Kellfri 26-GAATV Manual Download Page 7

Table of contents

7

SURROUNDINGS

Make sure your working area is clear from people, children and objects before installing and 

using the machine. Risk of serious injuries can occur during operation. Take an extra caution 

when children are in the area where the equipment/ product is being use or stored. Check 

the area for low hanging electrical wires. Be careful when working on slopes and near ditches. 

Always work alone with single - purpose tools/products. Never have junk lying in your area. 

Keep working areas clean. Always respect the risk zone.

DANGER! 

Children in the area should be supervised.

SAFETY MEASURES BEFORE OPERATING

Read the safety information and instruction manual carefully. Be sure you understand the safe-

ty measures, instruction manual and warning labels. Use common sense when operating the 

machine and use appropriate personal protective equipment.

Always check the performance and the machine combination that are used. It’s highly import-

ant these matches in a satisfactory manner. This is to ensure the product or the function and 

most important yours and others safety.

Do  visual inspection of equipment or product before use. Fix or replace damaged or worn 

parts immediately to reduce the risk of injury. Lubricate moving parts and check that all screw-

nuts and bolts are tightened. 

Learn and remember the correct working methods.  Beginners should always keep a low 

speed, use extreme caution before routine and product knowledge is achieved. The user/cus-

tomer is responsible to handle the situation correctly. The product should not be taken into 

use unless it can be done in a safe way for the user.

• 

Ensure that all nuts, bolts and fittings are securely attached, that all packing / shipping 

supplies such as tape, steel tape, rope, etc. are removed.

• 

Make sure that the oil level in the engine is correct.

• 

Ensure that all guards are in place and can not come off before use.

• 

Before starting the operation, check that the backhoe digger is on operating mode 

• 

Make sure that the backhoe digger is placed on stable ground 

Warning! 

Never use faulty safety equipments! 

Summary of Contents for 26-GAATV

Page 1: ...Read this manual carefully before using the product Translated from the original 26 GAATV BACKHOE DIGGER ...

Page 2: ...duct safety information 5 Warning signs and labels 6 Surroundings 7 Assembly Instructions 8 11 Digging mode 12 13 Operating the machine 14 Before operating 15 Basic digging methods 16 After use 17 Maintenance and service 18 21 Changing motor oil 19 Hydraulic oil 22 Digging 23 Blueprint and material list 24 27 Warranty terms and conditions 28 ...

Page 3: ...rk wheels for pulling behind ATV or car using 50 mm ball coupling When the machine has to be moved the wheels are fitted to the back making it easy to trans port when excavating the wheels are fitted at the front with the stabilisers at the back and the machine is then moved by dragging it backwards or forwards using the first boom and outer boom The product has to be assembled TECHNICAL SPECIFICA...

Page 4: ...lations and the rules of the Animal Welfare Act Persons under 15 years old and people with mental illness may not use this product Warning The product must not in any circumstances be modified without permission from the manufacturer Unauthorized modification of the machine and or accessories can cause fatal injuries or death to operator or others INCASE OF EMERGENCIES In case of an emergency plea...

Page 5: ... adjustment may result in damage to the machine and or injury Upon disembarking from the unit lower the unit s bucket and support legs to the ground Turn off the engine The operator nor other person must never be underneath any suspended load The equipment must not be parked with loaded bucket with the bucket up lifted Due to the backhoe is not equipped with a lighting device use the backhoe durin...

Page 6: ...enance servicing connecting and disconnecting the machine the motor must be switch off and the ignition key removed Danger zone 25 m Warning Accident risk for children Children are not allowed in the vicinity of the machine Warning electric cable Risk of crushing hands Risk of crushing feet Warning Never stand under suspendedload Warning Escaping oil from hydraulic hoses under pressure can penetra...

Page 7: ...ed It s highly import ant these matches in a satisfactory manner This is to ensure the product or the function and most important yours and others safety Do visual inspection of equipment or product before use Fix or replace damaged or worn parts immediately to reduce the risk of injury Lubricate moving parts and check that all screw nuts and bolts are tightened Learn and remember the correct work...

Page 8: ...e back hoe STEP 1 Assemble the Wheel Leg a Insert the wheel leg into the Backhoe Frame insert the Safety pin 42 then lock with R Pin 41 STEP 2 Assemble the Arm a Connect the Short Arm assembly with Long Arm Assembly by using Axis Pin 86 Washer Ø38 114 and lock with Cotter Pin 84 b Connect the cylinder on the long boom to the short boom by using Short PinØ30x97 63 Flat Washer Ø24 and lock with Cott...

Page 9: ... Cotter Pin Ø4x50 55 Note The Pin 85 is a safety Pin Remove it before using the machine and insert it when you want remove STEP 3 Assemble the Swivel Cylinder a Attach the Cylinder 59 to the Swivel Cylinder Base by using the Pin Ø30x124 54 Flat Washer Ø24 115 then lock with Cotter Pin Ø4x50 55 b Connect the Cylinder 59 to the Swivel Bracket Assembly by using Short PinØ30x97 63 Flat Washer Ø24 115 ...

Page 10: ...78 to the square tube then insert the Pin 42 and lock with R Pin Ø3x55 41 d Insert the Fixed Pin Ø19x50 89 into the Backhoe Frame lock with R pin 41 e Attach the coupler 37 to the tow bar by using Hex Bolt M12x80 38 Flat Washer Ø12 39 and Nylon Lock Nut M12 40 f Attach the two chains 103 to the tow bar by using Hex Bolt M12x90 107 Flat Washer Ø12 39 Nylon Lock Nut M12 40 and Thick Flat Washer Ø12 ...

Page 11: ...Clamp Clip to lock the hydraulic hose of 2A 2B When filling up the tank with hydraulic oil for the first time Fill the tank with oil between red and black lines Start the engine operate the control valve levers and run all function to let the oil flow into the system and the cylinders get filled with oil then refill the tank with oil to between red and black lines Oil screw Oil window No Descripti...

Page 12: ...t secure with pin and put front right wheel by rear left slot Lower wheels by pushing lever 2 right 5 Position bucket next to the right side outrigger Elevate the right side of the unit by pull ing lever 2 left until right side balances enough to install back right wheel into slot The right outrigger should be about 2feet of the ground Install back right wheel into slot and secure with pin 6 Lower...

Page 13: ...Table of contents 13 DIGGING MODE TOWING MODE SIDE SIDE TRAVEL PIN UP DOWN TRAVEL PIN Travel pins removed Travel pins installed 1 2 ...

Page 14: ...eek medical at tention immediately if this occurs Always work alone with the tools that are defined as single porpose tools Respect the equipment s danger zone NEVER drive or move the towing vehicle ATV when someone is sitting on the operating po sition The excavator has two control levers see picture below Read the safety precaution in the manual before using the machine Remember Left and Right a...

Page 15: ... even death DANGER CAUTION Never allow anyone unexperienced drive operate the machine Before starting the operation make sure that the outriggers and wheels are firmly placed on the ground The ground should not inclned more than 10º When the backhoe is in po sition mount the outriggers on the ground Take the time needed to learn the function of the levers Description of the levers which lever cont...

Page 16: ...While the bucket moves towards the operator adjust the arm to maintain an even cutting level At the end of the digging cycle bend the bucket completely inwards while lifting the arm from the excavation Turn the arm to the side and tip the bucket s contents on the place you want it to be Start tipping the bucket before approaching the pile When the bucket is empty turn back the arm and position the...

Page 17: ...red Always keep in mind the risk of tipping TRANSPORT Before transportation ensure that the arm and the swing arm is locked to prevent uncon trolled movements Raise the boom and bucket to transport position Mount the trans port safety devices Raise the support legs Ensure that the backhoe is correctly mounted on the towing vechicle before towing Drive slowly on uneven terrain do not drive too clos...

Page 18: ...draulic levers in every direction to release pressure that may be present in the oil hoses and tubes before work with them or the hydraulic cylinders is started Clean the filter in the suction line after 10 hours of work Check all parts for wear and tighten bolts nuts or screws if necessary Immediately replace hydraulic hoses if cracks or wear occurs Check that the hoses do not touch sharp edges c...

Page 19: ... STORING THE MACHINE When performing maintenance work the machine must be in maintenance mode 1 Turn off the engine 2 Move the levers back and forth when the engine is turned off to release the pressure on the hydraulic system 3 Set the machine on the ground 4 Remove the spark plug cap 5 Clean the machine from dirt If the machine is equipped with a spark arrestor check its conditions and replace i...

Page 20: ...vel Turn speed control valve is closed or not properly connected broken hydraulic hose Arm joint is blocked Broken bad cylinder Refill oil Open connect valve Check for leaks in the system Remove objects blocking the joint Replace cylinder The backhoe lifts swings slowly The oil is cold The engine haven t come up on the right speed Leaking cylinders Dirty filter Congestion broken valve Wait until t...

Page 21: ...Table of contents 21 Grease fittings ...

Page 22: ...ution is moving through the tube air is still in the oil Keep pushing a pulling the lever until the stream of bubbles appears After lever is completed do the same with lever 2 Watch the oil levers Once all levers are done fill the tank up to the black line on the oil sight gauge in the hydraulic tank The whole hydraulic system contains about 14 6L of oil 4 Shut off the engine screw the Oil Screw b...

Page 23: ...Table of contents 23 A maximum digging depth 2 040 mm B maximum dig height on plain ground 2 560 mm C maximum dig height 1 400 mm D bucket turn angle 120º E turn angle 150º C A B E D ...

Page 24: ...Table of contents 24 ...

Page 25: ...1 36 Wheel Frame ConnectorTube Left 1 37 50mm Coupler 1 38 Hex Bolt M12x80 2 NO DECRIPTION QTY 39 FlatWasher Ø12 4 40 Nylon Lock Nut M12 3 41 R Pin Ø3x55 6 42 Safety Pin 4 43 FlatWasher Ø6 6 44 LockWasher Ø6 6 45 Hex Bolt M6x20 6 46 Hex Bolt M10X25 4 47 Inlet Filter 1 48 RubberWasher 1 49 Filter Fix Plate 1 50 Valve Return Oil Hose 370 1 51 Inlet Connector of Filter 1 52 Outlet Filter 1 53 Outlet ...

Page 26: ...Table of contents 26 ...

Page 27: ...age 1 94 Arm Linkage I 1 95 Arm Linkage II 1 96 Short ArmWeldment 1 97 Pin of Bucket Ø30x212 2 98 Angle Connector of Cylinder Ⅱ 1 NO DECRIPTION QTY 99 Hydraulic Hose 2850 1 100 Hydraulic Hose 2550 1 101 Hydraulic Hose 2100 1 102 Hydraulic Hose 1700 1 103 Safety Chain 2 104 Inlet Connector ofValve 4 105 Coupling Guard 1 106 Screw M6x10 1 107 Hex Bolt M12X90 1 108 FlatWasher Ø20 2 109 Hex Bolt M5x10...

Page 28: ...es seals oils and mechanical belts CUSTOMER SERVICE You are always welcome to give your feedbacks reviews or ask us about our equipment and products Kellfri AB is constantly working on further developing their products and therefore reserves the right to modify among other things the design and appearance without further notice KELLFRI AB Phoneno 46 0 511 24250 Fax 46 0 511 16833 E post info kellf...

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