the grass is retained in the mower The counter blades help you to cut the grass shorter and more effectively as the hammer flails have somet...

Page 21: ...21 Table of Contents Three point linkage Secure with pin Hydraulic hoses Thread through the eyelet on the frame to keep them in place and avoid damage to the hoses...

Page 22: ...ecome twisted around the roller The grass is also spread more evenly We recommend that you ask a friend to assist in order to make it easier to fit the flap in the raised position Remove the pins and...

Page 23: ...23 Table of Contents...

Page 24: ...24 Table of Contents Version 1 1...

Page 25: ...ing 1 13 R35 FDM 009 Spring 1 14 VKM280N 092 Support roller bearing retainer LH 1 15 VKM280N 006 Drive shaft hook 1 16 VKM280N 009 Adjustment washer 1 17 VKM280N 047 Shaft attachment plate 1 18 VKM280...

Page 26: ...26 Table of Contents Version 1 1...

Page 27: ...8 42 R35 SK140 008 Lock nut M16 2 43 R10 6306 2Z Bearing 6306 2RZ 2 44 VKM280N 007 Hex head bolt M6x25 4 45 Cotter pin 3 5x25 2 46 VKM280N 010 Lock nut M6 1 47 R35 FDM240 001 Cylinder pin 5x40mm 1 48...

Page 28: ...28 Table of Contents Version 1 1 Version 1 1...

Page 29: ...69 R35 SK180 018 Clamp bushing pulley lower 2 70 VKM280N 001 Wear ring 68x3x15 8 71 R35 FDM 026 Locking pin 11x45 3 72 VKM280N 082 Radial seal 40x90x12 1 73 VKM280N 066 Protective panel 1 74 VKM280N 0...

Page 30: ...30 Table of Contents Version 1 1 ITEM NO SPARE PART NO DESCRIPTION QUANTITY 1 Shaft 1 2 R35 SK140 004 Flails hammer 18 3 R35 SK140 009 Hex head bolt M16x95 18 4 R35 SK140 008 Lock nut 16 18...

Page 31: ...0 1 5 R35 VKM175 033 Spline 10x70 1 6 VKM280N 021 Flat washer 12x2 5 4 7 VKM280N 030 Spring washer 12 4 8 Hex head bolt M12x1 25x35 4 9 VKM280N 024 Bearing 6008 RZ 2 10 VKM280N 022 Circlip SGH68 1 11...

Page 32: ...32 Table of Contents NOTES MOVEMENT PATTERN...

Page 33: ...33 Table of Contents NOTES...

Page 34: ...34 Table of Contents NOTES...

Page 35: ...the type plate NB Don t forget to attach the pictures to the email when you send the form If the product was purchased from a dealer please contact the dealer in the first instance REASON YES 11 Trans...

Page 36: ...roduct without prior notice CUSTOMER SERVICE EC DECLARATION OF CONFORMITY FOR MACHINERY ORIGINAL WARRANTY TERMS AND CONDITIONS The warranty s validity Kellfri s warranty is valid for 12 months from th...

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