Kellfri 35-WKL220 Manual Download Page 25

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Table of Contents

ITEM NO. SPARE PART NO. DESIGNATION

QUANTITY

Chassis

R35-WKL220.001

Articulated boom attachment on cutting deck

R35-SK180.045

Attachment tilt cylinder, upper

R35-SK180.044

Attachment tilt cylinder, lower

R35-SK180.009

Cylinder tilt

Hydraulic lock unit

Washer M16

Hollow bolt M16x1.5x35

Adaptor

Hose coupling

R35-SK180.020

Hydraulic hose in tip cylinder 2100 mm

R35-SK180.019

Hydraulic hose out tip cylinder 3680 mm

R10-HYD.012

Quick coupling 1/2 male

Washer

R21-SV34.083

Restrictor valve pivot 1/4

Washer

R35-SK180.021

Hydraulic hose in valve tip cylinder 1500 mm

R35-SK180.040

Bearing housing right blade cylinder/rotor shaft

R35-SK180.039

Bearing housing left blade cylinder/rotor shaft

R60-SEAL.060

Radial seal 40x85x10

R35-SK180.013

Bearing blade roller 2308

R60-SEAL.034

Radial seal 50x90x10

R35-SK140.031.2

Skid shoe, right

R35-SK180.016

Bearing housing support roller

R35-SK180.012

Bearing support roller 2207-2RS

Clamp ring A 72

R35-SK220.002

Support roller

R35-SK180.054

Attachment plate - bevel gear

R35-SK140.005

Bevel gear 33 mm JCTT

R35-SK180.005

Pulley upper 220 mm, 4-track

R35-SK180.017

Pulley lower 170 mm, 4-track

Grating

Summary of Contents for 35-WKL220

Page 1: ...Carefully read the operating instructions before using the product Operating instructions translated from Swedish 35 WKL220 VERGE FLAIL MOWER WITH FLAP ...

Page 2: ...ency situations 4 Personal protection 4 Surroundings 5 Before use 5 Environment 5 Use 6 After use 6 Maintenance and service 7 Transportation and set up 7 Recycling 7 When using machine equipment connected to tractor 8 Machines equipment connected to hydraulics 9 PTO shaft 9 Risks and hazards associated with the use of grassland machinery 10 11 Warning decals 12 Chemicals 13 Connecting the equipmen...

Page 3: ...e chipping and grass spray High level of safety with collision protection that angles the machine upwards if you hit a stump for example The verge flail mower is fitted as standard with hammer flails The hydraulic side shift adjustment enables you to shift the machine to the left or right The side shift adjustment means that you can cut at the side of your tractor and thereby reach ditch edges and...

Page 4: ...ment INSTRUCTIONS FOR EMERGENCY SITUATIONS In case of emergency call 112 Always have a mobile phone or emergency phone available when working alone A first aid kit and fire extinguisher must be kept in an easily accessible location when carrying out any work maintenance or service Warning Theoriginaldesignofthemachinemustnot underanycircumstances bemodifiedwithout theapprovalofthemanufacturer Unau...

Page 5: ... a visual inspection of the equipment or product before use Repair or replace damaged or worn parts to reduce the risk of injury Grease moving parts and check that all nuts and bolts are tightened Repair if necessary Learn and remember the correct working method Beginners must work slowly until they have learned how the machine or product works Users customers are responsible for ensuring users ca...

Page 6: ...Warning This symbol indicates that a serious accident will occur if the directions in the operating manual are not followed The accident will lead to serious injury possibly death or serious damage This symbol indicates that an accident will occur if the directions in the manual are not followed The accident will lead to serious injury or damage This symbol indicates that an accident may occur if ...

Page 7: ...o the design and appearance of the product without prior notice TRANSPORTATION AND SET UP Check that the work area is free from bystanders children and objects before driving off Always observe additional caution during transport and moving Ensure that the equipment or product is well anchored and that available transport lashings are fitted Always position the load as low as possible All protrudi...

Page 8: ... 540 rpm Always adjust the rotor speed to the type of work to be carried out Never use the machine if it is unbalanced Do not try to remove jammed objects while the engine is running Ensure that the engine and the rotors have stopped before carrying out any measures on the machine Ejection warning Respect the machine s risk zone of 15 25 m Never hand over the machine to someone else until you are ...

Page 9: ... operation in order to remove any dirt or metal chips which may have got into the hydraulic system POWER TAKE OFF SHAFT PTO SHAFT Things to remember when operating equipment with a PTO shaft The transmission to the gearbox is protected both by the PTO drive shaft and by the shear bolt All guards should be correctly assembled and in good condition If the guards are in poor condition or worn out the...

Page 10: ...ts have stopped rotating When the shear bolt in the protective device in the power outlet disintegrates and the ro tors continue to spin while the power outlet has stopped The operator s awareness is of key importance for safety around rotating parts Never raise the machine while the blades are still rotating Risk of ejected objects Machines that cut grass eject material during operation Foreign o...

Page 11: ... authorities IMPORTANT Mark protruding equipment clearly with additional lights or suitable reflectors It is important that the equipment is visible If you are driving on a public road any load or equipment protruding in front of or behind the tractor must be marked In darkness at dusk or dawn or in weather with poor visibility the load must be marked with a white reflector and lantern at the fron...

Page 12: ...ithout all guards correctly mounted Do not put your hand or any other part of your body into the machine while it is running DANGER Risk of entrapment in the rotating PTO shaft Ejection warning Respect the equipment s risk zone Risk zone 25 m around the machine Lubrication Tighten all bolts nuts and couplings before use The machine is for individual work only Nobody is allowed in the vicinity duri...

Page 13: ... In the event of ingestion or discomfort contact the poison information service or a doctor Hand protection Wear protective gloves Eye protection Avoid contact with eyes Wear approved protective goggles Body protection Suitable protective clothing Respiratory protection No protection is necessary during normal handling Greases should be stored well sealed in a cool place in a well ventilated area ...

Page 14: ... PTO drive shaft stops rotating However this does not mean that all parts of the mower have stopped moving Be cautious and wait a few minutes in order to be sure that all parts have stopped moving CONNECTING THE EQUIPMENT Connect the machine to the tractor s rear 3 point linkage Connect the PTO shaft Secure the chain properly Adjust the length of the PTO shaft if necessary See directions for short...

Page 15: ...ension of the drive belts Check the flails Vibrations Check the flails Hydraulics do not work Check hoses and connections Mounting of hammer flail onto verge flail mower 90 mm 40 mm WARNING NEVER mount different types of flails on the mower When the flails have been mounted always check the tightness of the flail screws Ensure that all screws are fully tightened Hammer flails can be replaced withY...

Page 16: ...r 10 mm 6 Washer 12 mm 2 Lock washer 6 mm 1 Lock washer 2 M10 2 ASSEMBLY Release the hydraulic hoses to expel the air Lock with pin Because of the weight of the product you should use a lifting device to assist you Tools ratchet spanner fixed spanner 10 mm 13 mm 16 mm 17 mm 18 mm and 22 mm ...

Page 17: ...ents Remove the bolts Insert the articulated booms Use a lifting device to assist you with the assembly Fit the articulated boom with the bolts NOTE Screw into place from below Fit stabiliser onto the articulated boom ...

Page 18: ...tion 3 point linkage Attach with the pins Fit stabiliser onto the 3 point linkage To avoid damage and wear secure the hoses Bear in mind Do not over tighten the hoses It must be possible to move the articulated boom to the left and right M8x35 ...

Page 19: ...Attach the scraper The illustration below shows how the scraper should be attached M10x35 Washer 10 mm M10 M10x20 Secure with chain Attach the hook to the 3 point linkage Lower the hook to secure the PTO shaft additionally ...

Page 20: ... Transport locking Lock with pin to prevent movement CHECKS BEFORE COMMISSIONING A NEW MACHINE Check and tighten all bolts nuts and connections Lubricate all grease points and check the oil level in the gearbox before use ...

Page 21: ...K AND TIGHTEN THE BELTS AT REGULAR INTERVALS A NEW MACHINE SHOULD BE CHECKED AND THE BELTS TIGHTENED AFTER 2 HOURS OF OPERATION Remove protective covers and adjust adjustment bolts ADJUSTMENT BOLT NB 2 PROTECTIVE COVER BELT ADJUSTMENT GEARBOX REFILLINGWITH OIL TRANSMISSION OIL 80W 90 1 2 L DRAINAGE PLUG LEVEL PLUG ...

Page 22: ...22 Table of Contents GREASE POINTS ...

Page 23: ...e water that has penetrated into the bearings during the rinsing Inadequate lubrication can result in unnecessary wear and mechanical damage Use a universal lubricant IMPORTANT Avoid over lubricating Dirt collects easily on exposed grease and causes increased wear After lubrication wipe excess grease off from grease nipples and bearings ...

Page 24: ...24 Table of Contents Version 1 1 ...

Page 25: ...3 Restrictor valve pivot 1 4 1 16 Washer 6 17 R35 SK180 021 Hydraulic hose in valve tip cylinder 1500 mm 1 18 R35 SK180 040 Bearing housing right blade cylinder rotor shaft 1 19 R35 SK180 039 Bearing housing left blade cylinder rotor shaft 1 20 R60 SEAL 060 Radial seal 40x85x10 1 21 R35 SK180 013 Bearing blade roller 2308 2 22 R60 SEAL 034 Radial seal 50x90x10 2 23 R35 SK140 031 2 Skid shoe right ...

Page 26: ...26 Table of Contents Version 1 1 ...

Page 27: ... VKM195H2 058 Lock nut M14 4 46 Hex key M12x35 16 47 Washer 8x1 6 6 48 Spring washer 8 6 49 Hex key M8x16 6 50 Hex key M12x30 4 51 Bolt M12x45 4 52 R35 SK180 059 Washer Ø 44x110x10 attachment 1 53 R35 SK180 058 Locking nut M42 2017 1 54 R35 SK180 068 Washer for arm bolts 45x10 5 3 55 Washer 30x4 5 56 Spring washer 10 6 57 Hex key M10x20 6 58 Protective panel 1 59 Clevis pin 11x45 1 60 VKM280N 027 ...

Page 28: ...28 Table of Contents Version 1 1 ...

Page 29: ...Hex key M10x30 1 73 MTB50 002 Locking nut M10 7 74 R35 SK180 080 Pin for transport locking device tilt 1 75 Rear scraper 1 76 R35 SK180 007 Cog belt BX51 Li1295 4 77 R35 SK220 001 Blade roller rotor shaft 1 78 Flap 1 79 R13 WC10 008 Blade bolt M10x30 mm 6 80 R35 SK140 037 Protective cover PTO plastic 1 81 R35 WKL220 003 Angle iron for guard chains 1 82 R35 WKL140 005 Guard chain 8x47x30 6 71 83 Wa...

Page 30: ...ANTITY 1 R35 WKL220 005 Articulated boom attachment with stabiliser 1 2 R35 WKL220 006 Articulated boom attachment without stabiliser attachment 1 3 R35 WKL220 007 Articulated boom attachment 3 point 1 4 R35 SK180 001 3 point linkage 1 5 R35 SK180 029 Rotation cylinder 1 ...

Page 31: ...50 2 16 R35 VKM175 007 Pin 12x80 stabiliser 1 17 VKM280N 002 Pin for 3 point linkage lower 2 18 R35 SK180 068 Washer for arm bolts 45x10 5 1 19 R35 SK180 068 Washer for arm bolts 45x10 5 2 20 VKM280N 037 Hex key M10x20 Hex key M12x25 1 2 21 Washer 12x2 5 4 22 Hook with screw hole 1 23 R35 RS165H 017 Locking nut M12 2 24 R35 VKM195H2 037 Hex key M12x40 2 25 Spring washer 10 Spring washer 1 2 26 Spr...

Page 32: ...rticulated boom 30x34x40 4 2 Suspension 1 3 R35 SK180 068 Washer for arm bolts 45x10 5 2 4 Spring washer 10 2 5 VKM280N 037 Hex key M10x20 2 6 PTO shaft guard 1 7 R35 SK180 072 Joint pin 30x160 for articulated boom 2 MISCELLANEOUS SPARE PART NO DESIGNATION QUANTITY R35 SK180 008 Check valve on cylinder ...

Page 33: ...33 Table of Contents MOVEMENT PATTERN MODEL 35 WKL220 MM A 2000 B 1380 C 400 D 1800 E 390 F 170 G 1740 H 2220 L 1920 M 1650 P 860 S 2320 T 3740 U 2300 ...

Page 34: ...ut off the transmission shaft to the desired length NB The shaft may not be cut more than half the tube length 3 File the edges of the tube 4 Cut off the tube of the protective device to the same length as the transmission 5 Grease the transmission shaft and mount the protective device 1 2 3 4 5 ...

Page 35: ... was purchased from a dealer please contact the dealer in the first instance REASON YES 11 Transport damage 09 Product complaint 04 Wrong goods delivered 03 Wrong quantity Purchaser Customer number Address Invoice number Email Daytime telephone Customer s signature Date Signature Date Dealer Invoice number When was the product supplied When was the product put into operation Was the product workin...

Page 36: ...ng fault has been verified The warranty does not cover Labour costs Travel costs Machines on which the purchaser has made or commissioned modifications Any additional costs arising as a result of damage to the machine Damage due to normal wear and tear of the machine substandard servicing the user s inexperience or use of spare parts that are not original Wear parts such as hoses seals oil and bel...

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