KegLand Fermzilla Unitank Series Instruction Manual Download Page 2

Fermzilla Leak Fix Instruction Manual

 

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www.KegLand.com.au 

Last Updated 24/03/2020 4:30 PM 

Flat lid leak 

 Step 1. Identify exactly where the leak is occurring by performing a leak test on an empty Fermzilla. 
Close the butterfly valve (if using a conical Fermzilla) and place the lubricated lid and lid collar on the 
Fermzilla. Hand tighten the lid collar and then pressurise the Fermzilla to approximately 10 psi using 
either CO

2

 or compressed air. 

A leak test can then be performed one of two way: 

1.

 

Spray or sponge detergent or stellarsan solution onto the lid of the Fermzilla making sure to 

cover the entirety of the lid including underneath the lid collar, the entirety of the lid and 

around the PET caps/carbonation caps. Look for the formation of bubbles indicating a leak. 

2.

 

Invert the Fermzilla and submerge the lid in a bucket of water, sink, bath or pool. Look for 

any bubbles forming in the water indicating a leak. 

 

 

 

 

 

 

 

 

If you identify a leak in the lid then follow the steps described below: 

Step 2. Remove the lid from the Fermzilla and inspect the o-ring for any signs of damage including 
cuts, burs or scratches. If the o-ring is damaged replace it with a new undamaged o-ring Part 
KL14267. Also inspect the lid for any damage while the o-ring is removed. If the lid is damaged 
replace with an undamaged lid Part KL11402. 

 

 

 

 

 

 

 

Summary of Contents for Fermzilla Unitank Series

Page 1: ...Page 1 of 6 www KegLand com au Last Updated 24 03 2020 4 30 PM Fermzilla Leak Fix Instruction Manual for Unitank and All Rounder models ...

Page 2: ... lid of the Fermzilla making sure to cover the entirety of the lid including underneath the lid collar the entirety of the lid and around the PET caps carbonation caps Look for the formation of bubbles indicating a leak 2 Invert the Fermzilla and submerge the lid in a bucket of water sink bath or pool Look for any bubbles forming in the water indicating a leak If you identify a leak in the lid the...

Page 3: ...teel handles are not too tight Loosen these handles or remove and then perform another leak test The handles should only be hand tight as too tight can result in distortion of the neck of the Fermzilla If you are still experiencing issues please send through a video to the email beer kegland com au showing where the leak is occurring leak test and photos of the condition of the lid and o ring NOTE...

Page 4: ...king from the base If the carbonation cap is leaking from the base of the carbonation cap then perform the following steps Step 1 If a leak is identified then unscrew the carbonation cap and inspect the o ring inside the carbonation cap If there are any signs of damage including cuts burs or scratches then replace the o ring NOTE If you determine that the o ring is damaged you may need to replace ...

Page 5: ...up of protein or hop matter from inside the the carbonation cap Step 3 Reassemble the carbonation cap and hand tighten onto the lid of the Fermzilla Then perform another leak test Gas bubbles in beer line from carbonation cap If gas bubbles are forming in your beer line then this may be an indication that the inner o ring shown below is damaged This should be replaced with a new o ring If you are ...

Page 6: ...fly valve There should be no thread showing If it still leaks after hand tightening then torque it another of a turn with the oil removal tool Step 4 Perform a leak test Collection vessel overtightened and difficult to remove If you have overtightened the collection vessel and the spigot collar is spinning preventing you from removing the collection vessel then perform the following steps Step 1 A...

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