Kellfri 35-WKH195 Operating Instructions Manual Download Page 2

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Kellfri designs and supplies efficient, affordable machinery and components for forestry, agriculture,

construction and gardening in Sweden, the rest of the Nordic region and Europe.

We recommend that you always read and follow the safety instructions and the instructions in the

machine’s operating manual.

Kellfri is not liable for any errors in this document.

TABLE OF CONTENTS

Instructions for emergency situations

When using machine/equipment connected to tractor

Machines/equipment connected to hydraulics

PTO

shaft

Risks and hazards associated with the use of grassland machinery

Exploded diagrams and materials list

Warranty terms and conditions

Summary of Contents for 35-WKH195

Page 1: ...Carefully read the operating instructions before using the product Operating instructions translated from Swedish 35 WKH195 FLAIL MOWERS ...

Page 2: ... emergency situations 4 Personal protection 4 Surroundings 5 Before use 5 Environment 5 Use 6 After use 6 Maintenance and service 7 Transportation and set up 7 Recycling 7 When using machine equipment connected to tractor 8 Machines equipment connected to hydraulics 9 PTO shaft 9 Risks and hazards associated with the use of grassland machinery 10 11 Warning decals 12 Chemicals 13 Connecting 14 Ser...

Page 3: ...s fitted as standard with hammer flails This flail mower is equipped as standard with hydraulic side shift adjustment which enables you to shift the machine to the left or right The side shift adjustment means that you can cut at the side of your tractor and thereby reach areas that would otherwise be difficult to reach The hydraulic side shift adjustment enables you to drive with just one pair of...

Page 4: ...INSTRUCTIONS FOR EMERGENCY SITUATIONS In case of emergency call 112 Always have a mobile phone or emergency phone available when working alone A first aid kit and fire extinguisher must be kept in an easily accessible location when carrying out any work maintenance or service Warning Theoriginaldesignofthemachinemustnot underanycircumstances bemodifiedwithout the approval of the manufacturer Unaut...

Page 5: ... a visual inspection of the equipment or product before use Repair or replace damaged or worn parts to reduce the risk of injury Grease moving parts and check that all nuts and bolts are tightened Repair if necessary Learn and remember the correct working method Beginners must work slowly until they have learned how the machine or product works Users customers are responsible for ensuring users ca...

Page 6: ...Warning This symbol indicates that a serious accident will occur if the directions in the operating manual are not followed The accident will lead to serious injury possibly death or serious damage This symbol indicates that an accident will occur if the directions in the manual are not followed The accident will lead to serious injury or damage This symbol indicates that an accident may occur if ...

Page 7: ... e g to the design and appearance of the product without prior notice TRANSPORTATION AND SET UP Check that the work area is free from bystanders children and objects before driving off Always observe additional caution during transport and moving Ensure that the equipment or product is well anchored and that available transport lashings are fitted Always position the load as low as possible All pr...

Page 8: ...is 540 rpm Always adjust the rotor speed to the type of work to be carried out Never use the machine if it is unbalanced Do not try to remove jammed objects while the engine is running Ensure that the engine and the rotors have stopped before carrying out any measures on the machine Ejection warning Respect the machine s risk zone of 15 25 m Never hand over the machine to someone else until you ar...

Page 9: ... operation in order to remove any dirt or metal chips which may have got into the hydraulic system POWER TAKE OFF SHAFT PTO SHAFT Things to remember when operating equipment with a PTO shaft The transmission to the gearbox is protected both by the PTO drive shaft and by the shear bolt All guards should be correctly assembled and in good condition If the guards are in poor condition or worn out the...

Page 10: ...mponents have stopped rotating When the shear bolt in the protective device in the power outlet disintegrates and the rotors continue to spin while the power outlet has stopped The operator s awareness is of key importance for safety around rotating parts Never raise the machine while the blades are still rotating Risk of ejected objects Machines that cut grass eject material during operation Fore...

Page 11: ... authorities IMPORTANT Mark protruding equipment clearly with additional lights or suitable reflectors It is important that the equipment is visible If you are driving on a public road any load or equipment protruding in front of or behind the tractor must be marked In darkness at dusk or dawn or in weather with poor visibility the load must be marked with a white reflector and lantern at the fron...

Page 12: ...to the machine while it is running DANGER Risk of entrapment in the rotating PTO shaft Ejection warning Respect the equipment s risk zone Risk zone 15 m around the machine Lubrication Tighten all bolts nuts and couplings before use The machine is intended only for working alone WARNING No one is allowed in the vicinity of the machine during operation Do not climb on the machine Warning Keep off th...

Page 13: ... In the event of ingestion or discomfort contact the poison information service or a doctor Hand protection Wear protective gloves Eye protection Avoid contact with eyes Wear approved protective goggles Body protection Suitable protective clothing Respiratory protection No protection is necessary during normal handling Greases should be stored well sealed in a cool place in a well ventilated area ...

Page 14: ...urs or a minimum of once a year Oil change Volume 1 5 L Oil in the pipe 0 2 L Rotor After 20 hours of operation Lubrication Belts After one hour of operation Regularly Belt tension checking and tensioning The belt should move 20 mm under pressure Hydraulics Before each use Check that all hoses are intact connected and leak proof The equipment After each use Wash off earth and grass with water FAUL...

Page 15: ...GHTEN THE BELTS AFTER TWO HOURS OF OPERATION DRAINAGE PLUG LEVEL PLUG REFILLINGWITH OIL TRANSMISSION OIL 80W 90 1 5 L ILLUSTRATION 2 CHECKING BELT TENSION BELT GUARD DISASSEMBLE BELT GUARD ILLUSTRATION 1 CHECK BELTTENSION REGULARLY The belt should move 20 mm under pressure 10 mm on each side see illustration 2 ...

Page 16: ...ar intervals To keep the clamp bushing in place while replacing belt or pulley Loosen and remove 3 bolts from the pulley Insert them in the threaded holes on the clamp bushing See marked holes in the illustration Then remove the remaining bolts Replace belt pulley and then reassemble all bolts Tighten and check the belt tension and adjust if necessary Repeat the procedure on the lower pulley CHECK...

Page 17: ...ing Inadequate lubrication can result in unnecessary wear and mechanical damage Use a universal lubricant IMPORTANT Avoid over lubricating Dirt collects easily on exposed grease and causes increased wear After lubrication wipe excess grease off from grease nipples and bearings REFILLING PIPEWITH OIL TRANSMISSION OIL 80W 90 0 2 L IMPORTANT LUBRICATE ALL GREASE POINTS BEFORE OPERATION DRAINAGE PLUG ...

Page 18: ...18 Table of Contents ...

Page 19: ...y M12x30 8 29 Hex key M8x25 8 30 Grease nipple M8 1 2 31 Cotter pin 4x25 2 32 Flat washer 18 7 33 Hex lock nut M18x1 5 2 34 Spacer 1 ITEM NO DESIGNATION QUANTITY 35 Hex lock nut M18x1 5 1 36 Hex key M10x70 4 37 Hex key M12x40 12 38 Gearbox 1 39 Plate 1 40 Connection shaft 1 41 Shaft sleeve 1 42 Spanner 10x70 1 43 Spanner 10x40 1 44 Bearing 6007 1 45 Shaft ring 35 1 46 Circlip 62 1 47 Oil seal 62x3...

Page 20: ...20 Table of Contents ...

Page 21: ... 55x80x8 1 79 Sleeve 1 80 Bearing housing UC207 2 81 Hex key M16x90 28 82 Hex lock nut M16 28 83 Connecting plate left 1 84 Connecting plate right 1 85 Roller 1 86 Bearing housing UC205 2 87 Belt BX40 3 88 Hex key M12x110 1 89 Protective panel 1 90 Spring washer 10 6 91 Chain 64 92 Washer 12 4 93 Oil pipe 2 94 Quick coupler G1 2 2 95 Bolt M12x1 25 hollow 2 96 Washer G1 2 2 97 Scraper 1 98 Hex key ...

Page 22: ...22 Table of Contents FLAILS The product is supplied with hammer flails The possibility of replacing them with Y flails is available as an option Hammer flail article no R35 VKM195H 001 ...

Page 23: ...23 Table of Contents Y flails article no R35 SK180 003 Spacer article no R35 VKM175 008 ...

Page 24: ...24 Table of Contents MOVEMENT PATTERN ...

Page 25: ...25 Table of Contents NOTES ...

Page 26: ...26 Table of Contents NOTES ...

Page 27: ... was purchased from a dealer please contact the dealer in the first instance REASON YES 11 Transport damage 09 Product complaint 04 Wrong goods delivered 03 Wrong quantity Purchaser Customer number Address Invoice number Email Daytime telephone Customer s signature Date Signature Date Dealer Invoice number When was the product supplied When was the product put into operation Was the product workin...

Page 28: ...costs Travel costs Machines on which the purchaser has made or commissioned modifications Any additional costs arising as a result of damage to the machine Damage due to normal wear and tear of the machine substandard servicing the user s inexperience or use of spare parts that are not original Wear parts such as hoses seals oil and belts Kellfri AB Tel 46 511 242 50 Email info kellfri co uk You a...

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